AIR OPERATED HYDRAULIC PUMPS - htl-hps.com · The HTL Hydra Press range of Air Operated Hydraulic...

group

AIR OPERATED HYDRAULIC PUMPS

+44 (0) 1670 700 000 [email protected] HTLGROUP.COM

The HTL Hydra Press range of Air Operated Hydraulic Pumps can generate pressures up to 45,900 psi with flow rates ranging up to 34.69 Litres/min. These pumps are designed to work using a pressure ratio between a larger air operated piston and a smaller hydraulic piston.

Suited to a range of industries including Oil & Gas, Power Generation, Renewable Energy, Subsea & Decommissioning, Chemical, Heavy Industry, Construction Industry and General Engineering, this range of Hydraulic Pumps are ideally suited to a number of applications.

Air Operated Hydraulic Pumps

Features & Benefits

Up to 45,900 psi (3,165 Bar) output pressure with 100 psi air drive

Air Drive Line lubrication not required

Stainless steel hydraulic body, check valves and trim

External Air Drive Components for easy service and maintenance

Self-priming for immediate operation

Compatible with all hydraulic fluids, plain water, distilled and deionized water, solvents, mild chemicals and most liquified gases

Hydraulic pressure is held without energy consumption

No electrical power required

Compact, lightweight and weatherproof

Outlet stall pressure can be pre-determined by an air regulator

Ideal for stop/start options under full load

Easy to install and operate

Hydrostatic Testing

Clamping, Pressing, Releasing

Bolt Tensioning

Crimping Tools

Lifting

Valve Actuation

Applications

MADE IN THE UK

ATEX APPROVED

CE APPROVED

12 MONTHWARRANTY

12MONTH

MEDICAL DIVING AUTOMOTIVE RAILWAY MINING DEFENSE

Oil & Gas

Power & Energy

General Manufacturing

Mining Aerospace DefenseAutomotive

Oil & Gas

Power & Energy

General Manufacturing

Mining Automotive MachineTools

Aerospace Rail

Diving EmergencyServices


Series ModelMax Outlet Pressure Volume Displacement

(per cycle)Max Flow Rate Liquid Port

Inlet (F)Liquid Port Outlet (F)

Air Inlet Port

psi Bar ML CU.IN. LTR/MIN CU.IN/MIN

120A

PU-120-34 3,400 235 15.72 0.96 4.8 293 1/2” NPT 1/2” NPT 3/8” NPT

PU-120-71 7,100 490 7.53 0.46 2.3 141 1/2” NPT 1/2” NPT 3/8” NPT

PU-120-118 11,800 814 4.56 0.28 1.39 85 1/2” NPT 1/2” NPT 3/8” NPT

PU-120-231 23,100 1,594 2.33 0.15 0.71 44 3/8” NPT 1/4” HP 3/8” NPT

PU-120-361 36,100 2,490 1.49 0.9 0.45 28 3/8” NPT 1/4” HP 3/8” NPT

120B

PU-120B-33 3,300 228 27.42 1.68 8.36 511 1/2” NPT 1/2” NPT 3/8” NPT

PU-120B-70 7,000 483 13.14 0.81 4.01 245 1/2” NPT 1/2” NPT 3/8” NPT

PU-120B-117 11,700 806 7.95 0.49 2.43 149 1/2” NPT 1/2” NPT 3/8” NPT

PU-120B-230 23,000 1,586 4.06 0.25 1.24 76 3/8” NPT 1/4” HP 3/8” NPT

PU-120B-360 36,000 2,483 2.6 0.16 0.79 49 3/8” NPT 1/4” HP 3/8” NPT

170A

PU-170A-35 3,500 241 30.14 1.84 9.2 560 3/4” NPT 1/2” NPT 1/2 “ NPT

PU-170A-68 6,800 469 15.72 0.96 4.8 293 1/2” NPT 1/2” NPT 1/2 “ NPT

PU-170A-142 14,200 980 7.53 0.46 2.3 141 1/2” NPT 1/2” NPT 1/2 “ NPT

PU-170A-234 23,400 1,614 4.56 0.28 1.39 85 1/2” NPT 3/8” HP 1/2 “ NPT

PU-170A-459 45,900 3,165 2.33 0.15 0.71 44 3/8” NPT 1/4” HP 1/2 “ NPT

250D

PU-250D-65 6,500 448 533.72 32.57 34.69 2,117 3/4” NPT 1/2” NPT 1” NPT

PU-250D-127 12,700 875 272.3 16.62 17.7 1,080 3/4” NPT 9/16” MP 1” NPT

PU-250D-226 22,600 1,559 153.17 9.35 9.96 608 3/4” NPT 9/16” HP 1” NPT

250D Series120A Series 120B Series 170 Series

EXCELLENCE IN CONTROLLED BOLTING & FLUID POWER SOLUTIONS

3500

00.00 1.00 2.00 3.00 4.00 5.00

2000

1500

1000

500

2500

3000

240

120

80

40

160

200

5500

00.00 0.50 1.00 1.50 2.00 2.50

2500

500

250

50

PU-120A-34

1500

4500

3500

350

150

12000

00.00 0.25 0.50 0.75 1.00 1.25

6000

800

1001000

PU-120A-118

6500

7500

450

3000

9000

(0.00) (61.1) (122.1) (183.1) (244.1) (305.1) (0.00) (30.6) (60.1) (91.6) (122.1) (152.6)

25000 PU-120A-231

200

300

400

500

600

700

1.50

PU-120A-36138000

(0.00) (15.3) (30.6) (45.8) (60.1) (76.3) (91.6)

00.00 1.00 2.00 3.00 4.00 5.00

5000

(0.00) (61.1) (122.1) (183.1) (244.1) (305.1)

7500

2500

750

500

250

00.00 2.00 4.00 6.00 8.00 10.00

8000

4000

12000

(0.00) (12.2) (244) (366) (486) (610)

PU-120A-71

00.00 1.00 2.00 3.00 4.00 5.00

17500

12500

2500

1400

600

400

200

800

1000

(0.00) (61.1) (122.1) (183.1) (244.1) (305.1)

22500

20000

15000

10000

7500

5000

1200

1600

00.00 0.15 0.30 0.45 0.60 0.75

28000

4000

(0.00) (9.15) (18.3) (27.45) (36.6) (45.75)

8000

12000

16000

20000

24000

32000

36000

0250

550

750

1000

1250

1550

1750

2000

2250

2500

3500

00.00 2.00 4.00 6.00 8.00 10.00

2000

1500

1000

500

2500

3000

5000

00.00 1.00 2.00 3.00 4.00 5.00

2000

300

150

501000

4000

3000 200

100

PU-120B-70

6000

7000

250

(0.00) (122) (244) (366) (486) (610) (0.00) (61) (122) (183) (244) (305)

25000

15000

10000

20000

PU-120B-230

200

150

100

50

0

450

400

500

PU-120B-33

10000

00.00 0.50 1.00 1.50 2.00 2.50

4000

600

300

1002000

8000

6000 400

200

PU-120B-11712000

500

(0.00) (30.6 (60.1) (91.6) (122.1) (152.6)

800

700

1600

1400

1200

1000

800

600

400

200

0

22500

17500

12500

2500

2250

2000

1750

1500

1250

1000

32000

24000

PU-120B-36036000

16000

20000

28000

Flow Rate - Litres/ Minute (CU. IN./ MIN)

Gas

Out

let P

ress

ure

- psi

Gas

Out

let P

ress

ure

- psi

Gas

Out

let P

ress

ure

- psi

Gas

Out

let P

ress

ure

- psi G

as Outlet Pressure - psi

Gas O

utlet Pressure - psiG

as Outlet Pressure - psi

Gas O

utlet Pressure - psi


Gas Outlet Flow - SCFM


80 psi Air Supply 100 psi Air Supply


500

1000

1500

2000

2500

3000

3500

4000

0.00 2.00 4.00(0.00) (122) (244)

6.00(366) (486)

8.00(610)10.00

50

100

150

200

250

PU-170A-35

1000

2000

3000

4000

5000

6000

7000

0.00 1.00 2.00(0.00) (61) (122)

3.00(183) (244)

4.00(305)5.00

50100

150200

250

PU-170A-68

(366)6.00

300

350

400

450

1000

2000

3000

4000

5000

6000

7000

0.00 0.50 1.00(0.00) (30.6) (60.1)

1.50(91.6) (122.1)

2.00(152.6)2.50

200

400

600

PU-170A-142

800

1000

4000

8000

12000

16000

20000

24000

0.00 0.25 0.50(0.00) (15.3)

0.75(30.6)(45.9)(60.1)

1.25

200

400

600

800

1000

PU-170A-234

6000

12000

18000

24000

30000

36000

4200044000

0.00 0.20 0.40(0.00) (12.2)

0.60(24.4) (36.6) (48.8)

0.80

500

1000

1500

2000

2500

PU-170A-459

01.751.00 1.50

(76.4)(91.6) (107.1)

12000

12000

16000 3000

500

1000

1500

2000

2500

3000

3500

4000

0.00 6.00 12.00(0.00) (366) (732)

18.00(1,098) (1,464)

24.00(1,830)30.00

50100

150

200

250

PU-250D-65

36.00(2,196)

300

350

400

450

1000

3000

5000

7000

9000

11000

13000

0.00 4.00 8.00(0.00) (244)

12.00(488) (732)

16.00(976)

20.00

100

200

300

400

(1,220)

500

600

700

800

PU-250D-127

0

0 0

4000

8000

12000

16000

20000

24000

0.00 2.00 4.00(0.00) (122)

6.00(244) (366)

8.00(488)

10.00

200

400

600800

(610)

1000

1200

1400

1600PU-250D-226

0


Out

let P

ress

ure

- psi

Out

let P

ress

ure

- psi

Out

let P

ress

ure

- psi O

utlet Pressure - psiO

utlet Pressure - psiO

utlet Pressure - psi



80 psi Air Supply 100 psi Air Supply


Pump Data and Modifications

Distance PieceOffers protection to the air drive seal section of the pump from any leakage or fumes from the hydraulic section. The distance piece is designed to have a twin seal, vented chamber.

Variable Material Pump sealsHTL Hydra Press can use a range of seal materials on our pumps including:

Nitrile (Buna)

Viton

Chemraz

Different seal materials are selected for reasons such as chemical resistance or if liquid/gases are incompatible with other seals.

SeriesMax Air Pressure Air Consumption

Drive Section Temperature

Liquid Section Temperature

psi Bar NL/MIN SCFM °C °C

120 100 6.9 790 28 -20°C to +65°C* +85°C Maximum

170 100 6.9 1,580 56 -20°C to +65°C* +85°C Maximum

250D 100 6.9 6,790 240 -20°C to +65°C* +85°C Maximum

Pump Data

Pump Modifications*Viton seals can increase to approx. 95°C


153

80

DIM 'A'

192

25 25= =60

3/8"NPT(F)AIR INLET100 PSI MAX

70

DIM 'C'DIM 'B'

173

FLUID INLET FLUID OUTLET

90 11

2020

7.50

182

25

109

122

144

DIM

'A'

170

DIM 'B' DIM 'C'

FLUID OUTLETFLUID INLET


M8 THREADED MOUNTING HOLES

Pump Model Fluid Inlet Port (F) Fluid Outlet Port (F) DIM ‘A’ DIM ‘B’ DIM ‘C’

PU-120A-34 1/2’NPT 1/2’ NPT 245 67 67

PU-120A-71 1/2’NPT 1/2’ NPT 245 67 67

PU-120A-118 1/2’NPT 1/2’ NPT 245 67 67

PU-120A-231 3/8’NPT 1/4’ HP 225 59 79

PU-120A-361 3/8’NPT 1/4’ HP 225 59 79


PU-120B-33 1/2’NPT 1/2’ NPT 298 67 67

PU-120B-70 1/2’NPT 1/2’ NPT 298 67 67

PU-120B-111 1/2’NPT 1/2’ NPT 298 67 67

PU-120B-230 3/8’NPT 1/4’ HP 258 59 79

PU-120B-360 3/8’NPT 1/4’ HP 258 59 79

Pump Sizes and Port Sizes120A Series

120B Series


438

628

140

580

412TO MOUNTING SLOTS

280

DIM 'B'DIM 'A'

300

1401"NPT(F)AIR INLET100 PSI MAX.

FLUID INLET FLUID OUTLET

140 11

25 25

18

193

DIM

'A'

25

149295

149

DIM 'B' DIM 'C'

23095

FLUID OUTLETFLUID INLET


40

M8 THREADED MOUNTING HOLES


PU-170A-35 3/4’ NPT 1/2' NPT 291 69 67

PU-170A-68 1/2’ NPT 1/2' NPT 291 67 67

PU-170A-142 1/2’ NPT 1/2' NPT 291 67 67

PU-170A-234 1/2’ NPT 3/8' HP 291 67 107

PU-170A-459 3/8’ NPT 1/4' HP 272 59 79

Pump Model Fluid Inlet Port (F) Fluid Outlet Port (F) DIM ‘A’ DIM ‘B’

PU-250D-65 3/4' NPT 1/2' NPT 77 75

PU-250D-127 3/4' NPT 9/16' MP 77 114

PU-250D-226 3/4' NPT 9/16' HP 77 114

Pump Sizes and Port Sizes

250D Series

170A Series

HTL Group Fluid Power SystemsOffice 316, Digital World Centre, 1 Lowry Plaza,

The Quays, Salford, UK

M50 3UB

+ 44 (0) 1670 700 000

[email protected]

htlgroup.com

CONTROLLED BOLTING& FLUID POWER SOLUTIONS

EXCELLENCE IN

group

1.0.0/SH/02.06.17

AIR OPERATED HYDRAULIC PUMPS - htl-hps.com · The HTL Hydra Press range of Air Operated Hydraulic...

Documents

Transcript of AIR OPERATED HYDRAULIC PUMPS - htl-hps.com · The HTL Hydra Press range of Air Operated Hydraulic...