AIR INNOVATED - VMAC...5 1610348 1 BELT, K060721 6 1700579 17” HOSE, #16 7 1752023 1 HOSE,...
Transcript of AIR INNOVATED - VMAC...5 1610348 1 BELT, K060721 6 1700579 17” HOSE, #16 7 1752023 1 HOSE,...
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AIR INNOVATEDTM
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AIR INNOVATEDTM
Illustrated Parts List for VMAC SystemV900109
2011 – 2014 International TerraStarMaxxForce 7 6.4 L Diesel
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Illustrated Parts List for VMAC System V900109 2014-2011 International
TerraStar MaxxForce 7 6.4L Diesel 1 - Kit Pack List ......................................................................................... 2
2 - Fastener Pack, 3800830 ...................................................................... 4
3 - Compressor Assembly, P120138 ........................................................ 7
4 - Compressor Sub Components, P120200 ............................................ 9
5 - Inlet Valve Sub Components, 9200580 ............................................. 10
6 - Main Bracket Assembly, 4800585 ..................................................... 11
7 - VR70 Tank, 9200430 ......................................................................... 12
8 - Cooler Assembly, 4800583 ................................................................ 14
9 – Adaptor Kit, V900109, 4x2, A900009 ................................................ 15
NOTE: Drawings are not to scale.
Document 1930188 Changes and Revisions
Version Revision Details Revised by/date
Approved by/date
Implemented
A New Release SAR/SH 07/OCT/11 SM 17Oct2011 17Oct2011
B ECN 12-146 SAR 12 OCT 2012 MH 15 Oct 2012 16 Oct 2012
C ECN 12-186 ECN 13-112
RK 30 Aug 2013 CJH 03 Dec 2013
MP 04 Dec 2013 RD 12 Dec 2013
17 Dec 2013
D ECN 17-193 GAN 07FEB2018 CJH 05Mar2018 02 Jan 2019
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1 - Kit Pack List, V900109
Item # Part # Qty Description Item
1 1200514 1 BRACKET, CONTROL BOX
2 1200745 2 BRACKET, TANK MOUNT
3 1200746 2 CLAMP, RAIL
4 1200647 1 BRACKET, BATTERY CABLE
5 1610348 1 BELT, K060721
6 1700579 17” HOSE, #16
7 1752023 1 HOSE, CRIMPED, ½” X 23”
8 1752189 1 HOSE, CRIMPED, ½” X 189”
9 1772164 1 HOSE, CRIMPED, 3/4” X 164”
10 1800213 1 PULLEY, CRANK
11 1930060 1 MANUAL, OWNER’S GENERIC, VR70 & 150
12 1930187 1 MANUAL, INSTALLATION, V900109
13 1930188 1 ILLUSTRATED PARTS LIST, V900109
14 2200105 2 CLAMP, MOUNTING BRACKET C, 6
15 3550723 1 VR CONTROL BOX
16 3550800 1 INTERFACE CABLE, V900109
17 3560221 1 VRTC, INT’L, V900109
18 3800830 1 FASTENER PACK, V900109
19 4800413 1 SYSTEM OPERATION INSTRUCTION & ID
20 4800583 1 ASSEMBLY, COOLER
21 4800585 1 ASSEMBLY, MAIN BRACKET
22 9200430 1 TANK, VR70 DRESSED INT OIL FILTER
23 A700091 1 OIL, VR, 1L, HIGH PERFORMANCE
24 A700094 1 OIL, VR, 4L, HIGH PERFORMANCE
25 P120138 1 COMRESSOR, ASSEMBLY, V900109
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Figure 1 - Kit Pack List
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2 - Fastener Pack, 3800830
Item # Part # Qty Description
1 3800606 1 FASTENER PACK, CONTROL BOX
1.1 1500499 4 SCREW, PHILLIPS PH, 8 - 32 X 3/8
1.2 1550262 4 NUT, 8-32
1.3 1570163 4 WASHER, FLAT, 3/16
2 3800939 1 FASTENER PACK, TANK MOUNT
2.1 1520591 4 BOLT,HHCS, M8-1.25 X 25, G10.9 FL PL
2.2 1560515 4 NUT, M8 X 1.25 FL PL
2.3 1520538 2 BOLT, HHCS, FLHD, M10 X 1.50 X 35
2.4 1560512 7 NUT, FLANGE PL, M10 X 1.5
2.5 1520571 5 BOLT,HHCS FLHD PL, M10 X 1.5 X 30
2.6 2200083 5 CLAMP, C R.I., 1 1/4
2.7 2200039 10 TIE, NYLON MD, 7"
3 3800832 1 FASTENER PACK, OIL FILL
3.1 1200648 1 BRACKET, OIL FILL
3.2 1520590 2 BOLT, HHCS, M6 X 1.X 14 FL PL
3.3 1560516 2 NUT, M6 X 1.0 FL PL
4 3800833 1 FASTENER PACK, COOLER
4.1 1520591 2 BOLT,HHCS, M8-1.25 X 25,G10.9 FL PL
4.2 1560515 2 NUT, M8 X 1.25 FL PL
4.3 1710788 1 HOSE, MODIFIED
4.4 2200158 4 CLAMP, HOSE HS40
4.5 4300043 1 PIPE FTG, PLUG SQ HEAD, 1/4
4.6 4900047 1 ELBOW, STEEL JIC, 90 DEG, 1/2-1/2
4.7 1700064 10” LOOM, SPLIT PLASTIC, 1
4.8 2200029 2 CLAMP, HOSE HS10
4.9 4800599 1 ASSEMBLY, ADAPTER, COOLANT BYPASS
4.10 1700027 24.5” HOSE, HEATER 150 PSI 5/8
4.11 2200039 1 TIE, NYLON MD, 7”
5 3800834 1 FASTENER PACK, CRANK PULLEY
5.1 1520571 3 BOLT,HHCS FLHD PL, M10 X 1.5 X 30
6 3800835 1 FASTENER PACK, MAIN BRACKET
6.1 1520597 3 BOLT, HHCS, M10 X 1.5 X 120
7 3800836 1 FASTENER PACK, COMPRESSOR
7.1 1540521 3 BOLT, SHCS, PL, M8 X 1.25 X 110
8 3800837 1 FASTENER PACK, HOSE PROTECTION
8.1 1560512 1 NUT, FLANGE PL, M10 X 1.5
8.2 1700605 6 WRAP, HEAT PROTECTION, 1/2"
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8.3 1700605 6 WRAP, HEAT PROTECTION, 1/2"
8.4 1700605 6 WRAP, HEAT PROTECTION, 1/2"
8.5 1700606 1 HOSE, PROTECTOR, 6"
8.6 2200039 5 TIE, NYLON MD, 7"
8.7 2200083 1 CLAMP, C R.I., 1 1/4
8.8 2200184 1 CABLE TIE, ANCHOR, 8 1/4", BLACK
9 3800838 1 FASTENER PACK, TEFLON HOSE
9.1 1700570 200” TUBE, TEFLON, PTFE,1/4"OD
9.2 1700571 185” TUBE, TEFLON,PTFE, 3/16"OD X 1/8"ID
9.3 1700581 200” LOOM, SPLIT PLASTIC, 1/4, HIGH TEMP
9.4 1700581 185” LOOM, SPLIT PLASTIC, 1/4, HIGH TEMP
9.5 2200039 10 TIE, NYLON MD, 7"
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Figure 2 – Fastener Packs
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3 - Compressor Assembly, P120138
Item # Part # Qty Description
1 P120200 1 BASE ASSY, VR70, 6R-5.12
2 5830004 1 O-RING, VITON, 3 1/8 ID X 1/8
3 9200580 1 INLET VALVE, BASIC INTEGRATED REG-V
4 4900203 1 CONN, STEEL, 90, #8 MJIC - #8 MORB
5 4300076 1 PIPE FTG, PLUG SKT HEAD, 1/8
6 5000112 2 ELBOW, BRASS STREET 45 DEG, 1/8
7 5000162 1 CONNECT,BRASS NPT-POLY,3/16-1/8 NPT
8 3500288 1 SENSOR, PRESSURE
9 5000020 1 ELBOW, BRASS NPT-POLY, 1/8-1/4
10 5000090 1 ELBOW, BRASS, EXTR'D 90 STREET, 1/8
11 1540550 2 BOLT,SHCS,M8 X 1.25 X 50, G12.9 PLT
12 1540530 2 BOLT,SHCS,M8 X 1.25 X 55, G12.9 PLT
13 4900128 1 FITTING, 12ORB -12JIC, STEEL
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Figure 3 – Compressor Assembly
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4 - Compressor Sub Components, P120200
Item # Part # Qty Description
1 3550682 1 TEMPERATURE PROBE
2 P200044 1 CLUTCH COMPLETE 6 GROOVE, 5.12
Shown for
reference only
1
2
Figure 4– Compressor Sub Components
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5 - Inlet Valve Sub Components, 9200580
Item # Part # Qty Description
1 4900045 1 PLUG, STEEL HEX SAE/O-RING PORT
2 A700137 1 ACCESSORY PACK, REGULATOR ASSEMBLY
3 5830130 1 O-RING, VITON, 1 3/8 ID X 3/16
4 5830002 1 O-RING, VITON, 2 3/8 ID X 3/32
5 A700049 1 FILTER KIT ASSEMBLY
5.1 5830070 1 O-RING, VITON, 2 9/16 ID X 3/32
5.2 3200268 1 PLATE, INNER FILTER, VERTICAL
5.3 1500077 4 SCREW, BUTTON HEAD, 10 - 32 X 3/8
5.4 1550221 1 NUT, HEX NC PL, 1/4, GR8
5.5 1500519 1 ROD, THREADED, 1/4 X 2.62
5.6 3600037 1 FILTER ELEMENT, PAPER
5.7 3600066 1 COVER, AIR FILTER, PLASTIC
5.8 1570038 1 WASHER, FLAT SAE, 1/4
5.9 1550029 1 NUT, NYLOCK NC, 1/4
Figure 5 – Inlet Valve Sub Components
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6 - Main Bracket Assembly, 4800585
Item # Part # Qty Description
1 1100190 1 BRACKET, AIR COMPRESSOR
2 1200650 1 BRACKET, ADAPTOR
3 1520557 4 BOLT,FLAT HEAD SOCKET,M10 X 1.5 X 50
4 3300039 1 TENSIONER
5 1520596 1 BOLT, HHCS, M10 X 1.5 X 80
6 1300040 2 IDLER, SERP, 6-RIB BACK, 76MM
7 1520538 2 BOLT, HHCS, FLHD, M10 X 1.50 X 35
8 1400309 2 SPACER, IDLER 10MM BOLT
2
3
4
5
6
7
8
2X
2X
2X
4X
Figure 6 – Main Bracket Assembly
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7 - VR70 Tank, 9200430
Item # Part # Qty Description
1 9200039 1 OIL FILTER, VR 3.250 SHORT
2 4900035 1 NIPPLE, STEEL STR THRD, 3/4 - 16
3 4900128 1 FITTING, 12ORB -12JIC, STEEL
4 1520646 2 BOLT, HHCS G10.9, M6 X 1 X 10 FL PL
5 5830066 1 O-RING, VITON, 4 3/4 ID X 1/8
6 A700152 1 COALESCING ASSEMBLY
7 3600064 1 SEAL, TANK REAR CAP
8 5000165 1 ELBOW,90, BRASS NPT-POLY, 1/8-3/16
9 5800142 1 COVER, SIGHT GLASS
10 4900200 1 CONN, STRAIGHT, #8 MORB X #8 MJIC
11 4900106 1 PLUG, STEEL, #5 ORB, HEX (VITON-O)
12 A700061 1 SIGHT GLASS ASSEMBLY
13 9200378 1 TANK, OIL SEPARATOR
14 3600090 1 THIMBLE, SCREEN
15 5840069 1 SPRING, COMPRESSION, FL 1.5",OD .54
16 9200437 1 ASSEMBLY, BLOWDOWN CAP
16.1 3600054 1 VALVE, SAFETY 200 PSI
16.2 4500104 1 MUFFLER, SINTERED EXHAUST, 1/8"
17 1510086 6 BOLT, HHCS NC G5 FL LK, 3/8 X 1
18 5000020 1 ELBOW, BRASS NPT-POLY, 1/8-1/4
19 5000160 1 ADAPTOR, BRASS, 1/8-1/8 NPT
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Figure 7 - VR70 Tank
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8 - Cooler Assembly, 4800583
Item # Part # Qty Description
1 9200474 1 WELDMENT, COOLER
2 1200651 1 BRACKET, COOLER MOUNT
3 1200649 1 BRACKET, COOLER MOUNT
4 1560515 4 NUT, M8 X 1.25 FL PL
5 5000001 1 ELBOW, BRASS NPT-HOSE, 1/2 - 5/8
3 4
2
5
1
Figure 8 - Cooler Assembly
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9 – Adaptor Kit, V900109, 4x2, A900009
Item # Part # Qty Description
1 1200645 1 BRACKET, TANK MOUNT
2 1200646 1 BRACKET, TANK MOUNT
3 1752079 1 HOSE, CRIMPED, 1/2” X 79”
4 1771059 1 HOSE, CRIMPED, 3/4” X 59”
5 3800831 1 FASTENER PACK, TANK MOUNT
5.1 1520591 4 BOLT, HHCS, M8-1.25 X 25, G10.9 FL PL
5.2 1560515 4 NUT, M8 X 1.25 FL PL
5.3 1520607 4 BOLT, HHCS, G8.8, M16 X 2.0 X 40 FL PL
5.4 1560519 4 NUT, M16 X 2.0 FL PL
Figure 9 – Adaptor Kit, V900109, 4x2
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