AIR CONDITIONING, REFRIGERATING AND HEATINGAN ANALYSIS OF THE AIR CONDITIONING, REFRIGERATING AND...

200
DOCUMENT RESUME ED 107 996 CE 004 265 AUTHOR Frass, Melvin R.; Krause, Marvin TITLE An Analysis of the Air Conditioning, Refrigerating and Heating Occupation. INSTITUTION Ohio State Dept. of Education, Columbus. Div. of Vocational Education.; Ohio State Univ., Columbus. Trade and Industrial Education Instructional Materials Lab. SPONS AGENCY Office of Education (DREW), Washington, D.C. PUB DATE [75] NOTE 200p.; For related documents, see CE 004 160-206, CE 004 263-264, CE 004 267-268, and CE 004 425-427 EDRS PRICE DESCRI?TORS MF-$O.76 HC-$9.51 PLUS POSTAGE Air Conditioning; Communication Skills; *Heating; *Job Analysis; Knowledge Level; *Occupational Information; *Refrigeration !,chanics; Safety; Skill Analysis; Skill Development; Occupations; *Task Analysis; Task Performance; Work Attitudes ABSTRACT The general purpose of the occupational analysis is to provide workable, basic information dealing with the many and varied duties performed in the air conditioning, refrigerating, and heating occupation. The document opens with a brief introduction followed by a job description. The bulk of the document is presented in table form. Six duties are broken down into a number of tasks and for each task a two-page table is presented, showing on the first page: tools, equipment, materials, objects acted upon; performance knowledge (related also to decisions, cues and errors); safety--hazard; and on'the second page: science; math' - number systems; and communications (performance modes, examples, and skills and concepts). The duties include installing, troubleshooting, servicing, and repairing refrigeration and air conditioning equipment and warm air heating systems. Included are lists for a standard tool kit, test equipment, and standard supplies. An appendix relates the duties to air conditioning, refrigeration, and heating. (BP) *********************************************************************** Documents acquired by ERIC include many informal unpublished * materials not available from other sources. ERIC makes every effort * * to obtain the best copy available. Levortheless, items of marginal * * reproducibility are often encountered and this affects the quality * * of the microfiche and hardcopy reproductions ERIC makes available * * via the ERIC Document Reproduction Service (EDRS). EDRS is not * responsible for the quality of the original document. Reproductions * * supplied by EDRS are the best that can be made from the original. * ***********************************************************************

Transcript of AIR CONDITIONING, REFRIGERATING AND HEATINGAN ANALYSIS OF THE AIR CONDITIONING, REFRIGERATING AND...

DOCUMENT RESUME

ED 107 996 CE 004 265

AUTHOR Frass, Melvin R.; Krause, MarvinTITLE An Analysis of the Air Conditioning, Refrigerating

and Heating Occupation.INSTITUTION Ohio State Dept. of Education, Columbus. Div. of

Vocational Education.; Ohio State Univ., Columbus.Trade and Industrial Education InstructionalMaterials Lab.

SPONS AGENCY Office of Education (DREW), Washington, D.C.PUB DATE [75]NOTE 200p.; For related documents, see CE 004 160-206, CE

004 263-264, CE 004 267-268, and CE 004 425-427

EDRS PRICEDESCRI?TORS

MF-$O.76 HC-$9.51 PLUS POSTAGEAir Conditioning; Communication Skills; *Heating;*Job Analysis; Knowledge Level; *OccupationalInformation; *Refrigeration !,chanics; Safety; SkillAnalysis; Skill Development; Occupations;*Task Analysis; Task Performance; Work Attitudes

ABSTRACTThe general purpose of the occupational analysis is

to provide workable, basic information dealing with the many andvaried duties performed in the air conditioning, refrigerating, andheating occupation. The document opens with a brief introductionfollowed by a job description. The bulk of the document is presentedin table form. Six duties are broken down into a number of tasks andfor each task a two-page table is presented, showing on the firstpage: tools, equipment, materials, objects acted upon; performanceknowledge (related also to decisions, cues and errors);safety--hazard; and on'the second page: science; math' - numbersystems; and communications (performance modes, examples, and skillsand concepts). The duties include installing, troubleshooting,servicing, and repairing refrigeration and air conditioning equipmentand warm air heating systems. Included are lists for a standard toolkit, test equipment, and standard supplies. An appendix relates theduties to air conditioning, refrigeration, and heating. (BP)

***********************************************************************Documents acquired by ERIC include many informal unpublished

* materials not available from other sources. ERIC makes every effort ** to obtain the best copy available. Levortheless, items of marginal ** reproducibility are often encountered and this affects the quality *

* of the microfiche and hardcopy reproductions ERIC makes available *

* via the ERIC Document Reproduction Service (EDRS). EDRS is not* responsible for the quality of the original document. Reproductions ** supplied by EDRS are the best that can be made from the original. ************************************************************************

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AN ANALYSIS OF THE AIR CONDITIONING,REFRIGERATING AND HEATING OCCUPATIONS

Developed By

Melvin R. FrassInstrur`lr, Electrical Appliances

Refrigeration & Air-ConditioningMacomber Vocational High SchoolToledo, Ohio

Marvin KrauseInstructor, Plumbing and HeatingFour County J.V.S.Archbold, Ohio

Occupational AnalysisE.P.D.A. Sub Project 73402

June 1, 1973 to December 30, 1974Director: Tom L. Hinder

Coordinator: William L. Ashley

The Instructional Materials LaboratoryTrade and Industrial Education

The Ohio State University

3

"The activity which is the subject of thisreport was supported in whole or in partby the U.S. Office of Education, Depart-ment of Health, Education, and Welfare.However, the opinions expressed herein donot reflect the position or policy of the U.S.Office of Education, and no official en-dorsement by the U.S. Office of Educationshould be inferred."

ii

TABLE OF CONTENTS

Foreword v

Preface vii

Acknowledgment ix

Job Description xi

Duties

I Installing Refrigeration and Air Conditioning Equipment 1

II Troubleshooting Refrigeration and Air Conditioning Equipment 13

III Servicing and Repairing Refrigeration and Air Conditioning Equipment 73IV Installing Warm Air Heating Systems 125

V Troubleshooting Warm Air Heating Systems 139

VI Servicing and Repairing Warm Air Heating Systems 163

Index: Standard Tool Kit 191

Index: Test Equipment 192

Index: Standard Supplies 193

Appendix 194

5-

ift

FOREWORD

The occupational analysis project was conducted by The Instructional Materials Laboratory, Tradeand Industrial Education, The Ohio State University in conjunction with the State Department ofEducation, Division of Vocational Education pursuant to a grant from the U.S. Office of Education

The Occupational Analysis project was proposed and conducted to train vocatior al educators in thetechniques of making a comprehensive occupational analysis. Instructors were selected from Ag-riculture, Business, Distributive, Home Economics and Trade and Industrial Education to gainexperience in developing anaiysis documents for sixth-one different occupations. Representativesfrom Business, Industry, Medicine, and Education were involved with the vocational instructors inconducting the analysis process.

The project was conducted in three phases. Phase one involved the planning and development of theproject strategies. The analysis process was based on sound principles of learning and behavior.Phase two was the identification, selection and orientation of all participants. The training andworkshop sessions constituted the third phase. Two-week workshops were held during which teamsof vocational instructors conducted an analysis of the occupations in which they had employmentexperience. The instructors were assisted by both occupational consultants and subject matterspecialists.

The project resulted in producing one hundred two trained vocational instructors capable of conduct-ing and assisting in a comprehensive analysis of various occupations. Occupational analysis datawere generated for sixty-one occupations. The analysis included a statement of the various task-performed in each occupation. For each task the following items were identified: tools and equip-ment; procedural knowledge; safety knowledge; concepts and skills of mathematics, science andcommunication needed for successful performance in the occupation. The analysis data provided abasis for generating instructional materials, course outlines, student performance objectives, criter-ion measures as well as identifying specific supporting skills and knowledge in the academic subjectareas.

1

PREFACE

This occupational analysis conducted for the air conditioning, refrigeration, and heating occupationspresented the writers with several difficult decisions and alternatives. Each area of the occupationshas a separate identity and has functioned in this manner for many years. However, the growth of therefrigeration and air-conditioning industry has brought these identities closer together because manyof the duties and tasks performed on the job are interrelated. Many of the skills are common to eacharea. Therefore, if we are to offer a training program, the entire scope of the air conditioning,refrigeration and heating occupations should be included in the course content. The list of tasks foundin the appendix identifies the interrelationships of the tasks performed in each area of the occupa-tions.

There are many job opportunities within the air conditioning, refrigeration and heating fields whichspecialize in one or several specific areas. Training individuals for entry level into these fields shouldbe conducted to include all the basic skills of the refrigeration, air conditioning and heating occupa-tions. The objective of this occupational analysis is to encompass all the duties and tasks of thetechnician in these fields. In the time available to complete the analysis, an in depth study was notpossible. Therefore, an overview of the air conditioning, refrigeration and heating occupations wasmore realistic. Hopefully, it will provide some basis for future study.

q

ACKNOWLEDGMENT

We wish to acknowledge the valuable assistance rendered by the following subject matter specialists.They provided input to the vocational instructors in identifying related skills and concepts of eachrespective subject matter area and served as training assistants in the analysis process during thetwo-week workshops.

Rollin M. Barber, PsychologyThe Ohio State UniversityColumbus, Ohio

Jodi Beittel, CommunicationsColumbus, Ohio

Diana L. Buckeye, MathematicsUniversity of MichiganAvon Lake, Ohio

Rick Fien, ChemistryThe Ohio State UniversityBeachwood, Ohio

N. S. Gidwani, ChemistryColumbus Technical InstituteColumbus, Ohio

Bruce A. Hull, BiologyThe Ohio State UniversityColumbus, Ohio

Donald L. Hyatt, PhysicsWorthingto i High SchoolWorthington, Ohio

?

Glenn Mann, CommunicationsColumbus, Ohio

Jerry McDonald, Physical SciencesColumbus Technical InstituteReynoldsburg, Ohio

Colleen Osinski, PsychologyColumbus Technical InstituteColumbus, Ohio

David Porteous, CommunicationsUniversity of ConnecticutColchester, Connecticut

James A. Sherlock, CommunicationsColumbus Technical InstituteColumbus, Ohio

Jim VanArsdall, MathematicsWorthington High SchoolWorthington, Ohio

Lillian Yontz, BiologyThe Ohio State UniversityCaldwell, Ohio

le

Special thanks are given to Mr. Dwight Sweptson of the Atlas Butler Cooling and Heating, Inc. forproviding us with five of his supervisors as occupational consultants. We wish to acknowledge thevaluable input of these men to the analysis process:

Acy Blair, Jr.Nelson EvansLarry Hanes

Douglas MurdayHarold Hall

Acknowledgment is extended to the following I.M.L. staff members for their role in conducting theworkshops; editing, revising, proofing and typing the analyses.

Faith JusticeSheila NelsonMarsha OpritzaRita BuccillaPeg BushelmanCarol FausnaughMindy FausnaughRita HastingsCarol HicksSue HolsingerBarbara HughesCarol MarvinPatti NyeKathy RoedigerMary Salay

Research AssociateAdministrative AssistantEditorial ConsultantTypistTypistTypistTypistTypistTypistTypistTypistTypistTypistTypistTypist

JOB DESCRIPTION

An air conditioning, refrigeration and heating technician engages in theinstallation of air conditioning, refrigeration and heating equipment such aswindow air conditioners; central air conditioning units; commercial refrig-eration equipment; and gas, oil and electric warm air furnaces. A technicianalso troubleshoots and performs service and repairs on household re-frigerators, freezers, dehumidifiers, window air conditioners, central airconditioning units, commercial refrigeration units and warm air heatingsystems.

10

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Duty I Installing Refrigeration and Air Conditioning Equipment

1 Install window air conditioner2 Install central air conditioner3 Install self contained commercial refrigeration unit4 Install remote condensing unit with single cabinet5 Install remote commercial condensing unit with multiple cabinets

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cern

for

the

prem

ises

.H

e sh

ould

be

caut

ione

d to

ent

er o

nly

into

thos

e cu

stom

er r

elat

ions

whi

ch p

erta

in to

the

job

at h

and.

Per

sona

l ent

angl

emen

ts o

r ar

gum

ents

with

cus

tom

ers

shou

ld a

lway

s be

avo

ide.

:.B

illin

g an

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scus

sion

of c

osts

sho

uld

be a

ccur

ate,

hon

est a

nd p

erfo

rmed

in a

str

argh

tfo

rwar

d m

anne

r.H

e sh

ould

get

alo

ng w

ith h

is fe

llow

em

ploy

ee a

nd d

evel

op a

rel

atio

nshi

p th

at .,

.'l n

othu

rt e

ach

othe

rs p

rofe

ssio

nalis

m.

Rat

iona

lsF

ract

ions

Use

of N

umbe

rs: (

with

out c

alcu

latio

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yerA

lling

floo

r ar

ea]

Ord

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.T.K

.]C

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ate]

Fun

dam

enta

l Ope

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Cal

cula

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ition

alg

orith

mS

ubtr

actio

n al

gorit

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asic

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hmet

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kills

and

Con

cept

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xim

atio

n]B

asic

Geo

met

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and

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cept

sK

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ledg

e of

geo

met

ric r

elat

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met

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int]

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inat

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imet

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ons

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mor

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sid

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ic A

rithm

etric

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lls a

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rope

rty

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ompa

rison

Bas

ic M

easu

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ent S

kills

and

Con

cept

sIn

stru

men

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sure

men

t: G

eom

etric

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arA

rea

Rea

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and

inte

rpre

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MM

UN

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TIO

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PE

RF

OR

MA

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OD

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EX

AM

PLE

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win

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bal i

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ort

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ual a

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min

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rmat

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ort

Ter

min

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larit

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INST

AL

L S

EL

F-C

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TA

INE

D C

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ME

RC

IAL

(TA

SK

ST

AT

EM

EN

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IT

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nect

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t and

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mpe

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ads

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endi

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ositi

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ards

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entia

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k in

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rupt

ure

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ctric

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n or

per

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ury

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Inju

ry to

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DE

CIS

ION

SC

UE

SE

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OR

S

Det

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quip

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urve

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uate

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quip

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cou

ld

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ine

adeq

uate

pow

er s

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ipm

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ty o

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tion

of u

nit

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3 IN

STA

LL

SE

LF-

CO

NT

AIN

ED

CO

MM

ER

CIA

L.

(TA

SK S

TA

TE

ME

NT

) R

EFR

IGE

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TIO

N U

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IEN

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MB

ER

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S

Sim

ple

mac

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ed to

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anta

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TK

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rces

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]

Beh

avio

ral S

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ce:

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hnic

ian

shou

ld ta

lk o

nly

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t the

rep

air

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kno

wle

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ble

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prom

ote

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empl

oyer

whe

neN

er p

ossi

ble.

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shou

ld c

onsu

lt ap

prop

riat

ely

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n di

ffic

ulty

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ses.

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shou

ld a

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uest

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elat

es to

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repa

ir jo

b at

han

d w

ith h

ones

ty a

nd in

tegr

ity.

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shou

ld m

aint

ain

a pr

oper

bal

ance

bet

wee

n pr

essu

re to

com

plet

e jo

b an

d pr

ide

in w

ork.

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phas

is s

houl

d be

pla

ced

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form

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task

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and

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nnec

essa

rily

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uptin

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rrou

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tiviti

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ould

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w c

once

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or th

e pr

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es.

He

shou

ld b

e ca

utio

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nter

onl

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omer

rel

atio

ns w

hich

per

tain

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e jo

bat

han

d. P

erso

nal e

ntan

glem

ents

or

argu

men

ts w

ith c

usto

mer

s sh

ould

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ays

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void

ed.

Bill

ing

and

disc

ussi

on o

f co

sts

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ld b

e ac

cura

te, h

ones

t and

per

form

ed in

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trai

ght

forw

ard

man

ner.

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shou

ld g

et a

long

with

his

fel

low

em

ploy

ee a

nd d

evel

op a

rel

atio

nshi

p th

at w

ill n

othu

rt e

ach

othe

rs p

rofe

ssio

nalis

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Num

bers

: (w

ithou

t cal

cula

tion)

[eye

balli

ng f

loor

are

a]0d

erin

g[S.

T.K

.]C

odin

g -

-[m

fg. d

ata

plat

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ndam

enta

l Ope

ratio

ns (

Cal

cula

tion)

Add

ition

alg

orith

mSu

btra

ctio

n al

gori

thm

Bas

ic A

rith

met

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kills

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Con

cept

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thum

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xim

atio

n]B

asic

Geo

met

ry S

kills

and

Con

cept

sK

now

ledg

e of

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met

ric

rela

tions

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Sym

met

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int]

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erm

inat

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of a

rea,

per

imet

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ic A

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met

ric

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once

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rope

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ompa

riso

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Bas

ic M

easu

rem

ent S

kills

and

Con

cept

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stru

men

ts[t

ape]

Mea

sure

men

t: G

eom

etri

cL

inea

rA

rea

Rea

ding

and

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rpre

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es, c

hart

s, a

nd g

raph

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paci

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hart

]

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MM

UN

ICA

TIO

NS

_-

PE

RF

OR

MA

NC

E M

OD

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EX

AM

PLE

SS

KIL

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Rea

ding

Vie

win

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Spea

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Wri

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ruct

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rem

ises

Ver

bal i

nstr

uctio

ns

Serv

ice

orde

r

Proc

es; r

epor

t

Vis

ual a

naly

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Ter

min

olog

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ener

al V

ocab

ular

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lari

ty o

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pres

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rmat

iona

l rep

ort

Ter

min

olog

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lari

ty o

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pres

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t

1-4

INST

AL

L R

EM

OT

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OM

ME

RC

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CO

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SIN

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AS

K S

TA

TE

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NIT

WIT

H S

ING

LE C

AB

INE

T

TO

OLS

, EQ

UIP

ME

NT

, MA

TE

RIA

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OB

JEC

TS

AC

TE

D U

PO

N

ST

KM

GS

S-5

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13

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SS

-I5

or S

S -

l6 a

ccor

ding

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nit d

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S-2

5S

S-2

6

PE

RF

OR

MA

NC

E K

NO

WLE

DG

ES

AF

ET

Y -

HA

ZA

RD

Con

nect

suc

tion

and

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e in

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ht g

lass

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cuat

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Che

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ture

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stru

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mer

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n

Saf

ety:

Do

not l

ift lo

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ositi

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lway

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attin

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sitio

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ack

stra

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Gro

und

pow

er e

quip

men

t and

use

with

car

eA

lway

s w

ear

gogg

les

whe

n ha

ndlin

gre

frig

eran

ts a

nd u

se c

are

Car

e an

d us

e of

han

d to

ols

Haz

ard:

Pot

entia

l bac

k in

jury

or

rupt

ure

Ele

ctric

al s

hock

-bur

n or

per

sona

l inj

ury

Inju

ry to

eye

s or

ski

n bu

rnIn

jury

to o

nese

lf or

oth

ers

DE

CIS

ION

S

Det

erm

ine

loca

tion

of c

onde

nsin

g un

it. S

et r

efrig

erat

ion

equi

pmen

t in

desi

red

loca

tion.

CU

ES

Sur

vey

prem

ises

for

logi

cal p

lace

men

t of c

onde

nsin

gun

it an

d ad

equa

te p

ower

sup

ply.

ER

RO

RS

Fai

lure

Fai

lure

to p

erfo

rm s

tand

ard

proc

edur

es c

ould

resu

lfin

faul

ty u

nit o

pera

tion

1-4

INST

AL

L R

EM

OT

E C

OM

ME

RC

IAL

CO

ND

EN

SIN

G(T

ASK

ST

AT

EM

EN

T)

UN

IT W

ITH

SIr

GL

E C

AB

INE

T

SC

IEN

CE

MA

TH

- N

UM

BE

R S

YS

TE

MS

Sim

ple

mac

hine

s us

ed to

gai

n m

echa

nica

l adv

anta

ge[S

TK

]E

ffect

of h

eatin

g an

d co

olin

g on

exp

ansi

on o

f mat

eria

lsE

ffect

of h

eatin

g an

d co

olin

g on

sta

te o

f mat

ter

[Ref

riger

ant]

Flu

ids

unde

r pr

essu

re[R

efrig

eran

t und

er p

ress

ure]

For

ces

actin

g on

a b

ody

imm

erse

d or

floa

ting

in a

liqu

id[L

evel

]

Beh

avio

ral S

cien

ce:

Tec

hnic

ian

shou

ld ta

lk o

nly

abou

t the

rep

air

job

and

in a

kno

wle

dgea

ble

way

, and

prom

ote

his

empl

oyer

whe

neve

r po

ssib

le.

He

shou

ld c

onsu

lt ap

prop

riate

ly w

hen

diffi

culty

aris

es.

He

shou

ld a

nsw

er q

uest

ions

N.h

ich

rela

tes

to th

e re

pair

job

at h

and

with

hon

esty

and

inte

grity

.H

e sh

ould

mai

ntai

n a

prop

er b

alan

ce b

etw

een

pres

sure

to c

ompl

ete

job

and

prid

e in

wor

k.E

mph

asis

sho

uld

be p

lace

d up

on p

erfo

rmin

g th

e ta

sk a

t han

d w

ithou

t unn

eces

saril

ydi

srup

ting

surr

ound

ing

activ

ities

and

he

shou

ld s

how

con

cern

for

the

prem

ises

.H

e sh

ould

be

caut

ione

d to

ent

er o

nly

into

thos

e cu

stom

er r

elat

ions

whi

ch p

erta

in to

the

job

at h

and.

Per

sona

l ent

angl

emen

ts o

r ar

gum

ents

with

cus

tom

ers

shou

ld a

lway

s be

avo

ided

.B

illin

g an

d di

scus

sion

of c

osts

sho

uld

be a

ccur

ate,

hon

est a

nd p

erfo

rmed

in a

str

aigh

tfo

rwar

d m

anne

r.H

e sh

ould

get

alo

ng w

ith h

is fe

llow

em

ploy

ee a

nd d

evel

op a

rel

atio

nshi

p th

at w

ill n

othu

rt e

ach

othe

rs p

rofe

ssio

nalis

m.

Rat

iona

ls F

rictio

ns

Use

of N

umbe

rs: (

with

out c

alcu

latio

n)[e

yeba

lling

floo

r ar

ea]

Ord

erin

g[S

.T.K

.]C

odin

g[m

fg. d

ata

plat

e]F

unda

men

tal O

pera

tions

(C

alcu

latio

n)A

dditi

on a

lgor

ithm

Sub

trac

tion

algo

rithm

Bas

ic A

rithm

etic

Ski

lls a

nd C

once

pts-

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e of

thum

b[a

ppro

xim

atio

n]B

asic

Geo

met

ry S

kills

and

Con

cept

sK

now

ledg

e of

geo

met

ric r

elat

ions

hips

--

Sym

met

ry[c

ente

r po

int]

Det

erm

inat

ion

of a

rea,

per

imet

er a

nd d

iago

nals

of p

olyg

ons

with

mor

eth

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sid

es.

Bas

ic A

rithm

etric

Ski

lls a

nd C

once

ptsP

rope

rty

of c

ompa

rison

Bas

ic M

easu

rem

ent S

kills

and

Con

cept

sIn

stru

men

tsD

a.41

Mea

sure

men

t: C

i:cm

etric

Line

arA

rea

Rea

ding

and

inte

rpt -

min

g ta

bles

, cha

rts,

and

gra

phs[

capa

city

char

t]

CO

MM

UN

ICA

TIO

NS

PE

RF

OR

MA

NC

E M

OD

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EX

AM

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ILLS

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NC

EP

TS

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Rea

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Spe

akin

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Writ

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ruct

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Sur

vey

prem

ises

Ver

bal i

nstr

uctio

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Ser

vice

ord

er

Pro

cess

rep

ort

Vis

ual a

naly

sis

Ter

min

olog

y/G

ener

al V

ocab

ular

yC

larit

y of

exp

ress

ion

Info

rmat

iona

l rep

ort

Ter

min

olog

yC

larit

y of

exp

ress

ion

1-5

INST

AL

L R

EM

OT

E C

OM

ME

RC

IAL

CO

ND

EN

SIN

G U

NIT

(TA

SK

ST

AT

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T)

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H M

ULT

IPLE

CA

BIN

ET

SO

f+

TO

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, EQ

UIP

ME

NT

, MA

TE

RIA

LS.

OB

JEC

TS

AC

TE

D U

PO

N

ST

KM

GS

S-5

-6-7

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12-1

2-14

SS

-I5

or S

S-I

6 ac

cord

ing

to u

nit d

esig

nS

S -

25S

S-2

6

DE

CIS

ION

S

Det

erm

ine

loca

tion

of c

onde

nsin

g un

it an

d ca

bine

ts

PE

RF

OR

MA

NC

E K

NO

WLE

DG

ES

AF

ET

Y -

HA

ZA

RD

Con

nect

suc

tion

and

liqui

d lin

es w

ith h

and

valv

es to

each

eva

pora

tor.

Inst

all d

rier,

sig

ht g

lass

and

moi

stur

e in

dica

tor

Con

nect

pow

er s

uppl

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vacu

ate

and

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Che

ck p

ress

ures

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tem

pera

ture

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stru

ct c

usto

mer

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are

oper

atio

n

Saf

ety:

Do

not l

ift lo

ads

from

a b

endi

ng p

ositi

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lway

slif

t fro

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squ

attin

g po

sitio

n w

ith b

ack

stra

ight

Gro

und

po-w

er e

quip

men

t and

use

with

car

eA

lway

s w

ear

gogg

les

whe

n ha

ndlin

g re

frig

eran

tsan

d us

e ca

reC

are

and

use

of h

and

tool

s

Haz

ard:

Pot

entia

l bac

k in

jury

or

rupt

ure

Ele

ctric

al s

hock

, bur

n or

per

sona

l inj

ury

Inju

ry w

eye

s or

ski

n bu

rnIn

jury

to o

nese

lf or

oth

ers

CU

ES

Sur

vey

prem

ises

logi

cal p

lace

men

t of e

quip

men

t. C

heck

for

adeq

uate

pow

er s

uppl

y

.411

111=

1L

ER

RO

RS

Fai

lure

to p

erfo

rm s

tand

ard

task

s w

ould

res

ult i

nin

effic

ient

or

no o

pera

tion.

I-S

INST

AL

L R

EM

OT

E C

OM

ME

RC

IAL

CO

ND

EN

SIN

G U

NIT

(TA

SK

ST

AT

EM

EN

T)

WIT

H M

ULT

IPLE

CA

BIN

ET

S

SC

IEN

CE

MA

TH

- N

UM

BE

R S

YS

TE

MS

Sim

ple

mac

hine

s us

ed to

gai

n m

echa

nica

l adv

anta

ge[S

TK

)E

ffect

of h

eatin

g an

d co

olin

g on

exp

ansi

on o

f mat

eria

lsE

ffect

of h

eatin

g an

d co

olin

g on

sta

te o

f mat

ter

[Ref

riger

ant)

Flu

ids

unde

r pr

essu

re[r

efrig

eran

t und

er p

ress

ure)

For

ces

actin

g on

a b

ody

imm

erse

d or

floa

ting

in a

liqu

id[L

evel

]

Beh

avio

ral S

cien

ce:

Tec

hnic

ian

shou

ld ta

lk o

nly

abou

t the

rep

air

job

.ind

in a

kno

wle

dgea

ble

way

, and

prom

ote

his

empl

oyer

whe

neve

r po

ssib

le.

He

shou

ld c

onsu

lt ap

prop

riate

ly w

hen

diffi

culty

aris

es.

He

shou

ld a

nsw

er q

uest

ions

whi

ch r

elat

es to

the

repa

ir jo

b at

han

d w

ith h

ones

ty a

nd in

tegr

ity.

He

shou

ld m

aint

ain

a pr

oper

bal

ance

bet

wee

n pr

essu

re to

com

plet

e jo

b an

d pr

ide

in w

ork.

Em

phas

is s

houl

d be

pla

ced

upon

per

form

ing

the

task

at h

and

with

out u

nnec

essa

rily

disr

uptin

g su

rrou

ndin

g ac

tiviti

es a

nd h

e sh

ould

sho

w c

once

rn fo

r th

e pr

emis

es.

He

shou

ld b

e ca

utio

ned

to e

nter

onl

y in

to th

ose

cust

omer

rel

atio

ns w

hich

per

tain

to th

e jo

bat

han

d. P

erso

nal e

ntan

glem

ents

or

argu

men

ts w

ith c

usto

mer

s sh

ould

alw

ays

be a

void

ed.

Bill

ing

and

disc

ussi

on o

f cos

ts s

houl

d be

acc

urat

e, h

ones

t and

per

form

ed in

a s

trai

ght

forw

ard

man

ner.

He

shou

ld g

et a

long

with

his

fello

w e

mpl

oyee

and

dev

elop

a r

elat

ions

hip

that

will

not

hurt

eac

h ot

hers

pro

fess

iona

lism

.

Rat

iona

lsF

ract

ions

Use

of N

umbe

rs: (

with

out c

alcu

latio

n)[e

yeba

lling

floo

r ar

ea]

Ord

erin

g- [S

.T.K

.)C

odin

g -[

mfg

. dat

a pl

ate]

Fun

dam

enta

l Ope

ratio

ns (

Cal

cula

tion)

Add

ition

alg

orith

mS

ubtr

actio

n al

gorit

hmB

asic

Arit

hmet

ic S

kills

and

Con

cept

sRul

e of

thum

b[a

ppro

xim

atio

n]B

ask

Geo

met

ry S

kills

and

Con

cept

sK

now

ledg

e of

geo

met

ric r

elat

ions

hips

Sym

met

ry[c

ente

r po

int]

Det

erm

inat

ion

of a

rea.

per

imet

er a

nd d

iago

nals

of p

olyg

ons

with

mor

e th

an 4

sid

es.

Bas

ic A

rithm

etric

Ski

lls a

nd C

once

ptsP

rope

rty

of c

ompa

rison

Bas

ic M

easu

rem

ent S

kills

and

Con

cept

sIn

stru

men

ts -

- [ta

pe]

Mea

sure

men

t: G

eom

etric

Line

ar

Rea

ding

and

inte

rpre

ting

tabl

es, c

hart

s, a

nd g

raph

s--[

capa

city

cha

rt)

CO

MM

UN

ICA

TIO

NS

PE

RF

OR

MA

NC

E M

OD

ES

Rea

ding

Vie

win

g

Spe

akin

g

Writ

ing r

o

Inst

ruct

ions

Sur

vey

prem

ises

Ver

bal i

nstr

uctio

ns

Ser

vice

ord

er

EX

AM

PLE

SS

KIL

LS/C

ON

CE

PT

S

Pro

cess

rep

ort

Vis

ual a

naly

sis

Ter

min

olog

y/G

ener

al V

ocab

ular

yC

larit

y of

exp

ress

ion

Info

rmat

iona

l rep

ort

Ter

min

olog

yC

larit

y of

exp

ress

ion

Duty II Troubleshooting Refrigeration and Air Conditioning Equipment

I Hook hermetic compressor directly to power supply2 Check circuitry of the compressor protector and relay3 Check capacitor4 Check circuitry of defrost system5 Check circulation fan motors6 Check and adjust control thermostat7 Attach manifold and gauges to service valves and check pressures8 Install in-line service valves and measure pressures9 Check compressor efficiency

10 Locate leak in a refrigeration system using Oectronic leak detector11 Locate leak in a refrigeration system using. halide torch12 Locate leak in a refrigeration system using bubble method13 Check unit operationoil levelsight glassmoisture indicator14 Check and adjust an automatic expansion valve15 Check, test and adjust thermostatic expansion valve16 Check and adjust pressure motor control17 Check and adjust low pressure safety control18 Check and adjust high pressure safety control19 Adjust and calibrate oil pressure control20 Check ice maker for operation21 Check and adjust water valve22 Check hot gas defrost solenoid and valve23 Check humidity with sling psychrometer24 Check and adjust humidistat25 Check condensate pump and drain26 Check blower assembly and filter27 Check heat pump reversing system28 Check system for burnout and install cleanup kit29 Service electronic air cleaner

2 2.

i.

II-1

HO

OK

HE

RM

ET

IC C

OM

PRE

SSO

R D

IRE

CT

LY

'(T

AS

K S

TA

TE

ME

NT

)T

O P

OW

ER

SU

PPL

Y23

TO

OLS

, EQ

UIP

ME

NT

, MA

TE

RIA

LS,

OB

JEC

TS

AC

TE

D U

PO

NP

ER

FO

RM

AN

CE

KN

OW

LED

GE

SA

FE

TY

- H

AZ

AR

D

STK

CS WM

Hoo

k up

CS

Hoo

k up

wat

t met

erSt

art c

ompr

esso

r an

d ob

serv

e w

atta

ge r

eadi

ngs

Safe

ty:

Alw

ays

disc

onne

ct c

ircu

it an

d lo

ck o

ut b

reak

er b

efor

ew

orki

ng o

n el

ectr

ical

com

pone

nts

Car

e in

use

of

hand

tool

s

Haz

ard:

Ele

ctri

cal s

hock

, ele

ctri

cal b

urn

Inju

ry to

one

self

or

othe

rs

DE

CIS

ION

SC

UE

SE

RR

OR

S

Isol

ate

com

pres

sor

Det

erm

ine

com

pres

sor

wat

tage

I

Com

pres

sor

star

ts a

nd c

uts

out

Com

pres

sor

runs

hot

Failu

re to

do

so w

ould

res

ult i

n fa

ulty

dia

gnos

is

II-1

HO

OK

HE

RM

ET

IC C

OM

PRE

SSO

R D

IRE

CT

LY

(TA

SK

ST

AT

EM

EN

T)

TO

PO

WE

R S

UPP

LY

SC

IEN

CE

MA

TH

NU

MB

ER

SY

ST

EM

S--

---

----

----

----

---

Sim

ple

mac

hine

s us

ed to

gai

n m

echa

nica

l adv

anta

ge[S

TK

]M

agne

tic fi

elds

of f

orce

Res

ista

nce

of m

ater

ials

to fl

ow o

f ele

ctric

al c

urre

nt

Beh

avio

ral S

cien

ce.

Tec

hnic

ian

shou

ld ta

lk o

nly

abou

t the

rep

air

job

and

in a

kno

wle

dgea

ble

way

, and

prom

ote

his

empl

oyer

whe

neve

r po

ssib

le.

He

shou

ld c

onsu

lt ap

prop

riate

ly w

hen

diffi

culty

aris

es.

He

shou

ld a

nsw

er q

uest

ions

whi

ch r

elat

es to

the

repa

ir jo

b at

han

d w

ith h

ones

ty a

nd in

tegr

ity.

He

shou

ld m

aint

ain

a pr

oper

bal

ance

bet

wee

n pr

essu

re to

com

plet

e jo

b an

d pr

ide

in w

ork.

Em

phas

is s

houl

d be

pla

ced

upon

per

form

ing

the

task

at h

and

with

out u

nnec

essa

rily

disr

uptin

g su

rrou

ndin

g ac

tiviti

es a

nd h

e sh

ould

sho

w c

once

rn fo

r th

e pr

emis

es.

He

shou

ld b

e ca

utio

ned

to e

nter

onl

y in

to th

ose

cust

omer

rel

atio

ns w

hich

per

tain

to th

e jo

bat

han

d. P

erso

nal e

ntan

glem

ents

or

argu

men

ts w

ith c

usto

mer

s sh

ould

alw

ays

be a

void

ed.

Bill

ing

and

disc

ussi

on o

f cos

ts s

houl

d be

acc

urat

e, h

ones

t and

per

form

ed in

a s

trai

ght

forw

ard

man

ner.

He

shou

ld g

et a

long

with

his

fello

w e

mpl

oyee

and

dev

elop

a r

elat

ions

hip

that

will

not

hurt

eac

h ot

hers

pro

fess

iona

lism

.

_ __

_ --

Rat

iona

l Num

bers

:

Fun

dam

enta

l Ope

ratio

ns (

Cal

cula

tion)

Add

ition

alg

orith

mS

ubtr

actio

n al

gorit

hmB

i.sic

Mea

sure

men

t Ski

lls a

nd C

once

pts

Inst

rum

ents

Giv

en a

n In

stru

men

t of M

easu

re, d

eter

min

e pr

ecis

ion

and/

or a

ccur

acy

with

res

pect

to r

elat

ive

erro

r. s

igni

fican

t dig

its.

and

tole

ranc

e[C

S W

M]

Bas

ic L

ogic

Ded

uctiv

e/ In

duct

ive-

-[D

educ

tive

diag

nosi

s]

CO

MM

UN

ICA

TIO

NS

PE

R F

OR

MA

NC

E M

OD

ES

EX

AM

PLE

SS

K I

L LS

/CO

N C

SP

TS

Rea

ding

Vie

win

g

Writ

ing

CS

WM

CS WM

Ser

vice

Ord

er

Det

ail i

nfer

ence

Vis

ual a

naly

sis

Det

ail i

nfer

ence

Info

rmat

iona

l rep

ort

Ter

min

olog

yC

larit

y of

exp

ress

ion

.....

11-2

CH

EC

K C

IRC

UIT

RY

OF

TH

E C

OM

PRE

SSO

R,

(TA

SK

ST

AT

EM

EN

T)

PRO

TE

CT

OR

AN

D R

EL

AY

25

TO

OLS

, EQ

UIP

ME

NT

, MA

TE

RIA

LS,

OB

JEC

TS

AC

TE

D U

PO

N

,.

PE

RF

OR

MA

NC

E K

NO

WLE

DG

ES

AF

ET

Y -

HA

ZA

RD

STK

VO

M-W

att m

eter

Wir

ing

Dia

gram

Isol

ate

circ

uitr

y of

com

pres

sor

circ

uit o

n w

irin

g di

agra

mC

heck

pow

er s

uppl

yC

heck

con

tinui

ty o

n co

mpr

esso

r te

rmin

als,

pro

tect

oran

d re

lay

-

Safe

ty:

Alw

ays

disc

onne

ct c

ircu

it an

d lo

ck o

ut b

reak

er b

efor

ew

orki

ng o

n el

ectr

ical

com

pone

nts

Car

e in

use

of

hand

tool

s

Haz

ard:

Ele

ctri

cal s

hock

, ele

ctri

cal b

urn

Inju

ry to

one

self

or

othe

rs

DE

CIS

ION

SC

UE

SE

RR

OR

S

Det

erm

ine

defe

ctiv

e ci

rcui

t by

prob

ing

each

inte

gral

par

t ind

epen

dent

lyU

nit d

oes

not r

un

Uni

t sta

rts

and

stop

s

Impr

oper

use

of

the

rule

s of

che

ckin

g co

ntin

uity

will

resu

lt in

inac

cura

te r

eadi

ng a

nd d

iagn

osis

11-2

CH

EC

K C

IRC

UIT

RY

OF

TH

E C

OM

PRE

SSO

R,

(TA

SK S

TA

TE

ME

NT

) PR

OT

EC

TO

R A

ND

RE

LA

Y

SC

IEN

CE

MA

TH

- N

UM

BE

R S

YS

TE

MS

Sim

ple

mac

hine

s us

ed to

gai

n m

echa

nica

l adv

anta

ge[S

TK

]M

agne

tic fi

elds

of f

orce

Res

ista

nce

of m

ater

ials

to fl

ow o

f ele

ctric

al c

urre

ntE

ffect

of h

eatin

g an

d co

olin

g on

exp

ansi

on o

f mat

eria

ls[b

i met

al]

Beh

avio

ral S

cien

ce.

Tec

hnic

ian

shou

ld ta

lk o

nly

abou

t the

rep

air

job

and

in a

kno

wle

dgea

ble

way

, and

prom

ote

his

empl

oyer

whe

neve

r po

ssib

le.

He

shou

ld c

onsu

lt ap

prop

riate

ly w

hen

diffi

culty

aris

es.

He

shou

ld a

nsw

er q

uest

ions

whi

ch r

elat

es to

the

repa

ir jo

b at

han

d w

ith h

ones

ty a

nd in

tegr

ity.

He

shou

ld m

aint

ain

a pr

oper

bal

ance

bet

wee

n pr

essu

re to

com

plet

e jo

b an

d pr

ide

in w

ork.

Em

phas

is s

houl

d be

pla

ced

upon

per

form

ing

the

task

at h

and

with

out u

nnec

essa

rily

disr

uptin

g su

rrou

ndin

g ac

tiviti

es a

nd h

e sh

ould

sho

w c

once

rn fo

r th

e pr

emis

es.

He

shou

ld b

e ca

utio

ned

to e

nter

onl

y in

to th

ose

cust

omer

rel

atio

ns w

hich

per

tain

to th

e jo

bat

han

d. P

erso

nal e

ntan

glem

ents

or

argu

men

ts w

ith c

usto

mer

s sh

ould

alw

ays

be a

void

ed.

Bill

ing

and

disc

ussi

on o

f cos

ts s

houl

d be

acc

urat

e, h

ones

t and

per

form

ed in

a s

trai

ght

forw

ard

man

ner.

He

shou

ld g

et a

long

with

his

fello

w e

mpl

oyee

and

dev

elop

a r

elat

ions

hip

that

will

not

hurt

eac

h ot

hers

pro

fess

iona

lism

.

Rat

iona

l Num

bers

Use

s of

Num

bers

: (w

ithou

t cal

cula

tion)

Cod

ing

[mfg

dat

a pl

ate)

Fun

dam

enta

l Ope

ratio

ns (

Cal

cula

tion)

Add

ition

alg

orith

mS

ubtr

actio

n al

gorit

hmB

asic

Mea

sure

men

t Ski

lls a

nd C

once

pts

Inst

rum

ents

Giv

en a

n in

stru

men

t of m

easu

re. d

eter

min

e pr

ecis

ion

and/

or a

ccur

acy

with

res

pect

to r

elat

ive

erro

r, s

igni

fican

t slig

its. a

nd to

lera

nce

Rea

ding

and

inte

rpre

ting

tabl

es, c

hart

s, a

nd g

raph

sR

epre

sent

atio

nal g

raph

s- -

[wiri

ng d

iagr

am]

Bas

ic L

ogic

Ded

uctiv

e, In

duct

ive

[Ded

uctiv

e D

iagn

osis

]

CO

MM

UN

ICA

TIO

NS

PE

RF

OR

MA

NC

E M

OD

ES

Rea

ding

Vie

win

g

Writ

ing

EX

AM

PLE

S

Sch

emat

icV

OM

-Con

tinui

ty

Com

pone

nts(

Wiri

ng D

iagr

am

Ser

vice

Ord

er

SK

I L L

S/C

ON

CE

PT

S

Ter

min

olog

yW

iring

dia

gram

Det

ail/i

nfer

ence

Vis

ual a

naly

sis

Logi

cR

ecog

nitio

n of

sym

bols

Info

rmat

iona

l rep

ort

Ter

min

olog

yC

larit

y of

exp

ress

ion

(TA

SK

ST

AT

EM

EN

T)

11-3

CH

EC

K C

APA

CIT

OR

TO

OLS

, EQ

UIP

ME

NT

, MA

TE

RIA

LS,

OB

JEC

TS

AC

TE

D U

PO

NP

ER

FO

RM

AN

CE

KN

OW

LED

GE

SA

FE

TY

- H

AZ

AR

D

ST

KC

apac

itor

Ana

lyze

rR

emov

e ca

paci

t.-)r

Che

ck c

apac

itor

Rep

lace

it d

efec

tive

Saf

ety:

Alw

ays

disc

onne

ct c

ircui

t and

lock

out

bre

aker

bef

ore

wor

king

on

elec

tric

al c

ompo

nent

sC

are

in u

se o

f han

d to

ols

Haz

ard:

Ele

ctric

al s

hock

, ele

ctric

al b

urn

Inju

ry to

one

self

or o

ther

s

I

DE

CIS

ION

SC

UE

SE

RR

OR

S

Det

erm

ine

capa

cito

r fo

r op

en, s

hort

or

prop

er r

atin

gin

mic

rofa

rads

Vis

ual o

bser

vatio

n or

impr

oper

rea

ding

det

erm

ines

faul

q ca

paci

tor

Impr

oper

use

of a

naly

zer

or n

ot a

ccou

ntin

g fo

r po

wer

kfa

ctor

wou

ld r

esul

t in

impr

oper

dia

gnos

is

(TA

SK

ST

AT

EM

EN

T)

11-3

CH

EC

K C

AP

AC

ITO

R

SC

IEN

CE

MA

TH

- N

UM

BE

R S

YS

TE

MS

Sim

ple

mac

hine

s us

ed to

gai

n m

echa

nica

l adv

anta

ge[S

TK

]R

esis

tanc

e of

mat

eria

ls to

flow

of e

lect

rical

cur

rent

[flow

of c

urre

nt th

ru c

apac

itor]

Beh

avio

ral S

cien

ce'

Tec

hnic

ian

shou

ld ta

lk o

nly

abou

t the

rep

air

job

and

in a

kno

wle

dgea

ble

way

, and

prom

ote

his

empl

oyer

whe

neve

r po

ssib

le.

He

shou

ld c

onsu

lt ap

prop

riate

ly w

hen

diffi

culty

aris

es.

He

shou

ld a

nsw

er q

uest

ions

whi

ch r

elat

es to

the

repa

ir jo

b at

han

d w

ith h

ones

ty a

nd In

tegr

ity.

He

shou

ld m

aint

ain

a pr

oper

bal

ance

bet

wee

n pr

essu

re to

com

plet

e jo

b an

d pr

ide

in w

ork.

Em

phas

is s

houl

d be

pla

ced

upon

per

form

ing

the

task

at h

and

with

out u

nnec

essa

rily

dtsr

uptin

g su

rrou

ndin

g ac

tiviti

es a

nd h

e sh

ould

sho

w c

once

rn fo

r th

e pr

emis

es.

He

shou

ld b

e ca

utio

ned

to e

nter

onl

y in

to th

ose

cust

omer

rel

atio

ns w

hich

per

tain

to th

e jo

bat

han

d, P

erso

nal e

ntan

glem

ents

or

argu

men

ts w

ith c

usto

mer

s sh

ould

alw

ays

be a

void

ed.

Bill

ing

and

disc

ussi

on o

f cos

ts s

houl

d be

acc

urat

e, h

ones

t and

per

form

ed in

a s

trai

ght

forw

ard

man

ner.

He

shou

ld g

et a

long

with

his

fello

w e

mpl

oyee

and

dev

elop

a r

elat

ions

hip

that

will

not

hurt

eac

h ot

hers

pro

fess

iona

lism

.

Rat

iona

l Num

bers

Fun

dam

enta

l Ope

ratio

ns (

Cal

cula

tion)

.

Add

ition

alg

orith

mS

ubtr

actio

n al

gorit

hmB

asic

Mea

sure

men

t Ski

lls a

nd C

once

pts

Inst

rum

ents

Giv

en a

n In

stru

men

t of M

easu

re, d

eter

min

e pr

ecis

ion

and/

orac

cura

cy w

ith r

espe

ct to

rel

ativ

e er

ror,

sig

nific

ant d

igits

.an

d to

lera

nce.

[CA

]B

asic

Log

icD

educ

tive/

Indu

ctiv

e[d

educ

tive

diag

nosi

s]

CO

MM

UN

ICA

TIO

NS

PE

R F

OR

MA

NC

E M

OD

ES

EX

AM

PLE

SS

KIL

LS /C

ON

CE

PT

S

Rea

ding

Vie

win

g

Writ

ing

CA

CA

Ser

vice

Ord

er

Det

ail i

nfer

ence

Det

ail i

nfer

ence

Info

rmat

iona

l rep

ort

Ter

min

olog

yC

larit

y of

exp

ress

ion

(TA

SK

ST

AT

EM

EN

T)

11-4

CH

EC

K C

IRC

UIT

RY

OF

DE

FR

OS

T S

YS

TE

M

TO

OLS

, EQ

UIP

ME

NT

, MA

TE

RIA

LS,

OB

JEC

TS

AC

TE

D U

PO

NP

ER

FO

RM

AN

CE

KN

OW

LED

GE

SA

FE

TY

- H

AZ

AR

D

ST

KV

OIL

AW

iring

Sch

emat

ic

I

Isol

ate

circ

uitr

y of

def

rost

sys

tem

on

wiri

ng s

chem

atic

Loca

te te

rmin

al b

oard

and

iden

tify

each

term

inal

codi

ng, t

ach

com

pone

ntC

heck

con

tinui

ty o

f tim

er c

ircui

t, he

ater

circ

uit a

nd d

efro

stte

rmin

ator

circ

uit

Saf

ety:

Alw

ays

disc

onne

ct c

ircui

t and

lock

out

brea

ker

befo

rew

orki

ng o

n el

ectr

ical

com

pone

nts

Car

e in

use

of h

and

tool

s

Haz

ard:

Ele

ctric

al s

hock

, ele

ctric

al b

urn

Inju

ry to

one

self

or o

ther

s

DE

CIS

ION

SC

UE

S

Def

ectiv

e ci

rcui

t fou

nd w

hen

no c

ontin

uity

app

ears

ER

RO

RS

Det

erm

ine

defe

ctiv

e ci

rcui

t by

prob

ing

each

inte

rgal

circ

uit i

ndep

ende

ntly

Impr

oper

use

of t

he r

ules

of c

heck

ing

cont

inui

ty w

ill r

esul

tin

inac

cura

te r

eadi

ng a

nd d

iagn

osis

(TA

SK

ST

AT

EM

EN

T)

II-4

CH

EC

K C

IRC

UIT

RY

OF

DE

FR

OS

T S

YS

TE

M

SC

IEN

CE

MA

TH

- N

UM

BE

R S

YS

TE

MS

Sim

ple

mac

hine

s us

ed to

gai

n m

echa

nica

l adv

anta

ge[S

TK

]E

ffect

of h

eatin

g an

d co

olin

g on

exp

ansi

on o

f mat

eria

ls[B

i met

al th

erm

osta

t]

Beh

avio

ral S

cien

ce:

Tec

hnic

ian

shou

ld ta

lk o

nly

abou

t the

rep

air

job

and

in a

kno

wle

dgea

ble

way

, and

prom

ote

his

empl

oyer

whe

neve

r po

ssib

le.

He

shou

ld c

ol--

Ilt a

ppro

pria

tely

whe

n di

fficu

ltyH

e sh

ould

ans

wer

que

stio

ns w

hich

rel

ates

to th

e re

pair

job

at h

and

with

hon

esty

and

inte

grity

.H

e sh

ould

mai

ntai

n a

prop

er b

alan

ce b

etw

een

pres

sure

to c

ompl

ete

job

and

prid

e in

wor

k.E

mph

asis

sho

uld

be p

lace

d up

on p

erfo

rrnl

ns C

ie ta

sk a

t han

d w

ithou

t unn

eces

saril

ydi

srup

ting

surr

ound

ing

activ

ities

and

he

shou

ld s

how

con

cern

for

the

prem

ises

.H

e sh

ould

be

caut

ione

d to

ent

er o

nly

into

thos

e cu

stom

er r

elat

ions

whi

ch p

erta

in to

the

job

at h

and.

Per

sona

l ent

angl

emen

ts o

r ar

gum

ents

with

cus

tom

ers

shou

ld a

lway

s be

avo

ided

.B

illin

g an

d di

scus

sion

of c

osts

sho

uld

be a

ccur

ate,

hon

est a

nd p

erfo

rmed

in a

str

aigh

tfo

rwar

d m

anne

r.H

e sh

ould

get

alo

ng w

ith h

is fe

llow

em

ploy

ee a

nd d

evel

op a

rel

atio

nshi

p th

at w

ill n

othu

rt e

ach

othe

rs p

rofe

ssio

nalis

m.

Rat

iona

l Num

bers

Use

s of

Num

bers

: (w

ithou

t cal

cula

tion)

Cod

ing-

give

n a

cycl

ing

syst

em, r

ecog

nize

and

iden

tify

each

uni

t inv

olve

d by

assi

gnin

g ne

cess

ary

sym

bols

, num

eric

al o

r lit

eral

Bas

ic M

easu

rem

ent S

kills

and

Con

cept

sR

eadi

ng a

nd in

terp

retin

g ta

bles

, cha

rts,

and

gra

phs

Rep

rese

ntat

iona

l gra

phs

[wiri

ng d

iagr

am]

Inst

rum

ents

[VO

M]

Bas

ic L

ogic

Ded

uctiv

e/ In

duct

ivee

duct

ive

diag

nosi

sIn

duct

ive

[Ded

uctiv

e.'

CO

MM

UN

ICA

TIO

NS

PE

R F

OR

MA

NC

E M

OD

ES

EX

AM

PLE

SS

KIL

LS /C

ON

CE

PT

S

Rea

ding

Vie

win

g

Writ

ing

Sch

emat

icV

OM

-Con

tinui

ty

Com

pone

nts/

Wiri

ng d

iagr

am

Ser

vice

ord

er

Ter

min

olog

yW

iring

dia

gram

Det

ail/i

nfer

ence

Vis

ual a

naly

sis

Logi

cR

ecog

nitio

n of

sym

bols

Info

rmat

iona

l rep

ort

Ter

min

olog

yC

larit

y of

exp

ress

ion

.1

(TA

SK

ST

AT

EM

EN

T)

11-5

CH

EC

K C

IRC

UL

AT

ION

FA

N M

OT

OR

S

TO

OLS

, EQ

UIP

ME

NT

, MA

TE

RIA

LS,

OB

JEC

TS

AC

TE

D U

PO

NP

ER

FO

RM

AN

CE

KN

OW

LED

GE

SA

FE

TY

- H

AZ

AR

D

ST

KV

OM

Wiri

ng D

iagr

am ".

I

/

Cne

ck p

ower

sup

ply

to m

otor

Che

ck c

ontin

uity

Che

ck fo

r de

fect

ive

bear

ings

----

....

Saf

ety:

Alw

ays

disc

onne

ct c

ircui

t and

lock

out

bre

aker

befo

rew

orki

ng o

n el

ectr

ical

com

pone

nts

Car

e in

use

of h

and

tool

sH

azar

d:

Ele

ctric

al s

hock

, ele

ctric

al b

urn

Inju

ry to

one

self

or o

ther

s

DE

CIS

ION

SC

UE

SE

RR

OR

S

Det

erm

ine

if m

otor

is d

efec

tive

Mot

or d

oes

not r

unD

eter

min

e op

en c

ircui

t to

mot

orM

otor

hum

sM

otor

noi

sy

...

If pr

oper

rul

es o

f che

ckin

g co

ntin

uity

are

not

follo

wed

, it

1

will

res

ult i

n an

inac

cura

te d

iagn

osis

O

(TA

SK

ST

AT

EM

EN

T)

11-5

CH

EC

K C

IRC

UL

AT

ION

FA

N M

OT

OR

S

SC

IEN

CE

MA

TH

- N

UM

BE

R S

YS

TE

MS

Sim

ple

mac

hine

s us

ed to

gai

n m

echa

nica

l adv

anta

ge[S

TK

]M

agne

tic f

ield

s of

for

ceR

esis

tanc

e of

mat

eria

ls to

flo

w o

f el

ectr

ical

cur

rent

Beh

avio

ral S

cien

ce:

Tec

hnic

ian

shou

ld ta

lk o

nly

abou

t the

rep

air

job

and

in a

kno

wle

dgea

ble

way

, and

prom

ote

his

empl

oyer

whe

neve

r po

ssib

le.

He

shou

ld c

onsu

lt ap

prop

riat

ely

whe

n di

ffic

ulty

ari

ses.

He

shou

ld a

nsw

er q

uest

ions

whi

ch r

elat

es to

the

repa

ir jo

b at

han

d w

ith h

ones

ty a

nd in

tegr

ity.

He

shou

ld m

aint

ain

a pr

oper

bal

ance

bet

wee

n pr

essu

re to

com

plet

e jo

b an

d pr

ide

in w

ork.

Em

phas

is s

houl

d be

pla

ced

upon

per

form

ing

the

task

at h

and

with

out u

nnec

essa

rily

disr

uptin

g su

rrou

ndin

g ac

tiviti

es a

nd h

e sh

ould

sho

w c

once

rn f

or th

e pr

emis

es.

He

shou

ld b

e ca

utio

ned

to e

nter

onl

y in

to th

ose

cust

omer

rel

atio

ns w

hich

per

tain

to th

e jo

bat

han

d. P

erso

nal e

ntan

glem

ents

or

argu

men

ts w

ith c

usto

mer

s sh

ould

alw

ays

be a

void

ed.

Bill

ing

and

disc

ussi

on o

f co

sts

shou

ld b

e ac

cura

te, h

ones

t and

per

form

ed in

a s

trai

ght

forw

ard

man

ner.

He

shou

ld g

et a

long

with

his

fel

low

em

ploy

ee a

nd d

evel

op a

rel

atic

nshi

p th

at w

ill n

othu

rt e

ach

othe

rs p

rofe

ssio

nalis

m.

Rat

iona

l Num

bers

.

Fund

amen

tal O

pera

tions

(C

alcu

latio

n)A

dditi

onal

alg

orith

mSu

btra

ctio

n al

gori

thm

Bas

ic M

easu

rem

ent S

kills

and

Con

cept

sIn

stru

men

ts:

Giv

en a

n In

stru

men

t of

Mea

sure

, det

erm

ine

prec

isio

nan

d/or

acc

urac

yw

ith r

espe

ct to

rel

ativ

e er

ror,

sig

nifi

cant

dig

its, a

nd to

lera

nce.

- [V

OM

]R

eadi

ng a

nd in

terp

retin

g ta

bles

, cha

rts,

and

gra

phs

-- R

epre

sent

atio

nal g

raph

s[W

irin

g D

iagr

am]

Bas

ic L

ogic

--D

educ

tive/

Ind

uctiv

e[D

D]

CO

MM

UN

ICA

TIO

NS

.1P

ER

FO

RM

AN

CE

MO

DE

SE

XA

MP

LES

SK

ILLS

/CO

NC

EP

TS

Rea

ding

Vie

win

g

Wri

ting

Sche

mat

icV

OM

-Con

tinui

ty

Com

pone

nts/

Wir

ing

Dia

gram

Serv

ice

Ord

er

Ter

min

olog

yW

irin

g di

agra

mD

etai

l/inf

eren

ce

Vis

ual a

naly

sis

Log

icR

ecog

nitio

n of

sym

bols

Info

rmat

iona

l rep

ort

Ter

min

olog

y-C

lari

ty o

f ex

pres

sion

.....

23

(TA

SK

ST

AT

EM

EN

T)

11-6

CH

EC

K A

ND

AD

JUS

T C

ON

TR

OL

TH

ER

MO

ST

AT

TO

OLS

, EQ

UIP

ME

NT

, MA

TE

RIA

LS,

OB

JEC

TS

AC

TE

D U

PO

NP

ER

FO

RM

AN

CE

KN

OW

LED

GE

SA

FE

TY

- H

AZ

AR

D

STK

TI

Che

ck c

ut in

and

cut

out

tem

pera

ture

sC

heck

con

trol

sA

djus

tR

emov

e, a

nd r

epla

ce

Safe

ty:

Alw

ays

disc

onne

ct c

ircu

it an

d lo

ck o

ut b

reak

er b

efor

ew

orki

ng o

n el

ectr

ical

com

pone

nts

Car

e in

use

of

hand

tool

s

Haz

ard:

Ele

ctri

cal s

hock

, ele

ctri

cal b

urn

Inju

ry to

one

self

or

othe

rs

DE

CIS

ION

SC

UE

SE

RR

OR

S

Det

erm

ine

if c

ontr

ol c

an b

e ad

just

ed o

r m

ust b

e re

plac

edD

eter

min

e cu

t in

and

cut o

ut s

ettin

gs a

ccor

ding

to m

fg.'s

spec

ific

atio

ns

Com

pres

sor

dues

not

run

Com

pres

sor

suns

all

the

time

Com

pres

sor

runs

too

muc

hR

efri

gera

tor

expe

rien

ces

erra

tic te

mpe

ratu

res

impr

oper

adj

ustm

ents

will

res

ult i

n im

prop

er te

mpe

ratu

res

and

poss

ible

foo

d sp

oila

ge

TA

SK

ST

AT

EM

EN

T)

11-6

CH

EC

K A

ND

AD

JUS

TC

ON

TR

OL

TH

ER

MO

ST

AT

SC

IEN

CE

MA

TH

- N

UM

BE

R S

YS

TE

MS

Sim

ple

mac

hine

s us

ed to

gai

n m

echa

nica

l adv

anta

ge[S

TK

]F

luid

s un

der

pres

sure

[Ref

riger

ant u

nder

pre

ssur

e in

pow

er tu

be]

Effe

ct o

f hea

ting

and

cool

ing

on e

xpan

sion

of m

ater

ials

[Exp

ansi

on o

f pow

er tu

be]

Beh

avio

ral S

cien

ce:

Tec

hnic

ian

shou

ld ta

lk o

nly

abou

t the

rep

air

job

and

in a

kno

wle

dgea

ble

way

, and

prom

ote

his

empl

oyer

whe

neve

r po

ssib

le.

He

shou

ld c

onsu

lt ap

prop

riate

ly w

hen

diffi

culty

aris

es.

He

shou

ld a

nsw

er q

uest

ions

whi

ch r

elat

es to

the

repa

ir jo

b at

han

d w

ith h

ones

ty a

nd in

tegr

ity.

He

shou

ld m

aint

ain

a pr

oper

bal

ance

bet

wee

n pr

essu

re to

com

plet

e jo

b an

d pr

ide

in w

ork.

Em

phas

is s

houl

d be

pla

ced

upon

per

form

ing

the

task

at h

and

with

out u

nnec

essa

rily

disr

uptin

g su

rrou

ndin

g ac

tiviti

es a

nd h

e sh

ould

sho

w c

once

rn fo

r th

e pr

emis

es.

He

shou

ld b

e ca

utio

ned

to e

nter

onl

y in

to th

ose

cust

omer

rel

atio

ns w

hich

per

tain

to th

e jo

bat

han

d. P

erso

nal e

ntan

glem

ents

or

argu

men

ts w

ith c

usto

mer

s sh

ould

alw

ays

beav

oide

d.B

illin

g an

d di

scus

sion

of c

osts

sho

uld

be a

ccur

ate,

hon

est a

nd p

erfo

rmed

in a

str

aigh

tfo

rwar

d m

anne

r.H

e sh

ould

get

alo

ng w

ith h

is fe

llow

em

ploy

ee a

nd d

evel

r, a

rel

atio

nshi

p th

at w

ill n

othu

rt e

ach

othe

rs p

rofe

ssio

nalis

m.

Rat

iona

l Num

bers

Use

s of

Num

bers

: (w

ithou

t cal

cula

tion)

Cod

ing

[Mfg

dat

a pl

ate)

Fun

dam

enta

l Ope

ratio

ns (

Cal

cula

tion)

Add

ition

alg

orith

mS

ubtr

actio

n al

gorit

hmB

asic

Mea

sure

men

t Ski

lls a

nd C

once

pts-

[T I]

Inst

rum

ents

Giv

en a

n In

stru

men

t of M

easu

re, d

eter

min

e pr

ecis

ion

and/

or a

ccur

acy

with

res

pect

to r

elat

ive

erro

r, s

igni

fican

t dig

its.

and

tole

ranc

e.B

asic

Log

icD

educ

ti% e

I ndu

cdve

[Dia

gnos

is]

CO

MM

UN

ICA

TIO

NS

PE

RF

OR

MA

NC

E M

OD

ES

EX

AM

PLE

SS

KIL

LS /C

ON

CE

PT

S

Rea

ding

Vie

win

g

Writ

ing

The

rmis

ter

ther

mom

eter

Con

trol

adj

ustm

ent

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vice

ord

er

Det

ail i

nfer

ence

Vis

ual a

naly

sis

Info

rmat

iona

l rep

ort

Ter

min

olog

yC

larit

y of

exp

ress

ion

25

11-7

AT

TA

CH

MA

NIF

OL

D A

ND

GA

UG

ES

TO

SE

RV

ICE

(TA

SK

-S

TA

TE

ME

NT

)V

AL

VE

S A

ND

CH

EC

K P

RE

SSU

RE

Sn5

TO

OLS

, EQ

UIP

ME

NT

, MA

TE

RIA

LS,

OB

JEC

TS

AC

TE

D U

PO

NP

ER

FO

RM

AN

CE

KN

OW

LED

GE

SA

FE

TY

- H

AZ

AR

D

ST

KM

G

-

Atta

ch h

ose

conn

ectio

nsO

pen

valv

e st

em

.

'Saf

:ty

Alw

ays

wea

r go

ggle

s an

d us

e ca

re w

hen

hand

ling

refr

iger

ants

Car

e an

d us

e of

han

d to

ols

Haz

ard

Inju

ry to

eye

s or

ski

n bu

rnIn

jury

to o

nese

lf or

oth

ers

DE

CIS

ION

SC

UE

SE

RR

OR

S

Fai

lure

to a

ttach

gau

ges

to th

e rig

ht v

alve

will

res

ult i

nin

adeq

uate

rea

ding

s an

d po

ssib

le d

amag

e to

gau

geD

eter

min

e be

twee

n th

e hi

gh a

nd lo

w s

ide

valv

esLo

cate

low

sid

e va

lve

and

high

sid

e va

lve

11-7

AT

TA

CH

MA

NIF

OL

D A

ND

GA

UG

ES

TO

SE

RV

ICE

ITA

SK S

TA

TE

ME

NT

) V

AL

VE

S A

ND

CH

EC

K P

RE

SSU

RE

S

SC

IEN

CE

MA

TH

- N

UM

BE

R S

YS

TE

MS

Flu

ids

unde

r pr

essu

re[R

efrig

eran

t]S

impl

e m

achi

nes

used

to g

ain

mec

hani

cal a

dvan

tage

[ST

K]

Beh

avio

ral S

cien

ce:

Tec

hnic

ian

shou

ld ta

lk o

nly

abou

t the

rep

air

job

and

in a

kno

wle

dgea

ble

way

, and

prom

ote

his

empl

oyer

whe

neve

r po

ssib

le.

He

shou

ld c

onsu

lt ap

prop

riate

ly w

hen

diffi

culty

aris

es.

He

shou

ld a

nsw

er q

uest

ions

whi

ch r

elat

es to

the

repa

ir jo

b at

han

d w

ith h

ones

ty a

nd in

tegr

ity.

He

shou

ld m

aint

ain

a pr

oper

bal

ance

bet

wee

n pr

essu

re to

com

plet

e jo

b an

d pr

ide

in w

ork.

Em

phas

is s

houl

d be

pla

ced

upon

per

form

ing

the

task

at h

and

with

out u

nnec

essa

rily

disr

uptin

g su

rrou

ndin

g ac

tiviti

es a

nd h

e sh

ould

sho

w c

once

rn fo

r th

e pr

emis

es.

He

shou

ld b

e ca

utio

ned

to e

nter

onl

y in

to th

ose

cust

omer

rel

atio

ns w

hich

per

tain

to th

e jo

bat

han

d. P

erso

nal e

ntan

glem

ents

or

argu

men

ts w

ith c

usto

mer

s sh

ould

alw

ays

be a

void

ed.

Bill

ing

and

disc

ussi

on o

f cos

ts s

houl

d be

acc

urat

e, h

ones

t and

per

form

ed in

a s

trai

ght

forw

ard

man

ner.

He

shou

ld g

et a

long

with

his

fello

w e

mpl

oyee

and

dev

elop

a r

elat

ions

hip

that

will

not

hurt

eac

h ot

hers

pro

fess

iona

lism

,

Rat

iona

l Num

bers

Fun

dam

enta

l Ope

ratio

ns (

Cal

cula

tion)

Add

ition

alg

orith

mS

ubtr

actio

n al

gorit

hmB

asic

Arit

hmet

ic S

kills

and

Con

cept

sR

atio

and

pro

port

ion

[ref

riger

ant]

Pro

pert

y of

com

paris

on -

[mea

surin

g]B

asic

Mea

sure

men

t Ski

lls a

nd C

once

pts

-[M

G]

Inst

rum

ents

Giv

en a

n In

stru

men

t of M

easu

re, d

eter

min

e pr

ecis

ion

and/

or a

ccur

acy

with

res

pect

tore

lativ

e er

ror,

sig

nific

ant d

igits

, and

tole

ranc

e.B

asic

Log

ic [O

D]

Ded

ucth

e In

duct

ive

CO

MM

UN

ICA

TIO

NS

PE

RF

OR

MA

NC

E M

OD

ES

EX

AM

PLE

SS

KIL

LS /C

ON

CE

PT

S

Rea

ding

Vie

win

g

Writ

ing

MG

MG

Ser

vice

ord

er

Det

ail i

nfer

ence

Det

ail i

nfer

ence

Info

rmat

iona

l rep

ort

Ter

min

olog

yC

larit

y of

exp

ress

ion

t

27

4.

11-8

IN

STA

LL

IN

-LIN

E S

ER

VIC

E V

AL

VE

S A

ND

ME

ASU

RE

PR

ES-

(TA

SKST

AT

EM

EN

T)

SUR

ES

27

TO

OLS

, EQ

UIP

ME

NT

, MA

TE

RIA

LS,

OB

JEC

TS

AC

TE

D U

PO

NP

ER

FO

RM

AN

CE

KN

OW

LED

GE

SA

FE

TY

- H

AZ

AR

D

SI K

MC

;S

S-I

4

...

.'

.C

lean

are

a of

tubi

ng w

here

vat

ic w

ill h

e in

stal

led

In.ta

ll %

abe

.111

11i

'Saf

ety

Alw

ays

wea

r go

ggle

s an

d us

e ca

re w

hen

hand

ling

refr

iger

ants

Car

e an

d us

e of

han

d to

ols

Haz

ard

Inju

ry to

eye

s or

ski

n bu

rnIn

jury

to o

nese

lf or

oth

ers

DE

CIS

ION

SC

UE

SE

RR

OR

S

Fai

lure

to id

entif

y va

lves

on

prop

er li

nes

wou

ld r

esul

t in

obta

inin

g w

rong

gau

ge r

eadi

ng. p

ossi

ble

dam

age

to g

auge

s.

Det

erm

ine

%O

at is

suc

tion

side

or

loss

aid

e an

d hi

gh s

ide

Loca

te li

nes

(larg

e on

e, lo

w s

ide

-- s

mal

ler

one,

hig

h si

de)

ortr

ace

lines

bac

k fr

om c

ompr

esso

r

II-8

IN

STA

LL

IN

-LIN

E S

ER

VIC

E V

AL

VE

S A

ND

ME

ASU

RE

PR

ES-

(TA

SK S

TA

TE

ME

NT

) SU

RFS

SC

IEN

CE

MA

TH

- N

UM

BE

R S

YS

TE

MS

Beh

avio

ral S

cien

ce:

Tec

hnic

ian

shou

ld ta

lk o

nly

abou

t the

rep

air

job

and

in a

kno

wle

dgea

ble

way

, and

prom

ote

his

empl

oyer

whe

neve

r po

ssib

le.

He

shou

ld c

onsu

lt ap

prop

riate

ly w

hen

diffi

culty

aris

es.

He

shou

ld a

nsw

er q

uest

ions

whi

ch r

elat

es to

the

repa

ir jo

b at

han

d w

ith h

ones

ty a

nd in

tegr

ity.

He

shou

ld m

aint

ain

a pr

oper

bal

ance

bet

wee

n pr

essu

re to

com

plet

e jo

b an

d pr

ide

in w

ork.

Em

phas

is s

houl

d be

pla

ced

upon

per

form

ing

the

task

at h

and

with

out u

nnec

essa

rily

disr

uptin

g su

rrou

ndin

g ac

tiviti

es a

nd h

e sh

ould

sho

w c

once

rn fo

r th

e pr

emis

es.

He

shou

ld b

e ca

utio

ned

to e

nter

onl

y in

to th

ose

cust

omer

rel

atio

ns w

hich

per

tain

to th

e jo

bat

han

d. P

erso

nal e

ntan

glem

ents

or

argu

men

ts w

ith c

usto

mer

s sh

ould

alw

ays

be a

void

ed.

Bill

ing

and

disc

ussi

on o

f cos

ts s

houl

d be

acc

urat

e, h

ones

t and

per

form

ed in

a s

trai

ght

forw

ard

man

ner.

He

shou

ld g

et a

long

with

his

fello

w e

mpl

oyee

and

dev

elop

a r

elat

ions

hip

that

will

not

hurt

eac

h ot

hers

pro

fess

iona

lism

.

Fun

dam

enta

l Ope

ratio

ns (

Cal

cula

tion)

Add

ition

alg

orith

mS

ubtr

actio

n al

gorit

hmB

asic

Arit

hmet

ic S

kills

and

Con

cept

sR

atio

and

pro

port

ion

[Ref

:iger

ant]

Pro

pert

y of

com

paris

on[m

easu

re p

ress

ures

]B

asic

Mea

sure

men

t Ski

lls a

nd C

once

pts

[MG

]In

stru

men

tsG

iven

an

Inst

rum

ent o

f Mea

sure

, det

erm

ine

prec

isio

n an

d/or

acc

urac

y w

ith r

espe

ct to

rela

tive

erro

r, s

igni

fican

t dig

its, a

nd to

lera

nce.

Bas

ic L

ogic

OW

uct

is e

Indu

ctile

[DO

]

CO

MM

UN

!CA

TIO

NS

PE

RF

OR

MA

NC

E M

OD

ES

EX

AM

PLE

SS

KI L

LS/C

ON

CE

PT

S

Rea

ding

Vie

win

g

Writ

ing

MG

MG

Ser

vice

Ord

er

Det

ail i

nfer

ence

Det

ail i

nfer

ence

Info

rmat

iona

l rep

ort

Ter

min

olog

yC

larit

y of

exp

ress

ion

-,-s

i,29

(TA

SK

ST

AT

EM

EN

T)

11-9

CH

EC

K C

OM

PRE

SSO

R E

FFIC

IEN

CY

TO

OLS

, EQ

UIP

ME

NT

, MA

TE

RIA

LS,

OB

JEC

TS

AC

TE

D U

PO

NP

ER

FO

RM

AN

CE

KN

OW

LED

GE

SA

FE

TY

- H

AZ

AR

D

' ST

KM

GW

M

I

Inst

all m

anifo

ld a

nd g

auge

sIn

stal

l wat

t met

erS

tart

uni

t and

obs

erve

gau

ge r

eadi

ng a

nd w

att m

eter

read

ing

'Saf

ety

Alw

ays

wea

r go

ggle

s an

d us

e ca

re w

hen

hand

ling

refr

iger

ants

Car

e an

d us

e of

han

d to

ols

Haz

ard

Inju

ry to

eye

s or

ski

n bu

rnIn

jury

to o

nese

lf or

oth

ers

DE

CIS

ION

SC

UE

SE

RR

OR

S

Det

erm

ine

com

pres

sor

oper

atio

n by

wat

tage

che

ckD

eter

min

e co

mpr

esso

r op

erat

ion

by c

ompr

esso

nLo

ng r

unni

ng ti

me

of c

ompr

esso

rE

rrat

ic s

yste

m te

mpe

ratu

res

Fai

lure

to m

ake

prop

a ch

ecks

wou

ld r

esul

t in

com

plai

ntno

t bei

ng s

atis

fied

(TA

SK

ST

AT

EM

EN

T)

II-9

CH

EC

K C

OM

PRE

SSO

R E

FFIC

IEN

CY

SC

IEN

CE

MA

TH

NU

MB

ER

SY

ST

EM

S

Beh

avio

ral S

cien

ce:

Tec

hnic

ian

shou

ld ta

lk o

nly

abou

t the

rep

air

job

and

in a

kno

wle

dgea

ble

way

, and

prom

ote

his

empl

oyer

whe

neY

er p

ossi

ble.

He

shou

ld c

onsu

lt ap

prop

riate

ly w

hen

diffi

culty

aris

es.

He

shou

ld a

nsw

er q

uest

ions

whi

ch r

elat

es to

the

repa

ir jo

b at

han

d w

ith h

ones

ty a

nd in

tegr

ity.

He

shou

ld m

aint

ain

a pr

oper

bal

ance

bet

wee

npr

essu

reto

com

plet

e jo

b an

d pr

ide

in w

ork.

Em

phas

is s

houl

d be

pla

ced

upon

perf

orm

ing

the

task

at h

and

with

out u

nnec

essa

rily

disr

uptin

g su

rrou

ndin

g ac

tiviti

es a

nd b

y sh

ould

;how

con

cern

for

the

prem

ises

.H

e sh

ould

be

caut

ione

d to

ent

er o

nly

into

thos

e cu

stom

er r

elat

ions

whi

ch p

erta

in to

the

job

at h

and.

Per

sona

l ent

angl

emen

ts o

r ar

gum

ents

with

cus

tom

ers

shou

ld a

lway

s be

avo

ided

.B

illin

g an

d di

scus

sion

of c

osts

sho

uld

be a

ccur

ate,

hon

est a

nd p

erfo

rmed

in a

str

aigh

tfo

rwar

d m

anne

r.H

e sh

ould

get

alo

ng w

ith h

is fe

llow

em

ploy

ee a

nd d

evel

op a

rel

atio

nshi

p th

at w

ill n

othu

rt e

ach

othe

rs p

rofe

ssio

nalis

m.

Rat

iona

l Num

bers

Use

s of

Num

bers

: (w

ithou

t cal

cula

tion)

Cod

ing-

-[m

fg d

ata

plat

e]F

unda

men

tal O

pera

tions

(C

alcu

latio

n)A

dditi

on a

lgor

ithm

Sub

trac

tion

algo

rithm

Bas

ic A

rithm

etic

Ski

lls a

nd C

once

pts

Rat

io a

nd p

ropo

rtio

n{r

efrig

eran

t]P

rope

rty

of c

ompa

rison

[mea

surin

g]B

asic

Mea

sure

men

t Ski

lls a

nd C

once

pts

(MG

and

WM

]In

stru

men

tsG

iven

an

Inst

rum

ent o

f Mea

sure

, det

erm

ine

prec

isio

n an

d/or

acc

urac

y w

ith r

espe

ct to

rela

tive

erro

r, s

igni

fican

t dig

its, a

nd to

lera

nce.

Bas

ic L

ogic

Ded

uctiv

e/ In

duct

ive

--{D

D]

CO

MM

UN

ICA

TIO

NS

PE

RF

OR

MA

NC

E M

OD

ES

EX

AM

PLE

SS

KIL

LS /C

ON

CE

PT

S

Rea

ding

Vie

win

g

Writ

ing

MG

WM

MG

WM

Ser

vice

ord

er

Det

ail i

nfer

ence

Det

ail i

nfer

ence

Info

rmat

iona

l rep

ort

Ter

min

olog

yC

larit

y of

exp

ress

ion

_...

31

II-I

0 L

OC

AT

E L

EA

K I

N R

EFR

IGE

RA

TIO

N S

YST

EM

USI

NG

(TA

SK

ST

AT

EM

EN

T)

EL

EC

TR

ON

IC L

EA

K D

ET

EC

TO

Rf3

i

TO

OLS

, EQ

UIP

ME

NT

, MA

TE

RIA

LS,

OB

JEC

TS

AC

TE

D U

PO

NP

ER

FO

RM

AN

CE

KN

OW

LED

GE

SA

FE

TY

- H

AZ

AR

D

ST

KM

GE

LDS

S-I

5 or

SS

-I6

acco

rdin

g to

man

urnt

urer

's s

peci

ficat

ion

..,

_-

Fill

sys

tem

with

type

of r

efrig

eran

t -.fe

d in

sys

tem

Pro

be s

uspe

cted

are

as w

ith s

enso

r of

leak

det

ecto

r

......

...

Saf

ety

Alw

ays

wea

r go

ggle

s an

d us

e ca

re w

hen

hand

ling

refr

iger

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Car

e an

d us

e of

han

d to

ols

Haz

ard

Inju

ry to

eye

s or

ski

n bu

rnIn

jury

to o

nese

lf or

oth

ers

i

DE

CIS

ION

SC

UE

SE

RR

OR

S

Det

erm

ine

prob

able

are

a of

leak

Loca

te le

ak w

hen

sign

al is

det

ecte

d fr

om d

etec

tor

..

Impr

oper

cal

ibra

tion

of s

ensi

tivity

con

trol

or

failu

re to

use

sear

ch a

nd p

inpo

int c

orre

ctly

, res

ults

in m

i:'ak

en le

ak.

II-1

0 L

OC

AT

E L

EA

K I

N R

EFR

IGE

PAII

ON

SY

STE

M U

SIN

G(T

AS

K S

TA

TE

ME

NT

)E

LE

CT

RO

NIC

LE

AK

DE

TE

CT

OR

SC

IEN

CE

MA

TH

- N

UM

BE

R S

YS

TE

MS

Sim

ple

mac

hine

s us

ed to

gai

n m

echa

nica

l adv

anta

ge[S

TK

]E

ffect

of h

eatin

g an

d co

olin

g on

exp

ansi

on o

f mat

eria

lsE

ffect

of h

eatin

g an

d co

olin

g on

sta

te o

f mat

ter

[ref

riger

ant]

Flu

ids

unde

r pr

essu

re[r

efrig

eran

t und

er p

ress

ure]

Tra

nsfe

r of

hea

t fro

m o

ne b

ody

to a

noth

er[h

eat t

rans

fer

evap

orat

or to

con

dens

er]

Beh

avio

ral S

cien

ce:

Tec

hnic

ian

shou

ld ta

lk o

nly

abou

t the

rep

air

job

and

in a

kno

wle

dgea

ble

way

, and

prom

ote

his

empl

oyer

whe

neve

r po

ssib

le.

He

shou

ld c

onsu

lt ap

prop

riate

ly w

hen

diffi

culty

aris

es.

He

shou

ld a

nsw

er q

uest

ions

whi

ch r

elat

es to

the

repa

ir jo

b at

han

d w

ith h

ones

ty a

nd in

tegr

ity.

He

shou

ld m

aint

ain

a pr

oper

bal

ance

bet

wee

n pr

essu

re to

com

plet

e jo

b an

d pr

ide

in w

ork.

Em

phas

is s

houl

d be

pla

ced

upon

per

form

ing

the

task

ath

and

with

out u

nnec

essa

rily

disr

uptin

g su

rrou

ndin

g ac

tiviti

es a

nd h

e sh

ould

sho

w c

once

rn fo

r th

e pr

emis

es.

He

shou

ld b

e ca

utio

ned

to e

nter

onl

y in

to th

ose

cust

omer

rel

atio

ns w

hich

per

tain

toth

e jo

bat

han

d. P

erso

nal e

ntan

glem

ents

or

argu

men

ts w

ith c

usto

mer

s sh

ould

alw

ays

be a

void

ed.

Bill

ing

and

disc

ussi

on o

f cos

ts s

houl

d be

acc

urat

e, h

ones

t and

per

form

ed in

a s

trai

ght

forw

ard

man

ner.

He

shou

ld g

et a

long

with

his

fello

w e

mpl

oyee

and

dev

elop

a r

elat

ions

hip

that

will

not

hurt

eac

h ot

hers

pro

fess

iona

lism

.

Rat

iona

l Num

bers

Fun

dam

enta

l Ope

ratio

ns (

Cal

cula

tion)

Add

ition

alg

orith

mS

ubtr

actio

n al

gorit

hmB

asic

Arit

hmet

ic S

kills

and

Con

cept

sR

atio

and

pro

port

ion

{ref

riger

ant]

Pro

pert

y of

com

paris

on {

mea

surin

g]B

asic

Mea

sure

men

t Ski

lls a

nd C

once

pts-

-[M

G a

nd E

LD]

Inst

rum

ents

Giv

en a

n In

stru

men

t of M

easu

re, d

eter

min

e pr

ecis

ion

and/

or a

ccur

acy

with

res

pect

tore

lativ

e er

ror,

sig

nific

ant d

igits

, and

tole

ranc

e.B

asic

Log

icD

educ

tive/

Indu

ctiv

e{D

D]

CO

MM

UN

ICA

TIO

NS

PE

RF

OR

MA

NC

E M

OD

ES

EX

AM

PLE

SS

KIL

LS /C

ON

CE

PT

S

Rea

ding

Vie

win

g

List

enin

g

Writ

ing

..m.,.

,.

MG

MG

ELD

Ser

vice

ord

er

Det

ail i

nfer

ence

Det

ail i

nfer

ence

Noi

se d

iscr

imin

atio

nS

enso

r si

ren

Info

rmat

iona

l rep

ort

Ter

min

olog

yC

larit

y of

exp

ress

ion

....

33

II -

11 L

OC

AT

E L

EA

K I

N R

EFR

IGE

RA

TIO

N S

YST

EM

(TA

SK

ST

AT

EM

EN

T)

USI

NG

HA

LID

E T

OR

CH

TO

OLS

, EQ

UIP

ME

NT

, MA

TE

RIA

LS,

OB

JEC

TS

AC

TE

D U

PO

N

' ST

KM

GH

LD

SS-I

5 or

SS-

16 a

ccor

ding

1 m

fg's

spe

cifi

catio

ns

PE

RF

OR

MA

NC

E K

NO

WLE

DG

ES

AF

ET

Y -

HA

ZA

RD

IIIIII

MM

IMIO

N V

Fill

syst

em w

ith ty

pe o

f re

frig

eran

t use

d in

sys

tem

Safe

tyPr

obe

susp

ecte

d ar

eas

with

hal

ide

torc

h

DE

CIS

ION

SC

UE

S

Det

erm

ine

prob

able

are

a of

leak

Alw

ays

wea

r go

ggle

s an

d us

e ca

re w

hen

hand

ling

refr

iger

ants

Prop

er v

entil

atio

n is

a n

eces

sary

pre

caut

ion

whe

n ch

ecki

ngw

ith a

HL

D

Haz

ard

Inju

ry to

eye

s or

ski

n bu

rnIr

rita

ting

odor

to n

ose

and

thro

at

Det

ects

leak

whe

n fl

ame

chan

ges

to a

bri

ght b

lue

colo

r

ER

RO

RS

If im

prop

er f

lam

e co

lor

is m

ista

ken

for

leak

; lea

k w

ould

not b

e de

tect

ed

11-1

1 L

OC

AT

E L

EA

K I

N R

EFR

IGE

RA

TIO

N S

YST

EM

(TA

SK S

TA

TE

ME

NT

) U

SIN

G H

AL

IDE

TO

RC

H

SC

IEN

CE

MA

TH

- N

UM

BE

R S

YS

TE

MS

Sim

ple

mac

hine

s us

ed to

gai

n m

echa

nica

l adv

anta

ge[S

TK

]E

ffect

of h

eatin

g an

d co

olin

g on

exp

ansi

on o

f mat

eria

lsE

ffect

of h

eatin

g an

d co

olin

g on

sta

te o

f mat

ter

[ref

riger

ant]

Flu

ids

unde

r pr

essu

re[r

efrig

eran

t und

er p

ress

ure]

Tra

nsfe

r of

hea

t fro

m o

ne b

ody

to a

noth

er[h

eat t

rans

fer

evap

orat

or to

con

dens

er)

Beh

avio

ral S

cien

ce:

Tec

hnic

ian

shou

ld ta

lk o

nly

abou

t the

rep

air

job

and

in a

kno

wle

dgea

ble

way

, and

prom

ote

his

empl

oyer

whe

neve

r po

ssib

le.

He

shou

ld c

onsu

lt ap

prop

riate

ly w

hen

diffi

culty

aris

es.

He

shou

ld a

nsw

er q

uest

ions

whi

ch r

elat

es to

the

repa

ir jo

b at

han

d w

ith h

ones

ty a

nd in

tegr

ity.

He

shou

ld m

aint

ain

a pr

oper

bal

ance

bet

wee

n pr

essu

re to

com

plet

e jo

b an

d pr

ide

in w

ork.

Em

phas

is s

houl

d be

pla

ced

upon

per

form

ing

the

task

at h

and

with

out u

nnec

essa

rily

disr

uptin

g su

rrou

ndin

g ac

tiviti

es a

nd h

e sh

ould

sho

w c

once

rn fo

r th

e pr

emis

es.

He

shou

ld b

e ca

utio

ned

to e

nter

onl

y in

to th

ose

cust

omer

rel

atio

ns w

hich

per

tain

to th

e jo

bat

han

d. P

erso

nal e

ntan

glem

ents

or

argu

men

ts w

ith c

usto

mer

s sh

ould

alw

ays

be a

void

ed.

Bill

ing

and

disc

ussi

on o

f cos

ts s

houl

d be

acc

urat

e, h

ones

t and

per

form

ed in

a s

trai

ght

forw

ard

man

ner.

He

shou

ld g

et a

long

with

his

fello

w e

mpl

oyee

and

dev

elop

a r

elat

ions

hip

that

will

not

hurt

cac

h ot

hers

pro

fess

iona

lism

.

Rat

iona

l Num

bers

Fun

dam

enta

l Ope

ratio

ns (

Cal

cula

tion)

Add

ition

alg

orith

mS

ubtr

actio

n al

gorit

hmB

asic

Arit

hmet

ic S

kills

and

Con

cept

sR

atio

and

pro

port

ion

{ref

riger

ant]

Pro

pert

y of

com

paris

onfm

easu

nng]

Bas

ic M

easu

rem

ent S

kills

and

Con

oent

s--(

MG

and

HLD

)In

stru

men

tsG

iven

an

Inst

rum

ent o

f Mea

stm

-ter

min

e pr

ecis

ion

and/

or a

ccur

acy

with

res

pect

tore

lativ

e er

ror,

sig

nific

ant d

igit

and

tole

ranc

e.B

asic

Log

icD

educ

t ive

/ ind

uct i

ve--

-PD

]

CO

MM

UN

ICA

TIO

NS

PE

RF

OR

MA

NC

E M

OD

ES

EX

AM

PLE

SS

KIL

LS/C

ON

CE

PT

S

Rea

ding

Vie

win

g

Writ

ing

MG

HLD

Ser

vice

ord

er

Det

ail i

nfer

ence

Col

or d

iscr

imin

atio

n(f

lam

e ch

ange

s co

lor)

Info

rmat

iona

l rep

ort

Ter

min

olog

yC

larit

y of

exp

ress

ion

35

II-I

2 L

OC

AT

E L

EA

K I

N R

EFR

IGE

RA

TIO

N S

YST

EM

USI

NG

(TA

SK

ST

AT

EM

EN

T)

BU

BB

LE

ME

TH

OD

45

TO

OLS

, EQ

UIP

ME

NT

, MA

TE

RIA

LS,

OB

JEC

TS

AC

TE

D U

PO

NP

ER

FO

RM

AN

CE

KN

OW

LED

GE

SA

FE

TY

HA

ZA

RD

STK

MG

SS-1

7

Fill

syst

em w

ith N

itrog

enSw

ab jo

ints

and

oth

er p

ossi

ble

area

s w

here

leak

s oc

cur

Safe

ty

Alw

ays

wea

r go

ggle

s an

d us

e ca

re w

hen

hand

ling

refr

iger

ants

Car

e an

d us

e of

han

d to

ols

Haz

ard

Inju

ry to

eye

s or

ski

n bu

rnIn

jury

to o

nese

lf o

r ot

hers

DE

CIS

ION

SC

UE

SE

RR

OR

S

Det

erm

ine

prob

able

are

a of

leak

'XM

AS

leak

whe

n bu

bble

occ

urs

Failu

re to

isol

ate

poss

.,--n

urce

of

leak

, res

ults

in m

ore

time

and

expe

nse

req.

4 to

loca

te s

ourc

e

...

11-1

2 L

OC

AT

E L

EA

K I

N R

EFR

IGE

RA

TIO

NS

YS

TE

M U

SIN

G(T

AS

K S

TA

TE

ME

NT

)B

UB

BL

E M

ET

HO

D

SC

IEN

CE

MA

TH

- N

UM

BE

R S

YS

TE

MS

Sim

ple

mac

hine

s us

ed to

gai

n m

echa

nica

l adv

anta

ge[S

TK

]E

ffect

of h

eatin

g an

d co

olin

g on

exp

ansi

on o

f mat

eria

lsE

ffect

of h

eatin

g an

d co

olin

g on

sta

te o

f mat

ter

[ref

riger

ant]

Flu

ids

unde

r pr

essu

re[r

efrig

eran

t und

er p

ress

ure]

Tra

nsfe

r of

hea

t fro

m o

ne b

ody

to a

noth

er[h

eat t

rans

fer

esap

orat

or to

con

dens

er]

Beh

avio

ral S

cien

ce:

Tec

hnic

ian

shou

ld ta

lk o

nly

abou

t the

rep

air

job

and

in a

kno

wle

dgea

ble

way

, and

prom

ote

his

empl

oyer

whe

neve

r po

ssib

le.

He

shou

ld c

onsu

lt ap

prop

riate

ly w

hen

diffi

culty

aris

es.

He

shou

ld a

nsw

er q

uest

ions

whi

ch r

elat

es to

the

repa

ir jo

b at

han

d w

ith h

ones

ty a

nd in

tegr

ity.

He

shou

ld m

aint

ain

a pr

oper

bal

ance

bet

wee

n pr

essu

re to

com

plet

e jo

b an

d pr

ide

in v

ork

.E

mph

asis

sho

uld

be p

lace

d up

on p

erfo

rmin

g th

e ta

sk a

t han

d w

ithou

t unn

eces

saril

ydi

srup

ting

surr

ound

ing

activ

ities

and

he

shou

ld s

how

con

cern

for

the

prem

ises

.H

e sh

ould

be

caut

ione

d to

ent

er o

nly

into

thos

e cu

stom

er r

elat

ions

whi

ch p

erta

in to

the

job

at h

and.

Per

sona

l ent

angl

emen

ts o

r ar

gum

ents

with

cus

tom

ers

shou

ld a

lway

s be

avo

ided

.B

illin

g an

d di

scus

sion

of c

osts

sho

uld

be a

ccur

ate,

hon

est a

nd p

erfo

rmed

in a

str

aigh

tfo

rwar

d m

anne

r.H

e sh

ould

get

alo

ng w

ith h

is fe

llow

em

ploy

ee a

nd d

evel

op a

rel

atio

nshi

p th

at w

ill n

othu

rt e

ach

othe

rs p

rofe

ssio

nalis

m.

Rat

iona

l Num

bers

Fun

dam

enta

l Ope

ratio

ns (

Cal

cula

tion)

Add

ition

alg

orith

mS

ubtr

actio

n al

gont

hmB

asic

Arit

hmet

ic S

kills

and

Con

cept

sR

atio

and

pro

port

ion

[ref

riger

ant]

Pro

pert

y of

com

paris

on-

[mea

surin

g]B

asic

Mea

sure

men

t Ski

lls a

nd C

once

pts

[MG

]In

stru

men

tsG

iven

an

Inst

rum

ent o

f Mea

sure

. det

erm

ine

prec

isio

n an

d/or

acc

urac

y w

ith r

espe

ct to

rela

tive

erro

r. s

igni

fican

t dig

its, a

nd to

lera

nce.

Bas

ic L

ogic

Ded

uctiv

e/ In

duct

ive

[DD

]

CO

MM

UN

ICA

TIO

NS

PE

RF

OR

MA

NC

E M

OD

ES

EX

AM

PLE

SS

KIL

LS/C

ON

CE

PT

S

Rea

ding

Vie

win

g

Writ

ing

MG

Bub

ble

solu

tion

swab

bed

on le

ak d

eter

min

esar

ea o

f lea

k

Ser

vice

ord

er

Det

ail i

nfer

ence

Vis

ual a

naly

sis

Info

rmat

iona

l rep

ort

Ter

min

olog

yC

larit

y of

exp

ress

ion

37

11-1

3 C

HE

CK

UN

IT O

PER

AT

ION

-OIL

LE

VE

L-S

IGH

T G

LA

SS-

(TA

SK

ST

AT

EM

EN

T)

MO

IST

UR

E I

ND

ICA

TO

R

TO

OLS

, EQ

UIP

ME

NT

, MA

TE

RIA

LS,

OB

JEC

TS

AC

TE

D U

PO

NP

ER

FO

RM

AN

CE

KN

OW

LED

GE

SA

FE

TY

- H

AZ

AR

D

STK

AP

insp

ect

Che

ck p

ower

sup

ply

Safe

ty

Use

car

e in

che

ckin

g po

wer

sup

ply

Car

e in

use

of

hand

tool

s

Haz

ard

Seve

re s

hock

may

occ

urIn

jury

to o

nese

lf o

r ot

hers

DE

CIS

ION

SC

UE

SE

RR

OR

S

Det

erm

ine

prop

er o

il le

vel,

dear

sig

ht g

lass

, and

col

oron

moi

stur

e in

dica

tor

pad

in d

ry z

one

;

Loc

ate,

oil

leve

l, si

ght g

lass

in s

epar

ator

or

com

pres

sor

base

. Sig

ht g

lass

and

moi

stur

e in

dica

tor

in h

ind

line.

Failu

re to

che

ck o

ut p

rope

rly

coul

d re

sult

in a

nee

ded

repa

ir to

be

over

look

ed

11-1

3 C

HE

CK

UN

IT O

PER

AT

ION

-OIL

LE

VE

L-S

IGH

T G

LA

SS-

(TA

SK S

TA

TE

ME

NT

) M

OIS

TU

RE

IN

DIC

AT

OR

SC

IEN

CE

MA

TH

NU

MB

ER

SY

ST

EM

S9

Sim

ple

mac

hine

s us

ed to

gai

n m

echa

nica

l adv

anta

ge[S

TK

]E

ffect

of h

eatin

g an

d co

olin

g on

exp

ansi

on o

f mat

eria

lsE

ffect

of h

eatin

g an

d co

olin

g on

sta

te o

f mat

ter

[ref

riger

ant]

Flu

ids

unde

r pr

essu

re[r

efrig

eran

t und

er p

ress

ure]

Tra

nsfe

r of

hea

t fro

m o

ne b

ody

to a

noth

er[h

eat t

rans

fer

evap

orat

or to

con

dens

er]

Beh

avio

ral S

cien

ce:

T;c

hnic

ian

shou

ld ta

lk o

nly

abou

t the

rep

air

job

and

in a

kno

wle

dgea

ble

way

, and

prom

ote

his

empl

oyer

whe

neve

r po

ssib

le.

He

shou

ld c

onsu

lt ap

prop

riate

ly w

hen

diffi

culty

aris

es.

:It s

houl

d an

swer

que

stio

ns w

hich

rel

ates

to th

e re

pair

job

at h

and

with

hon

esty

and

inte

grity

.he

sho

uld

mai

ntai

n a

prop

er b

alan

ce b

etw

een

pres

sure

to c

ompl

ete

job

and

prid

e in

wor

k.E

mph

asis

sho

uld

be p

lace

d up

on p

erfo

rmin

g th

e ta

sk a

t han

d w

ithou

t unn

eces

saril

ydi

srup

ting

surr

ound

ing

activ

ities

and

he

shou

ld s

how

con

cern

for

the

prem

ises

.H

e sh

ould

be

caut

ione

d to

ent

er o

nly

into

thos

e cu

stom

er r

elat

ions

whi

ch p

erta

in to

the

job

at h

and.

Per

sona

l ent

angl

emen

ts o

r ar

gum

ents

with

cus

tom

ers

shou

ld a

lway

s be

avo

ided

.B

illin

g an

d di

scus

sion

of c

osts

sho

uld

be a

ccur

ate,

hon

est a

nd p

erfo

rmed

in a

str

aigh

tfo

rwar

d m

anne

r.H

e sh

ould

get

alo

ng w

ith h

is fe

llow

em

ploy

ee a

nd d

evel

op a

rel

atio

nshi

p th

at w

ill n

othu

rt e

ach

othe

rs p

rofe

ssio

nalis

m.

.,

Use

s of

Num

bers

: (w

ithou

t cal

cula

tion)

Cod

ing[

mfg

dat

a pl

ate]

Fun

dam

enta

l Ope

ratio

ns (

Cal

cula

tion)

Add

ition

alg

orith

mS

ubtr

actio

n al

gorit

hmB

asic

Arit

hmet

ic S

kills

and

Con

cept

sR

atio

and

pro

port

ion

Bas

ic M

easu

rem

ent S

kills

and

Con

cept

s --

[AP

]In

stru

men

tsG

iven

an

Inst

rum

ent o

f Mea

sure

, det

erm

ine

prec

isio

n an

d/or

acc

urac

y w

ith r

espe

ct to

rela

tive

erro

r, s

igni

fican

t dig

its. a

nd to

lera

nce.

Bas

ic L

ogic

Ded

uctiv

e/ In

duct

ive

[DD

]

CO

MM

UN

ICA

TIO

NS

PE

RF

OR

MA

NC

E M

OD

ES

EX

AM

PLE

SS

KIL

LS/C

ON

CE

PT

S

Rea

ding

Vie

win

g

Writ

ing

AP

Oil

leve

lS

ight

gla

ssM

oist

ure

indi

cato

r

Ser

vice

ord

er

Det

ail i

nfer

ence

Vis

ual a

naly

sis

Info

rmat

iona

l rep

ort

Ter

min

olog

yC

larit

y of

exp

ress

ion

39

11-1

4 C

HE

CK

AN

D A

DJU

ST A

N A

UT

OM

AT

IC E

XPA

NSI

ON

(TA

SK

ST

AT

EM

EN

T)

VA

LV

E

TO

OLS

, EQ

UIP

ME

NT

, MA

TE

RIA

LS,

OB

JEC

TS

AC

TE

D U

PO

N-.

....

PE

RF

OR

MA

NC

E K

NO

WLE

DG

ES

AF

ET

Y -

HA

ZA

RD

STK

MG

Insp

ect e

xpan

sion

val

ve f

or ic

e bu

ildup

C le

ek a

djus

tmen

t in

rela

tion

to lo

w s

ide

pres

sure

'Saf

ety

Alw

ays

wea

r go

ggi,s

and

use

car

e w

hen

hand

ling

refr

iger

ants

Car

e an

d us

e of

han

d to

ols

Haz

ard

Inju

ry to

eye

s or

ski

n bu

rnIn

jury

to o

nese

lf o

r ot

hers

DE

CIS

ION

SC

UE

SE

RR

OR

S

Adj

ust v

alve

ste

m c

lock

wis

e to

incr

ease

pre

ssur

e, c

ount

erN

orm

al lo

w s

ide

pres

sure

s w

ill b

e re

cord

edcl

ockw

ise

to d

ecre

ase

pres

sure

to r

ecor

d de

sire

d lo

w s

ide

pres

sure

Failu

refo

llow

the

prop

er a

djus

tmen

t tec

hniq

ue w

ould

resu

k in

fau

lty p

erfo

rman

ce.

11-1

4 C

HE

CK

AN

D A

DJU

ST

AN

AU

TO

MA

TIC

EX

PA

NS

ION

(TA

SK

ST

AT

EM

EN

T)

VA

LVE S

CIE

NC

EM

AT

H -

NU

MB

ER

SY

ST

EM

S

Sim

ple

mac

hine

s us

ed to

gai

n m

echa

nica

l adv

anta

ge[S

TK

Eff

ect

ofhe

atin

g an

d co

olin

g on

exp

ansi

on o

f m

ater

ials

Eff

ect o

f he

atin

g an

d co

olin

g on

sta

te o

f m

atte

r[

efri

gera

nt]

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ds u

nder

pre

ssur

e[r

efri

gera

nt u

nder

pre

ssur

e]T

rans

fer

of h

eat f

rom

one

bod

y to

ano

ther

[hea

t tra

nsfe

r ev

apor

ator

to c

onde

nser

]

Beh

avio

ral S

cien

ce:

Tec

hnic

ian

shou

ld ta

lk o

nly

abou

t the

rep

air

job

and

in a

kno

wle

dgea

ble

way

, and

prom

ote

his

empl

oyer

whe

neve

r po

ssib

le.

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shou

ld c

onsu

lt ap

prop

riat

ely

whe

n di

ffic

ulty

ari

ses.

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shou

ld a

nsw

er q

uest

ions

whi

ch r

elat

es to

the

repa

ir jo

b at

han

d w

ith h

ones

ty a

nd in

tegr

ity.

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shou

ld m

aint

ain

a pr

oper

bal

ance

bet

wee

n pr

essu

re to

com

plet

e jo

b an

d pr

ide

in w

ork.

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phas

is s

houl

d be

pla

ced

upon

per

form

ing

the

task

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and

with

out u

nnec

essa

rily

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uptin

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rrou

ndin

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tiviti

es a

nd h

e sh

ould

sho

w c

once

rn f

or th

e pr

emis

es.

He

shou

ld b

e ca

utio

ned

to e

nter

onl

y in

to th

ose

cust

omer

rel

atio

ns w

hich

per

tain

to th

e jo

bat

han

d. P

erso

nal e

ntan

glem

ents

or

argu

men

ts w

ith c

usto

mer

s sh

ould

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ays

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void

ed.

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ing

and

disc

ussi

on o

f co

sts

shou

ld b

e ac

cura

te, h

ones

t and

per

form

ed in

a s

trai

ght

forw

a-4

man

ner.

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shou

ld g

et a

long

with

his

fel

low

em

ploy

ee a

nd d

evel

op a

rel

atio

nshi

p th

at w

ill n

othu

rt e

ach

othe

rs p

rofm

iona

lism

.

Rat

iona

l Num

bers

:

Fund

amen

tal O

pera

tions

(C

alcu

latio

n)A

dditi

on a

lgor

ithm

Subt

ract

ion

algo

rith

mB

asic

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thm

etic

Ski

lls a

nd C

once

pts

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io a

nd p

ropo

rtio

n -

fref

rige

rant

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oper

ty o

f co

mpa

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n[m

easu

ring

]B

asic

Mea

sure

men

t Ski

lls a

nd C

once

pts[

MG

]In

stru

men

ts.

Giv

en a

n In

stru

men

t of

Mea

sure

, det

erm

ine

prec

isio

n an

d/or

acc

urac

y w

ith r

espe

ct to

rela

tive

erro

r, s

igni

fica

nt d

igits

, and

tole

ranc

e.B

asic

Log

icD

educ

tive/

lndu

ctiv

e[D

D]

.

CO

MM

UN

ICA

TIO

NS

i

PE

RF

OR

MA

NC

E M

OD

ES

EX

AM

PLE

SS

KIL

LS/C

ON

CE

PT

S

Rea

dihg

Vie

win

g

Wri

ting

MG

Aut

omat

ic e

xpan

sion

val

ve

Serv

ice

orde

r

Det

ail i

nfer

ence

Vis

ual a

naly

sis

Info

rmat

iona

l rep

ort

Ter

min

olog

yC

lari

ty o

f ex

pres

sion

r

41

II-1

5 C

HE

CK

, TE

ST A

ND

AD

JUST

TH

ER

MO

STA

TIC

(TA

SK

ST

AT

EM

EN

T)

EX

PA

NS

ION

VA

LVE

TO

OLS

, EQ

UIP

ME

NT

, MA

TE

RIA

LS,

OB

JEC

TS

AC

TE

D U

PO

NP

ER

FO

RM

AN

CE

KN

OW

LED

GE

SA

FE

TY

- H

AZ

AR

D

ST

KM

G(E

lem

ent t

ube

chec

k/us

ed in

cdn

junc

tion

with

R-1

2-I-

-22

)

Che

ck p

ower

ele

men

t usi

ng e

lem

ent t

ube

chec

k an

dre

cord

pre

ssur

esA

djus

t to

10°

supe

rhea

tR

epla

ce if

nec

essa

ryC

heck

pre

ssur

es fo

r no

rmal

ope

ratio

n

'Saf

ety

Alw

ays

wea

r go

ggle

s an

d us

e ca

re w

hen

hand

ling

refr

iger

ants

Car

e an

d us

e of

han

d to

ols

Haz

ard

Inju

ry to

eye

s or

ski

n bu

rnIn

jury

to o

nese

lf or

oth

ers

DE

CIS

ION

SC

UE

SE

RR

OR

S

Det

erm

ine

if T

EV

is d

efec

tive

or o

ut o

f adj

ustm

ent

Nor

mal

low

sid

e te

mpe

ratu

res

and

pres

sure

will

be

reco

rded

.,

Fai

lure

to d

iagn

ose

prob

lem

acc

urat

ely,

wou

ld r

esul

tin

rep

laci

ng p

art u

nnec

essa

rily

11-1

5 C

HE

CK

, TE

ST A

ND

AD

JUST

TH

ER

MO

STA

TIC

(TA

SKS

TA

TE

ME

NT

)E

XPA

NSI

ON

VA

LV

E

SC

IEN

CE

MA

TH

- N

UM

BE

R S

YS

TE

MS

Sim

ple

mac

hine

s us

ed to

gai

n m

echa

nica

l adv

anta

ge[S

TK

)E

ffect

of h

eatin

g an

d co

olin

g on

exp

ansi

on o

f mat

eria

lsE

ffect

of h

eatin

g an

d co

olin

g on

sta

te o

f mat

ter

[ref

riger

ant)

Flu

ids

unde

r pr

essu

re(r

efrig

eran

t und

er p

ress

ure)

Tra

nsfe

r of

hea

t fro

m o

ne b

ody

to a

noth

er[h

eat t

rans

f

Beh

avio

ral S

cien

ce:

Tec

hnic

ian

shou

ld ta

lk o

nly

abou

t the

rep

air

job

and

in a

kno

wle

dgea

ble

way

, and

prom

ote

his

empl

oyer

whe

neve

r po

ssib

le.

He

shou

ld c

onsu

lt ap

prop

riate

ly w

hen

diffi

culty

aris

es.

He

shou

ld a

nsw

er q

uest

ions

whi

ch r

elat

es to

the

repa

ir jo

b at

han

d w

ith h

ones

ty a

nd in

tegr

ity.

He

shou

ld m

aint

ain

a pr

oper

bal

ance

bet

wee

n pr

essu

re to

com

plet

e jo

b an

d pr

ide

in w

ork.

Em

phas

is s

houl

d be

pla

ced

upon

per

form

ing

the

task

at h

and

with

out u

nnec

essa

rily

disr

uptin

g su

rrou

ndin

g ac

tiviti

es a

nd h

e sh

ould

sno

w c

once

rn fo

r th

e pr

emis

es.

He

shou

ld b

e ca

utio

ned

to e

nter

onl

y in

to th

ose

cust

omer

rel

atio

ns w

hich

per

tain

to th

e jo

bat

han

d. P

erso

nal e

ntan

glem

ents

or

argu

men

ts w

ith c

usto

mer

s sh

ould

alw

ays

be a

void

ed.

Bill

ing

and

disc

ussi

on o

f cos

ts s

houl

d be

acc

urat

e, h

ones

t and

per

form

ed in

a s

trai

ght .

forw

ard

man

ner.

He

shou

ld g

et a

long

with

his

fello

w e

mpl

oyee

and

dev

elop

a r

elat

ions

hip

that

will

not

hurt

eac

h ot

hers

pro

fess

iona

lism

.

Rat

iona

l Num

ber.

.

Fun

dam

enta

l Ope

ratio

ns (

Cal

cula

tion)

Add

ition

alg

orith

mS

ubtr

actio

n al

gorit

hmB

asic

Arit

hmet

ic S

kill,

and

Con

cept

,R

atio

and

pro

port

ion

[ref

riger

ant)

Pro

pert

y of

com

paits

on[m

easu

ring)

Bas

ic M

easu

rem

ent S

kill.

and

Con

cept

s [M

G]

Inst

rum

ents

Giv

en a

n In

stru

men

t of M

easu

re. d

eter

min

e pr

ecis

ion

and/

or a

ccur

acy

with

res

pect

tore

lativ

e er

ror,

sig

nific

ant d

igits

, and

tole

ranc

e.B

asic

logi

cD

educ

ti,e

Indu

ctne

[DD

)

CO

MM

UN

ICA

TIO

NS

PE

RF

OR

MA

NC

E M

OD

ES

EX

AM

PLE

SS

KIL

LS/C

ON

CE

PT

S

Rea

ding

Vie

win

g

Writ

ing

MG

TE

V

Ser

vice

ord

er

Det

ail i

nfer

ence

Vis

ual a

naly

sis

Info

rmat

iona

l rep

ort

Ter

min

olog

yC

larit

y of

exp

ress

ion

43

52

(TA

SK

ST

AT

EM

EN

T)

II-16

CH

EC

K A

ND

AD

JUS

TP

RE

SS

UR

E M

OT

OR

CO

NT

RO

L

TO

OLS

, EQ

UIP

ME

NT

, MA

TE

RIA

LS,

OB

JEC

TS

AL

iED

UP

ON

PE

RF

OR

MA

NC

E K

NO

WLE

DG

ES

AF

ET

Y -

HA

ZA

RD

ST

KM

GC

heck

gau

ge r

eadi

ngs

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ck d

iffer

entia

l and

ran

ge s

ettin

gsC

heck

cut

-in a

nd c

ut-o

ut s

ettin

gsM

ake

nece

ssar

y ad

just

men

ts

Saf

ety

Alw

ays

wea

r go

ggle

s an

d us

e ca

re w

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iger

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e an

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e of

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ard

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ry to

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s or

ski

n bu

rnIn

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lf o

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hers

DE

CIS

ION

S

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ine

cont

rol a

djus

tmen

ts to

mfg

spe

cific

atio

ns

CU

ES

Cor

rect

con

trol

set

tings

will

pro

vide

for

norm

al r

un ti

me

and

dow

n tim

e

ER

RO

RS

Fai

lure

to m

eet a

ll ad

just

men

t req

uire

men

ts w

ould

res

ult

in s

hort

cyc

le o

r an

ext

ende

d ru

n cy

cle

1111

.-

(TA

SK

ST

AT

EM

EN

T)

11-1

6 C

I1E

CK

AN

D A

DJU

ST

PR

ES

SU

RE

MO

TO

R C

ON

TR

OL

SC

IEN

CE

MA

TH

- N

UM

BE

R S

YS

TE

MS

Sim

ple

mac

hine

s us

ed to

gai

n m

echa

nica

l adv

anta

ge[S

TK

]F

luid

s un

der

pres

sure

[ref

riger

ant u

nder

pre

ssur

e in

bel

low

siE

ffect

of h

eatin

g an

d co

olin

g on

exp

ansi

on o

f mat

eria

ls[e

ffect

of r

efng

eran

t on

bello

ws]

Beh

avio

ral S

cien

ce:

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hnic

ian

shou

ld ta

lk o

nly

abou

t the

rep

air

job

and

in a

kno

wle

dgea

ble

way

, and

prom

ote

his

empl

oyer

whe

neve

r po

ssib

le.

He

shou

ld c

onsu

l, ap

prop

riate

ly w

hen

diffi

culty

aris

es.

He

shou

ld a

nsw

er q

uest

ions

whi

ch r

elat

es to

the

repa

ir jo

b at

han

d w

ith h

ones

ty a

nd in

tegr

ity.

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shou

ld m

aint

ain

a pr

oper

bal

ance

bet

wee

n pr

essu

re to

com

plet

e jo

b an

d pr

ide

in w

ork.

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phas

is s

houl

d be

pla

ced

upon

per

form

ing

the

task

at h

and

with

out u

nnec

essa

rily

disr

uptin

g su

rrou

ndin

g ac

tiviti

es a

nd h

e sh

ould

sho

w c

once

rn fo

r th

e pr

emis

es.

He

shou

ld b

e ca

utio

ned

to e

nter

onl

y in

to th

ose

cust

omer

rel

atio

ns w

hich

per

tain

to th

e jo

bat

han

d. P

erso

nal e

ntan

glem

ents

or

argu

men

ts w

ith c

usto

mer

s sh

ould

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wee

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plet

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b an

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ide

in w

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onl

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shou

ld ta

lk o

nly

abou

t the

rep

air

job

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kno

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prom

ote

his

empl

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whe

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ssib

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ropr

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ly w

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ner.

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long

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his

fello

w e

mpl

oyee

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hip

that

will

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lism

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Rat

iona

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bers

Use

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cula

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asic

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Saf

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bre

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bef

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-el

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bur

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DE

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Det

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if ho

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CU

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avio

ral S

cien

ce:

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hnic

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shou

ld ta

lk o

nly

abou

t the

rep

air

job

and

in a

kno

wle

dgea

ble

way

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prom

ote

his

empl

oyer

whe

neve

r po

ssib

le.

He

shou

ld c

onsu

lt ap

prop

riate

ly w

hen

diffi

culty

aris

es.

He

shou

ld a

nsw

er q

uest

ions

whi

ch r

elat

es to

the

repa

ir jo

b at

han

d w

ith h

ones

ty a

nd in

tegr

ity.

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shou

ld m

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ain

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oper

bal

ance

bet

wee

n pr

essu

re to

com

plet

e jo

b 2n

d pr

ide

in w

ork.

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phas

is s

houl

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pla

ced

upon

per

form

ing

the

task

at h

and

with

out u

nnec

essa

rily

disr

uptin

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rrou

ndin

g ac

tiviti

es a

nd h

e sh

ould

sho

w c

once

rn fo

r th

e pr

emis

es.

He

shou

ld b

e ca

utio

ned

to e

nter

onl

y in

to th

ose

cust

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rel

atio

ns w

hich

per

tain

to th

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bat

han

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erso

nal e

ntan

glem

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men

ts w

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usto

mer

s sh

ould

alw

ays

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ed.

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ing

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ussi

on o

f cos

ts s

houl

d be

acc

urat

e, h

ones

t and

per

form

ed in

a s

trai

ght

forw

ard

man

ner.

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shou

ld g

et a

long

with

his

fello

w e

mpl

oyee

and

dev

elop

a r

elat

ions

hip

that

will

not

hurt

eac

h ot

hers

pro

fess

iona

lism

.

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iona

l Num

bers

Fun

dam

enta

l Ope

ratio

ns (

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cula

tion)

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ition

alg

orith

mS

ubtr

actio

n al

gorit

hmB

asic

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sure

men

t Ski

lls a

nd C

once

pts

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rum

ents

f VO

WG

iven

an

Inst

rum

ent o

f Mea

sure

, det

erm

ine

prec

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d/or

acc

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y w

ith r

espe

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tive

erro

r, s

igni

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its, a

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lera

nce

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---[

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MM

UN

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NS

PE

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OR

MA

NC

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KIL

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Vie

win

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tinui

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min

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ail/i

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ual a

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cR

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nitio

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Info

rmat

iona

l rep

ort

Ter

min

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yC

larit

y of

exp

ress

ion

tr.4

.1....

57

(TA

SK

ST

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23C

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CK

HU

MID

ITY

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ailii

ofer

ence

Vis

ual a

naly

st:.

Logi

cR

ecog

nitio

n of

sym

bols

Info

rmat

iona

l rep

ort

Ter

min

olog

yC

larit

y of

exp

ress

ion

(TA

SK

ST

AT

EM

EN

T)

11-2

7 C

HE

CK

HE

AT

PU

MP

RE

VE

RSI

NG

SY

STE

M

TO

OLS

, EQ

UIP

ME

NT

, MA

TE

RIA

LS,

OB

iEC

TS

AC

TE

D U

PO

NP

ER

FO

RM

AN

CE

KN

OW

LED

GE

-lf

SA

FE

TY

HA

ZA

RD

ST

KV

OM

MG

Che

ck th

erm

osta

t circ

uit t

o so

leno

id v

alve

sC

heck

ope

ratio

n of

rev

ersi

ng a

nd c

heck

val

ves

Che

ck s

yste

m p

ress

ures

Rem

ove

and

repl

ace

any

defe

ctiv

e co

mpo

nent

acc

ordi

ng to

mfg

.sp

ecifi

catio

ns

Saf

ety

Alw

ays

wea

r go

ggle

s an

d us

e ca

re w

hen

hand

ling

refn

gera

nts

Car

e an

d us

e of

han

d to

ols

Haz

ard

Inju

ry to

eye

s or

ski

n bu

rnIn

jury

to o

nese

lf or

oth

ers

DE

CIS

ION

SC

UE

SE

RR

OR

S

Det

erm

ine

if re

vers

ing

valv

es a

re m

anua

lor

ele

ctric

ally

ope

rate

dD

eter

min

e ty

pe o

f sys

tem

acc

ordi

ngto

mfg

's s

peci

ficat

ions

Uni

t run

sno

heat

Uni

t run

sno

cool

ing

Fai

lure

to p

rope

rly id

entif

y pr

oper

rev

ersi

ng s

yste

mw

ould

res

ult i

n im

prop

er d

iagn

osis

and

repa

ir

AS

K S

TA

TE

ME

NT

) 11

-27

CH

EC

K H

EA

T P

UM

P R

EV

ER

SIN

G S

YST

EM

SC

IEN

CE

MA

TH

NU

MB

ER

SY

ST

EM

S

Beh

avio

ral S

cien

ce:

Tec

hnic

ian

shou

ld ta

lk o

nly

abou

t the

rep

air

job

and

in a

kno

wle

dgea

ble

way

, and

prom

ote

his

empl

oyer

whe

neve

r po

ssib

le.

He

shou

ld c

onsu

lt ap

prop

riate

ly w

hen

diffi

culty

aris

es.

He

shou

ld a

nsw

er q

uest

ions

whi

ch r

elat

es to

the

repa

ir jo

b at

han

d w

ith h

ones

t) a

nd in

tegn

t)H

e sh

ould

mai

ntai

n a

prop

er b

alan

ce b

etw

een

pres

sure

to c

ompl

ete

job

and

prid

e in

wor

k.E

mph

asis

sho

uld

he p

lace

d up

on p

erfo

rmin

g th

e ta

sk a

t han

d w

ithou

t unn

eces

saril

ydi

srup

ting

surr

ound

ing

activ

ities

and

he

shou

ld s

how

con

cern

for

he p

rem

ises

He

shou

ld b

e ca

utio

ned

to e

nter

onl

y In

to th

ose

cust

omer

rel

atio

ns w

hich

per

tain

to th

e jo

bat

han

d. P

erso

nal e

ntan

glem

ents

or

argu

men

ts w

ith c

usto

mer

s sh

ould

alw

ays

be a

void

ed.

Bill

ing

and

disc

ussi

on o

f cos

ts s

houl

d be

acc

urat

e. h

ones

t and

per

form

ed in

a s

trai

ght

forw

ard

man

ner.

He

shou

ld g

et a

long

with

his

fello

w e

mpl

oyee

and

des

elop

a r

elat

ions

hip

that

will

not

hurt

eac

h ot

hers

pro

fess

iona

lism

---

Rat

iona

l Num

bers

Use

s of

Num

bers

: (w

ithou

t cal

cula

tion)

Cod

ing

{mfg

dat

a pl

ate(

Fun

dam

enta

l Ope

ratio

ns (

Cal

cula

tion)

Add

ition

idgo

nthm

Sub

trac

tion

algo

rithm

Bas

ic A

rithm

etic

Ski

lls a

nd C

once

pts

Rat

io a

nd p

ropo

rtio

n(re

frig

eran

t)P

rope

rty

of c

ompa

rison

{mea

surin

g]B

asic

Mea

sure

men

t Ski

lls a

nd C

once

pts

{MG

and

WM

IIn

stru

men

tsG

iven

an

Inst

rum

ent o

f Mea

sure

, det

erm

ine

prec

i.,;o

n an

d/or

acc

urac

y w

ith r

espe

ct to

rela

tive

erro

r, s

igni

fican

t dig

its, a

nd to

lera

nce.

Bas

ic L

ogic

Ded

uctiv

e/In

duct

ive(

DD

)

CO

MM

UN

ICA

TIO

NS

PE

RF

OR

MA

NC

E M

OD

ES

EX

AM

PL

SK

ILLS

/CO

NC

EP

TS

Rea

ding

Vie

win

g

Writ

ing

.....

MG

VO

MS

ervi

ce o

rder

.

Det

ail i

nfer

ence

Info

rmat

iona

l rep

ort

Ter

min

olog

yC

larit

y of

exp

ress

ion

t (0"

w'a

)0.-

ar.

67

11-2

8 C

HE

CK

SY

STE

M F

OR

BU

RN

OU

T A

ND

IN

STA

LL

CL

EA

NU

P(T

AS

K S

TA

TE

ME

NT

) K

IT

TO

OLS

, EQ

UIP

ME

NT

, MA

l'E

RIA

LS,

OB

JEC

TS

AC

TE

D U

PO

NP

ER

FO

RM

AN

CE

KN

OW

LED

GE

SA

FE

TY

- H

AZ

AR

D

ST

KS

yste

m c

lean

er(s

porla

n)A

cid

test

kit

Rem

ove

com

pres

sor

Inst

all r

epla

cem

ent c

ompr

esso

r, s

yste

m c

lean

er a

nd d

rier

Eva

cuat

eR

echa

rge

Tes

t oil

for

colo

r an

d ac

idity

Rem

ove

syst

em c

lean

er

Saf

ety

Alw

ays

wea

r go

ggle

s an

d us

e ca

re w

hen

hand

ling

refr

iger

ants

Car

e an

d us

e of

han

d to

ols

Haz

ard

Inju

ry to

eye

s or

ski

n bu

rn

Inju

ry to

one

self

or o

ther

s

DE

CIS

ION

SC

UE

SE

RR

OR

S

Det

erm

ine

if bu

rnou

t has

occ

urre

d by

follo

win

gth

e el

ectr

ical

test

s re

com

men

ded

byth

e eq

uipm

ent m

fg.

Det

erm

ine

size

of u

nit a

nd th

e pr

oper

cle

anin

gpr

oced

ure

to b

e us

ed.

Com

pres

sor

inop

erat

ive

No

refr

iger

atio

nF

ailu

re to

det

erm

ine

if a

burn

out h

as o

ccur

red,

and

a ne

w c

ompr

esso

r is

inst

alle

d w

ithou

tpr

oper

cle

anou

t will

res

ult i

n fu

ture

sys

tem

and

com

pres

sor

failu

re'

II-28

CH

EC

K S

YST

EM

FO

R B

UR

NO

UT

AN

D I

NST

AL

L C

LE

AN

UP

(TA

SK

ST

AT

EM

EN

T)

KIT

SC

IEN

CE

MA

TH

- N

UM

BE

R S

YS

TE

MS

Sim

ple

mac

hine

s us

ed to

gai

n m

echa

nica

l :.tI

vant

age

(ST

K]

Flu

ids

unde

r pr

essu

re(r

efrig

eran

t

Beh

avio

ral S

cien

ce

Tec

hnic

ian

shou

ld ta

lk o

nly

abou

t the

rep

air

job

and

in a

kno

wle

dgea

ble

way

, and

prom

ote

his

empl

oyer

whe

nese

r po

ssib

le.

He

shou

ld c

onsu

lt ap

prop

riate

ly w

hen

oiffi

culty

aris

esH

e sh

ould

ans

wer

que

stio

ns w

hich

rel

ates

to th

e re

pair

job

at h

and

with

hon

esty

and

inte

grity

.H

e sh

ould

mai

ntai

n a

prop

er b

alan

ce b

etw

een

pres

sure

to c

ompl

ete

job

and

prid

e in

wor

kE

mph

asis

sho

uld

be p

lace

d up

on p

erfo

rmin

g th

e ta

sk a

t han

d w

ithou

t unn

eces

saril

ydi

srup

ting

surr

ound

ing

activ

ities

and

he

shou

ld s

how

con

cern

for

the

prem

ises

He

shou

ld b

e ca

utio

ned

to e

nter

onl

y in

to th

ose

cust

omer

rel

atio

ns w

hich

per

tain

to th

e jo

bat

han

d. P

erso

nal e

ntan

glem

ents

or

argu

men

ts w

ith c

usto

mer

s sh

ould

alw

ays

be a

void

ed.

Bill

ing

and

disc

ussi

on o

f cos

ts s

houl

d be

acc

urat

e, h

ones

t and

per

form

ed in

a s

trai

ght

forw

ard

man

ner

He

shou

ld g

et a

long

with

his

fello

w e

mpl

oyee

and

des

elop

a r

elat

ions

hip

that

will

not

hurt

eac

h ot

hers

pro

fess

iona

lism

.

-R

atio

nal N

umbe

rs

Fun

dam

enta

l Ope

ratio

ns (

Cal

cula

tion)

Add

ition

alg

orith

mS

ubtr

actio

n al

gorit

hmB

asic

Arit

hmet

ic S

kills

and

Con

cept

sR

atio

and

pro

port

ion

(ref

riger

ant(

Pro

pert

y of

com

paris

ion(

mea

surin

g]B

asic

Mea

sure

men

t Ski

lls a

nd C

once

ptsI

MG

]In

stru

men

tsG

iven

an

Inst

rum

ent o

f Mea

sure

, det

erm

ine

prec

isio

n an

d /o

r ac

cura

cy w

ith r

espe

ct to

rela

tive

erro

r, s

igni

fican

t dig

its, a

nd to

lera

nce.

CO

MM

UN

ICA

TIO

NS

PE

RF

OR

MA

NC

E M

OD

ES

EX

AM

PLE

SS

KIL

LS /C

ON

CE

PT

S

Rea

ding

Vie

win

g

Writ

ing

Dat

a pl

ate

MG

MG

Ser

vice

ord

er

Det

ail i

nfer

ence

Det

ail i

nfer

ence

Info

rmat

iona

l rep

ort

Ter

min

olog

y/ge

nera

l voc

abul

ary

Cla

rity

of e

xpre

ssio

n

e'lr

,r*

1

69

(TA

SK

ST

AT

EM

EN

T)

II-2

9 SE

RV

ICE

EL

EC

TR

ON

IC A

IR C

LE

AN

ER

TO

OLS

, EQ

UIP

ME

NT

, MA

TE

RIA

LS,

OB

JEC

TS

AC

TE

D U

PO

NP

ER

FO

RM

AN

CE

KN

OW

LED

GE

SA

FE

TY

- H

AZ

AR

D

ST

KV

OM

..

Che

ck p

ower

sup

ply

and

disc

onne

ctR

emov

e fil

ters

and

cle

anR

epla

ce a

ny d

efec

tive

com

pone

nt a

ccor

ding

to m

fg's

spe

cific

atio

ns

Saf

ety:

Alw

ays

disc

onne

ct c

ircui

t and

lock

out

bre

aker

bef

ore

wor

king

on

elec

tric

al c

ompo

nent

sC

are

in u

se o

f han

d to

ols

Haz

ard:

Ele

ctric

al s

hock

, ele

ctric

al b

urn

Inju

ry to

one

self

or o

ther

s

DE

CIS

ION

SC

UE

SE

RR

OR

S

Det

erm

ine

wha

t typ

e el

ectr

onic

air

clea

ner

is in

stal

led

onC

usto

mer

dis

com

fort

syst

emA

ir ha

s hi

gh r

ate

of p

olle

n, d

ust

,If

self

clea

ning

, che

ck w

ater

sup

ply

Uni

t not

func

tioni

ng p

rope

rlysh

ort c

yclin

g

Fai

lure

to d

eter

min

e w

hat t

ype

is in

stal

led

wou

ld r

esul

t in

impr

oper

ser

vice

or

need

less

repl

acem

ent o

f com

pone

nts

(TA

SK

ST

AT

EM

EN

T)

II -2

9 S

ER

VIC

E E

LEC

TR

ON

IC A

IR C

LEA

NE

R

SC

IEN

CE

MA

TH

- N

UM

BE

R S

YS

TE

MS

Baa

s io

ral S

cien

ce

Tec

hnic

ian

shou

ld ta

lk o

nly

abou

t the

rep

air

job

and

in a

kno

wle

dgea

ble

way

. and

prom

ote

his

empl

oyer

whe

neve

r po

ssib

le.

He

shou

ld c

onsu

lt ap

prop

riate

ly w

hen

diffi

culty

.1ris

es.

He

shou

ld a

nsw

er q

uest

ions

whi

ch r

elat

es to

the

repa

ir jo

b at

han

d w

ith h

ones

ty a

nd in

tegr

ityH

e sh

ould

mai

ntai

n a

prop

er b

alan

ce b

etw

een

pres

sure

to c

ompl

ete

job

and

pnde

in w

ork.

Em

phas

is s

houl

d be

pla

ced

upon

per

form

ing

the

task

at h

and

with

out

unne

cess

arily

disr

uptin

g su

rrou

ndin

g ac

tiviti

es a

nd h

e sh

ould

sho

w c

once

rn fo

r th

e pr

emis

es.

He

shou

ld b

e ca

utio

ned

to e

nter

onl

y in

to th

ose

cust

omer

rel

atio

ns w

hich

per

tain

to th

e jo

bat

han

d. P

erso

nal e

ntan

glem

ents

or

argu

men

ts w

ith c

usto

mer

s sh

ould

alw

ays

be a

void

ed.

Bill

ing

and

disc

ussi

on o

f cos

ts s

houl

d be

acc

urat

e. h

ones

t and

per

form

ed in

a s

trai

ght

forw

ard

man

ner.

He

shou

ld g

et a

long

with

his

tello

w e

mpl

oyee

and

des

elop

a r

ehtio

nshi

p th

at w

ill n

othu

rt e

ach

othe

rs p

rofe

ssio

nalis

m.

Rat

iona

l Num

bers

Use

s of

Num

bers

: (w

ithou

t cal

cula

tion)

Cod

ing-

give

n a

codi

ngsy

stem

, rec

ogni

ze a

nd id

entif

y ea

ch u

nit i

nvol

ved

byas

sign

ing

nece

ssar

y sy

mbo

ls, n

umer

ical

or

liter

alB

asic

Mea

sure

men

t Ski

lls a

nd C

once

pts

Rea

ding

and

inte

rpre

ting

tabl

es, c

hart

s, a

nd g

raph

sR

epre

sent

atio

nal

grap

hs(w

irin

gdi

agra

m r

Inst

rum

ents

-1 V

OM

JB

ask

Logi

cDed

uctiv

e/In

duct

iveI

Ded

uctiv

e di

agno

sis)

CO

MM

UN

ICA

TIO

NS

.

PE

RF

OR

MA

NC

E M

OD

ES

.

EX

AM

PLE

SS

KIL

LS /C

ON

CE

PT

S

Rea

ding

Vie

win

g

Writ

ing

Sch

emet

icV

OM

-Con

tinui

ty

Com

pone

nts/

Wiri

ng D

iagr

am

Ser

vice

ord

er

Ter

min

olog

yW

iring

dia

gram

Det

ail/i

nfer

ence

Vis

ual a

naly

sis

Logi

cR

ecog

nitio

n of

sym

bols

Info

rmat

iona

l rep

ort

Ter

min

olog

yC

larit

y of

exp

ress

ion

11

Duty III Servicing and Repairing Refrigttatiun and Air Conditioning Equipment

1 Evacuate a refrigeration system2 Pump system down into receiver tank3 Recharge system using sight glass4 Recharge system weighing in refrigerent5 Fill dial a charge6 Recharge a refrigeration system using dial a charge7 Remove and replace control thermostat8 Remove and replace defrost timer9 Remove and replace motor overload protector

10 Remove and replace capacitor11 Remove and replace defrost heater12 Remove and replace defrost terminator13 Remove and replace relay14 Remove and replace fan motors15 Repair leak in copper lines of system16 Remove and replace compressor17 Add oil to system18 Remove restriction from capillary tube19 Remove and replace capillary tube20 Remove and replace automa.ic expansion valve21 Remove and replace thermostatic expansion valve22 Install a drier, sight glass or moisture indicator23 Remove and replace high or low pressure safety control24 Remove and replace high or low pressure motor control25 Remove and replace oil pressure safety control26 Remove and replace hot gas defrost solenoid and valve27 Repair evaporator with epoxy28 Remove and replace condensation pump motor29 Remove and replace humidistat30 Balance the air conditioning system

73

(TA

SK

ST

AT

EM

EN

T)

III-1

EV

AC

UA

TE

AR

EFR

IGE

RA

TIO

N S

YST

EM

f;2

TO

OLS

, EQ

UIP

ME

NT

, MA

TE

RIA

LS,

OB

JEC

TS

AC

TE

D U

PO

NP

ER

FO

RM

AN

CE

KN

OW

LED

GE

SA

FE

TY

- H

AZ

AR

D

Set

of S

tand

ard

Too

lsV

acuu

m p

ump

Man

ifold

and

gau

ge

Run

pum

p un

til g

auge

rea

ds a

nd h

olds

at 2

9.9°

vac

uum

. Saf

ety

Alw

ays

wea

r go

ggle

s an

d us

e ca

re w

hen

hand

ling

refr

iger

ants

Car

e an

d us

e of

han

d to

ols

Haz

ard

Inju

ry to

eye

s or

ski

n bu

rnIn

jury

to o

nese

lf or

oth

ers

DE

CIS

ION

SC

UE

S

...

4

ER

RO

RS

Atta

ch v

acuu

m p

ump

and

evac

uate

sys

tem

Rem

ove

all c

ont n

inan

ts a

nd m

oist

ure

Fai

lure

to c

ompl

etel

y ev

acua

te th

e sy

stem

wou

ld r

esul

tin

poss

ible

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plet

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phas

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avio

ral S

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hnic

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t the

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air

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hene

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e sh

ould

ans

wer

que

stio

ns w

hich

rel

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to th

e re

pair

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and

win

hon

esty

and

inte

grity

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e sh

ould

mai

ntai

n a

prop

er b

alan

ce b

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pres

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ride

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ork.

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phas

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houl

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form

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the

task

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and

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out u

nnec

essa

rily

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uptin

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rrou

ndin

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tiviti

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nd h

e sh

ould

sho

w c

once

rn fo

r th

e pr

emis

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He

shou

ld b

e ca

utio

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nter

onl

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to th

ose

cust

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atio

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hich

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seve

rity

of

leak

or

mak

e go

od r

epai

rD

eter

min

e ty

pe o

f fi

tting

nee

ded

to c

ompl

ete

task

Lea

k ,ie

tect

or m

etho

ds h

ave

isol

ated

are

a of

leak

wou

ld c

ause

uni

t to

cont

inue

leak

ing

(TA

SK

ST

AT

EM

EN

T)

111-

15 R

EP

AIR

LE

AK

IN C

OP

PE

R L

INE

S O

F S

YS

TE

M

SC

IEN

CE

MA

TH

- N

UM

BE

R S

YS

TE

MS

.

,..

Sim

ple

mac

hine

s us

ed to

gai

n m

echa

nica

l adv

anta

ge[S

TK

]E

ffec

t of

heat

ing

and

cool

ing

on s

tate

of

mat

ter

[bra

zing

]Fl

uids

und

er p

ress

ure

[ref

rige

rant

]R

esis

tanc

e of

mat

eria

ls to

cha

nge

in s

hape

-

[tub

e be

ndin

g. s

wed

ge, f

lare

]

Beh

avio

ral S

cien

ce:

Tec

hnic

ian

shou

ld ta

lk o

nly

abou

t the

rep

air

job

and

in a

kno

wle

dgea

ble

way

, and

prom

ote

his

empl

oyer

whe

neve

r po

ssib

le.

He

shou

ld c

onsu

lt ap

prop

riat

ely

whe

n di

ffic

ulty

ari

ses.

He

shou

ld a

nsw

er q

uest

ions

whi

ch r

elat

es to

the

repa

ir jo

b at

har

,u: .

..,tis

hon

esty

and

inte

grity

.H

e sh

ould

mai

ntai

n a

prop

er b

alan

ce b

etw

een

pres

sure

to ..

ompl

ete

job

and

prid

e in

wor

k.E

mph

asis

sho

uld

be p

lace

d up

on p

erfo

rmin

g th

e ta

sk a

t han

d w

ithou

t unn

eces

sari

lydi

srup

ting

surr

ound

ing

activ

ities

and

he

shou

ld s

how

con

cern

for

the

prem

ises

.H

e sh

ould

be

caut

ione

d to

ent

er o

nly

into

thos

e cu

stom

er r

elat

ions

whi

ch p

erta

in to

the

job

at h

and.

Per

sona

l ent

angl

emen

ts o

r ar

gum

ents

with

cus

tom

ers

shou

ld a

lway

s be

avo

ided

.B

illin

g an

d di

scus

sion

of

cost

s sh

ouia

be

accu

rate

, hon

est a

nd p

erfo

rmed

in a

str

aigh

tfo

rwar

d m

anne

r.H

e sh

ould

get

alo

ng w

ith h

is f

ello

w e

mpl

oyee

and

dev

elop

a r

elat

ions

hip

that

will

not

hurt

eac

h ot

hers

pro

fess

iona

lism

.

Rat

iona

l Num

bers

Use

s of

Num

bers

: (w

ithou

t cal

cula

tion)

Cod

ing[

mfg

. dat

a pl

ate]

Fund

amen

tal O

pera

tions

(C

alcu

latio

n)A

dditi

on a

lgor

ithm

Subt

ract

ion

algo

rith

mB

asic

Ari

thm

etic

Ski

lls a

nd C

once

pts

Rat

io a

nd p

ropo

rtio

n[re

frig

eran

t]Pr

oper

ty o

f co

mpa

risi

on[m

easu

ring

in r

efri

gera

nt c

harg

e]B

asic

Mea

sure

men

t Ski

lls a

nd C

once

pts[

MG

]In

stru

men

tsG

iven

an

Inst

rum

ent o

f M

easu

re, d

eter

min

e pr

ecis

ion

and/

or a

ccur

acy

with

res

pect

tore

lativ

e er

ror,

sig

nifi

cant

dig

its, a

nd to

lera

nce.

Bas

ic L

ogic

Ded

uctiv

e/ ln

duct

ive[

dedu

ctiv

e di

agno

sis]

CO

MM

UN

ICA

TIO

NS

PE

RF

OR

MA

NC

E M

OD

ES

EX

AM

PLE

SS

KIL

LS/C

ON

CE

PT

S

Rea

ding

Wri

ting

Vie

win

g

MG

Serv

ice

orde

r

MG

Det

ail i

nfer

ence

Info

rmat

iona

l rep

ort

Ter

min

olog

y/ge

nera

l voc

abul

ary

Cla

rity

of

expr

essi

on

Det

ail i

nfer

ence

A%

...le

1 iti

11

103

(TA

SK

ST

AT

EM

EN

T)

111-

16 R

EM

OV

E A

ND

RE

PLA

CE

CO

MP

RE

SS

OR

TO

OLS

, EQ

UIP

ME

NT

, MA

TE

RIA

LS,

OB

JEC

TS

AC

TE

D U

PO

NP

ER

FO

RM

AN

CE

KN

OW

LED

GE

SA

FE

TY

HA

ZI,P

M 4

Si K MG

VP

SS

-l5

or

SS

-I6

.rec

ordi

ng to

mtg

., sp

ecifi

catio

ns

Loca

te c

ompr

esso

r an

d rc

mos

e fr

om m

ount

ing

Inst

all r

epla

:em

ent c

ompr

esso

rf:%

acua

tcR

echa

rge

Tes

t and

che

ck

Saf

ety.

Alw

ays

wea

r go

ggle

s an

d us

e ca

re w

hen

hand

ling

refr

iger

ants

Car

e an

d us

e of

han

d to

ols

Ilata

rd

Inju

ry to

eye

s or

ski

n bu

rnIn

jury

to o

nese

lf or

oth

ers

DE

CIS

ION

SC

UE

SE

RR

OR

S

Det

erm

ine

com

pres

sor

defe

eme

Sel

ect r

epla

cem

ent c

ompr

esso

r ac

cord

ing

to m

fg's

spec

ifica

tions

and

mod

el a

nd s

eria

l num

ber

Com

pres

sor

shor

ted

Com

pres

sor

has

open

fund

ing

Com

pres

sor

has

mec

hani

cal l

ailu

re

Fai

lure

to in

stal

l pro

per

sire

d co

mpr

esso

r w

ill r

esul

t in

noop

erat

ion

or in

effe

ctiv

e op

erat

ion

of u

nit

(TA

SK

ST

AT

EM

EN

T)

111-

16 R

EM

OV

E A

ND

RE

PLA

CE

CO

MP

RE

SS

OR

SC

IEN

CE

MA

TH

- N

UM

BE

R S

YS

TE

MS

Sim

ple

mac

hine

s us

ed to

gai

n m

echa

nica

l adv

anta

ge[S

TK

]E

ffect

of h

eatin

g an

d co

olin

g on

sta

te o

f mat

ter

[sol

derin

g]T

rans

fer

of h

eat f

rom

one

bod

y to

ano

ther

[hea

t con

duct

ion]

Effe

ct o

f hea

ting

and

cool

ing

on e

xpan

sion

of m

ater

ials

[ref

riger

ant]

Flu

ids

unde

r pr

essu

re[r

efrig

eran

t und

er p

ress

ure]

Beh

avio

ral S

cien

ce:

Tec

hnic

ian

shou

ld ta

lk o

nly

abou

t the

rep

air

job

and

in a

kno

wle

dgea

ble

way

, and

prom

ote

his

empl

oyer

whe

neve

r po

ssib

le.

He

shou

ld c

onsu

lt ap

prop

riate

ly w

hen

diffi

culty

aris

es.

He

shou

ld a

nsw

er q

uest

ions

whi

ch r

elat

es to

the

repa

ir jo

b at

han

d w

ith h

ones

ty a

nd in

tegr

ity.

He

shou

ld m

aint

ain

a pr

oper

bal

ance

bet

wee

n pr

essu

re to

com

plet

e jo

b an

d pr

ide

in w

ork.

Em

phas

is s

houl

d be

pla

ced

upon

per

form

ing

the

task

at h

and

with

out u

nnec

essa

rily

disr

uptin

g su

rrou

ndin

g ac

tiviti

es a

nd h

e sh

ould

sho

w c

once

rn fo

r th

e pr

emis

es.

He

shou

ld b

e ca

utio

ned

to e

nter

onl

y in

to th

ose

cust

omer

rel

atio

ns w

hich

per

tain

to th

e jo

bat

han

d. P

erso

nal e

ntan

glem

ents

or

argu

men

ts w

ith c

usto

mer

s sh

ould

alw

ays

be a

void

ed.

Bill

ing

and

disc

ussi

on o

f cos

ts s

houl

d be

acc

urat

e, h

ones

t and

per

form

ed in

a s

trai

ght

forw

ard

man

ner.

He

shou

ld g

et a

long

with

his

fello

w e

mpl

oyee

and

dev

elop

a r

elat

ions

hip

that

will

not

hurt

eac

h ot

hers

pro

fess

iona

lism

.

Rat

iona

l Num

bers

Use

s of

Num

bers

: (w

ithou

t cal

cula

tion)

Cod

ing

-[m

fg d

ata

plat

e]F

unda

men

tal O

pera

tions

(C

alcu

latio

n)A

dditi

on a

lgor

ithm

Sub

trac

tion

algo

rithm

Bas

ic A

rithm

etic

Ski

lls a

nd C

once

pts

Rat

io a

nd p

ropo

rtio

n[re

frig

eran

t]P

rope

rty

of c

ompa

rison

[mea

surin

g]B

asic

Mea

sure

men

t Ski

lls a

nd C

once

pts-

- [M

G]

Inst

rum

ents

Giv

en a

n In

stru

men

t of M

easu

re, d

eter

min

e pr

ecis

ion

and/

or a

ccur

acy

with

res

pect

tore

lativ

e er

ror,

sig

nific

ant d

igits

, and

tole

ranc

e.

CO

MM

UN

ICA

TIO

NS

,.....

....

PE

RF

OR

MA

NC

E M

OD

ES

EX

AM

PLE

SS

KIL

LS/C

ON

CE

PT

S

Rea

ding

Vie

win

g

Writ

ing

Dat

a pl

ate

MG

MG

Ser

vice

ord

er

Det

ail i

nfer

ence

Det

ail i

nfer

ence

Info

rmat

iona

l rep

ort

Ter

min

olog

y/ge

nera

l voc

abul

ary

Cla

rity

of e

xpre

ssio

n

105

(TA

SK

ST

AT

EM

EN

T)

111-

17 A

DD

OIL

TO

SY

ST

EM

TO

OLS

, EQ

UIP

ME

NT

, MA

TE

RIA

LS,

OB

JEC

TS

AC

TE

D U

PO

N

KM

anif

old

& g

auge

sSS

-15

or

SS-l

bW

MR

efri

gera

tion

oil

PE

RF

OR

MA

NC

E K

NO

WLE

DG

E

fake

sys

tem

to ta

citu

rn o

n lo

w s

ide

Intr

oduc

e oi

l int

o lo

w s

ide

until

ope

ratin

g w

atta

gehe

com

es n

orm

al o

r co

mpr

esso

r qu

iets

dow

nR

echa

rge

I4S

AF

ET

Y -

HA

ZA

RD

Safe

ty

Alw

ays

wea

r go

ggle

s an

d us

e ca

re w

hen

hand

ling

refr

iger

ants

Car

e an

d its

c of

han

d to

ols

Hua

rd

Inju

ry to

eye

s or

ski

n bu

rnIn

jury

to o

nese

lf o

r ot

hers

DE

CIS

ION

S

Det

erm

ine

how

muc

h oi

l has

bee

n lo

st f

rom

com

pres

sor

CU

ES

Uni

t run

s ex

cess

ivel

y ho

tU

nit h

as h

igh

wat

t,,le

rea

ding

Uni

t sho

rt c

ycle

s

ER

RO

RS

Too

muc

h or

too

little

oil

will

ren

der

inef

fici

ent o

pera

tion

of u

nit

(TA

SK

ST

AT

EM

EN

T)

III-1

7 A

DD

OIL

TO

SY

ST

EM

SC

IEN

CE

MA

TH

- N

UM

BE

R S

YS

TE

MS

Sim

ple

mac

hine

s us

ed to

gai

n m

echa

nica

l ath

anta

ge[S

I IC

JE

ffect

of h

eatin

g an

d co

olin

g on

exp

ansi

on o

f mat

eria

lsE

ffect

of h

eatin

g an

d co

olin

g on

sta

te o

f mat

ter

[ref

riger

ant]

Flu

ids

unde

r pr

essu

re[r

efrig

eran

t und

er p

ress

ure]

Tra

nsfe

r of

hea

t Irm

a on

e bo

dy to

ano

ther

[hea

t)

Beh

avio

ral S

cien

ce:

Tec

hnic

ian

shou

ld ta

lk o

nly

abou

t the

rep

air

job

and

in a

kno

wle

dgea

ble

way

, and

prom

ote

his

empl

oyer

whe

neve

r po

ssib

le.

He

shou

ld c

onsu

lt ap

prop

riate

ly w

hen

diffi

culty

aris

es.

He

shou

ld a

nsw

er q

uest

ions

whi

ch r

elat

es to

the

repa

ir jo

b at

han

d w

ith h

ones

ty a

nd in

tegr

ity.

He

shou

ld m

aint

ain

a pr

oper

bal

ance

bet

wee

n pr

essu

re to

com

plet

e jo

b an

d pr

ide

in w

ork.

Em

phas

is s

houl

d be

pla

ced

upon

per

form

ing

the

task

at h

and

with

out u

nnec

essa

rily

disr

uptin

g su

rrou

ndin

g ac

tiviti

es a

nd h

e sh

ould

sho

w c

once

rn fo

r th

e pr

emis

es.

He

shou

ld b

e ca

utio

ned

to e

nter

onl

y in

to th

ose

cust

omer

rel

atio

ns w

hich

per

tain

to th

e jo

bat

han

d. P

erso

nal e

ntan

glem

ents

or

argu

men

ts w

ith c

usto

mer

s sh

ould

alw

ays

be a

void

ed.

Bill

ing

and

disc

ussi

on o

f cos

ts s

houl

d be

acc

urat

e, h

ones

t and

per

form

ed in

a s

trai

ght

forw

ard

man

ner.

He

shou

ld g

et a

long

with

his

fello

w e

mpl

oyee

and

des

elop

a r

elat

ions

hip

that

will

not

hurt

eac

h ot

hers

pr'f

essi

onal

ism

.

Rat

iona

l Num

bers

-

Fun

dam

enta

l Ope

ratio

ns (

Cal

cula

tion;

Add

ition

alg

orith

mS

ubtr

actio

n al

gorit

hmB

asic

Arit

hmet

ic S

kills

and

Con

cept

sR

atio

and

pro

prot

ion

[ref

riger

ant]

Pro

pert

y of

com

paris

on[m

easu

ring)

Bas

ic M

easu

rem

ent S

kills

and

Con

cept

s N

G. W

M)

Inst

rum

ents

Giv

en a

n In

stru

men

t of M

easu

re, d

eter

min

e pr

ecis

ion

and/

or a

ccur

acy

with

res

pect

tore

lativ

e er

ror,

sig

nific

ant d

igits

, and

tole

ranc

e.

,

.

CO

MM

UN

ICA

TIO

NS

PE

R F

OR

MA

NC

L M

OD

ES

EX

AM

PLE

SS

KI L

LS/C

ON

CE

PT

S

Rea

ding

Writ

ing

Vie

win

g

Dat

a pl

ate

MG

WM

Ser

vice

ord

er

MG

WM

Det

ail i

nfer

ence

Info

rmat

iona

l rep

ort

Ter

min

olog

y/ge

nera

l voc

abul

ary

Cla

rity

of e

xpre

ssio

n

Det

ail i

nfer

ence

107

(TA

SK

ST

AT

EM

EN

T)

111-

18 R

EM

OV

E R

EST

RIC

TIO

N F

RO

M C

API

LL

AR

Y T

UB

E

TO

OLS

, EQ

UIP

ME

NT

, MA

TE

RIA

LS,

OB

JEC

TS

AC

TE

D U

PO

NP

ER

FO

RM

AN

CE

KN

OW

LED

GE

SA

FE

TY

HA

ZA

RD

sTK

MG

VP

SS

-I2

SS

-I5

o: S

S-1

7

Rem

ove

high

sid

e en

d of

cap

illar

y tu

beF

lush

and

bac

k flu

sh R

-22

or n

itrog

enIn

stal

l driv

eE

vacu

ate

Rec

harg

e

'Saf

ety

Alw

ays

wea

r go

ggle

s an

d us

e ca

re w

hen

hand

ling

refr

;ger

ants

Car

e an

d us

e of

han

d to

ols

Haz

ard

Inju

ry to

eye

s or

ski

n bu

rnIn

jury

to o

nese

lf or

oth

ers

DE

CIS

ION

S. C

UE

S

Gau

ges

read

rno

dera

t.: r

estr

ictio

n

ER

RO

RS

No

refr

iger

ant p

asse

s th

roug

h tu

beD

eter

min

e if

capi

llary

tube

is o

pera

tic

(TA

SK

ST

AT

EM

EN

T)

111-

18 R

EM

OV

E R

ES

TR

ICT

ION

FR

OM

CA

PIL

LAR

Y T

UB

E

SC

IEN

CE

MA

TH

NU

MB

ER

SY

ST

EM

S

Sim

ple

mac

hine

s us

ed to

gai

n m

echa

nica

l ath

anta

ge[S

TK

]E

ffect

of h

eatin

g an

d co

olin

g on

sta

te o

f mat

ter

[Sol

derin

g-re

frig

eran

t]F

luid

s un

der

pres

sure

[ref

riger

ant u

nder

pre

ssur

e]T

rans

fer

of h

eat f

rom

one

bod

y to

ano

ther

[hea

t con

duct

ion]

Effe

ct o

f hea

ting

and

cool

ing

on e

xpan

sion

of m

ater

ials

[ref

riger

ant]

Beh

avio

ral S

cien

ce:

Tec

hnic

ian

shou

ld ta

lk o

nly

abou

t the

rep

air

job

and

in a

kno

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empl

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ssib

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shou

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diffi

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ld a

nsw

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uest

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whi

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hip

that

will

not

hurt

eac

h m

nei.

,:rof

essi

onal

ism

.

Rat

iona

l Num

bers

Fun

dam

enta

l Ope

ratio

ns (

Cal

cula

tion)

Add

ition

alg

orith

mS

ubtr

actio

n al

gorit

hmB

asic

Arit

hmet

ic S

kills

and

Con

cept

sR

atio

and

pro

port

ion-

-[re

frig

eran

t]P

rope

rty

of c

ompa

rison

--

[mea

surin

g]B

asic

Mea

sure

men

t Ski

lls a

nd C

once

pts

-[M

G]

Inst

rum

ents

Giv

en a

n In

stru

men

t of M

easu

re, d

eter

min

e pr

ecis

ion

and/

or a

ccur

acy

with

res

pect

tore

lativ

e er

ror,

sig

nific

ant d

igits

, and

tole

ranc

e.B

asic

Log

icD

educ

tise

I ndu

cti%

e[D

D]

,.....

.... -

-

CO

MM

UN

ICA

TIO

NS

PE

RF

OR

MA

NC

E M

OD

ES

EX

AM

PLE

SS

KIL

LS /C

ON

CE

PT

S

Rea

ding

Vie

win

g

Writ

ing

Dat

a pl

ate

MG

MG

Ser

vice

ord

er

Det

ail i

nfer

ence

Det

ail i

nfer

ence

Info

rmat

iona

l rep

ort

Ter

min

olog

y/ge

nera

l voc

abul

ary

Cla

rity

of e

xpre

ssio

n

(TA

SK

ST

AT

EM

EN

T)

III-2

2 IN

ST

ALL

A D

RIE

R, S

IGH

T G

LAS

S O

R M

OIS

TU

RE

IND

ICA

TO

R

TO

OLS

, EQ

UIP

ME

NT

, MA

TE

RIA

LS,

OB

JEC

TS

AC

TE

D U

PO

NP

ER

FO

RM

AN

CE

KN

OW

LED

GE

SA

FE

TY

- H

AZ

AR

D

ST

KM

GS

S-I

5 or

SS

-I6

acco

rdin

g to

mfg

's s

peci

ficat

ions

Isol

ate

area

whe

re c

ompo

nent

is to

be

inst

alle

dIn

stal

l com

pone

ntP

urge

com

pone

ntR

echa

rge

Che

ck s

yste

m p

ress

ures

'Saf

ety

Alw

ays

wea

r go

ggle

s an

d tis

e ca

re w

hen

hand

ling

refr

iger

ants

Car

e an

d us

e of

han

d to

ols

Haz

ard

Inju

ry to

eye

s or

ski

n bu

rnIn

jury

to o

nese

lf or

oth

ers

DE

CIS

ION

S

Det

erm

ine

whe

re c

ompo

nent

to b

e in

stal

led

Che

ck m

fg. s

peci

ficat

ions

CU

ES

Sys

tem

req

uire

s co

mpo

nent

Exc

essi

'.e m

ositu

re in

sys

tem

Ext

ensm

e se

rvic

e pe

rfor

med

on

unit

ER

RO

RS

Fai

lure

to fo

llow

pro

cedu

res

will

res

ult i

n co

mpo

nent

s no

tpe

rfor

min

g ad

equa

tely

(TA

SK

ST

AT

EM

EN

T)

111-

22 IN

ST

ALL

A D

RIE

R, S

IGH

T G

LAS

S O

R M

OIS

TU

RE

IND

ICA

TO

R.1

11.1

.111

M.

SC

IEN

CE

MA

TH

- N

UM

BE

R S

YS

TE

MS

Beh

avio

ral S

cien

ce:

Tec

hnic

ian

shou

ld ta

lk o

nly

abou

t the

rep

air

job

and

in a

kno

wle

dgea

ble

way

, and

prom

ote

his

empl

oyer

whe

neve

r po

ssib

le.

He

shou

ld c

onsu

lt ap

prop

riate

ly w

hen

diffi

culty

aris

es.

He

shou

ld a

nsw

er q

uest

ions

whi

ch r

elat

es to

the

repa

ir jo

b at

han

d w

ith h

ones

ty a

nd In

tegr

ity.

He

shou

ld m

aint

ain

a pr

oper

bal

ance

bet

wee

n pr

essu

re to

com

plet

e jo

b an

d pr

ide

in w

ork.

Em

phas

is s

houl

d be

pla

ced

upon

per

form

ing

the

task

at h

and

with

out u

nnec

essa

rily

disr

uptin

g su

rrou

ndin

g ac

tiviti

es a

nd h

e sh

ould

sho

w c

once

rn fo

r th

e pr

emis

es.

He

shou

ld b

e ca

utio

ned

to e

nter

onl

y in

to th

ose

cust

omer

rel

atio

ns w

hich

per

tain

to th

e jo

bat

han

d. P

erso

nal e

ntan

glem

ents

or

argu

men

ts w

ith c

usto

mer

s sh

ould

alw

ays

be a

void

ed.

Bill

ing

and

disc

ussi

on o

f cos

ts s

houl

d be

acc

urat

e, h

ones

t and

per

form

ed in

a s

trai

ght

forw

ard

man

ner.

He

shou

ld g

et a

long

with

his

fello

w e

mpl

oyee

and

dev

elop

a r

elat

ions

hip

that

will

not

hurt

eac

h ot

hers

pro

fess

iona

lism

.

Rat

iona

l Num

bers

Use

s of

Num

bers

: (w

ithou

t cal

cula

tion)

Cod

ing

[mfg

dat

a pl

ate]

Fun

dam

enta

l Ope

ratio

ns (

Cal

cula

tion)

Add

ition

alg

i; , ;

,, n

Sub

trac

tion

algo

rithm

Bas

ic A

rithm

etic

Ski

lls a

nd C

once

pts

Rat

io a

nd p

ropo

rtio

n[r

efrig

eran

t]P

rope

rty

of c

ompa

rison

- ['I

lea:

tirin

g]B

asic

Mea

sure

men

t Ski

lls a

nd C

once

pts-

-[M

r11

Inst

rum

ents

Giv

en a

n In

stru

men

t of M

easu

re, d

eter

min

e pr

ecis

ion

and/

or a

ccur

acy

with

res

pect

tore

lativ

e er

ror,

sig

nific

ant d

igits

, and

tole

ranc

e.

CO

MM

UN

ICA

TIO

NS

PE

RF

OR

MA

NC

E M

OD

ES

Rea

ding

Vie

win

g

Writ

ing

Dat

a pl

ate

MG

MG

Ser

vice

ord

er

EX

AM

PLE

S

117

SK

I LLS

/CO

NC

EP

TS

Det

ail i

nfer

ence

Det

ail i

nfer

ence

Info

rmat

iona

l rep

ort

Ter

min

olog

y/ge

nera

l voc

abul

ary

Cla

rity

of e

xpre

ssio

n

III-

23 R

EM

OV

E A

ND

RE

PLA

CE

HIG

H O

R L

OW

PR

ESS

UR

E(T

AS

K S

TA

TE

ME

NT

)SA

FET

Y C

ON

TR

OL

TO

OLS

, EQ

UIP

ME

NT

, MA

TE

RIA

LS,

OB

JEC

TS

AC

TE

D U

PO

NP

ER

FO

RM

AN

CE

KN

OW

LED

GE

I .

il4

Ira

SA

FE

TY

- H

AZ

AR

D

ST

K .

MG

Inst

all m

anifo

ld a

nd g

auge

sR

emov

e co

ntro

lIn

stal

l new

con

trol

Wire

con

trol

Adj

ust c

ontr

ol

Saf

ety:

Use

car

e in

han

dlin

g of

ref

riger

ants

Dis

conn

ect p

ower

bef

ore

repl

acin

g co

ntro

l.

Hat

ard:

May

cau

se e

ye in

jury

or

skin

bur

nM

ay c

ause

ser

vice

ele

ctric

al s

uppl

y

DE

CIS

ION

SC

UE

SE

RR

OR

S

Det

erm

ine

cont

rol i

nope

rativ

eC

anno

t adj

ust l

ow c

ut-o

utS

elec

t con

trol

acc

ordi

ng to

uni

t des

ign

Can

not a

djus

t hig

h cu

t-ou

t

..

Impr

oper

uni

t ope

ratio

n w

ill o

ccur

.

III-

23 R

EM

OV

E A

ND

RE

PLA

CE

HIG

H O

R L

OW

PR

ESS

UR

E(T

AS

K S

TA

TE

ME

NT

) S

AF

ET

Y C

ON

TR

OL

SC

IEN

CE

MA

TH

- N

UM

BE

R S

YS

TE

MS

Sim

ple

mac

hine

s us

ed to

gai

n m

echa

nica

l adv

anta

ge[S

TK

]M

aids

und

er p

ress

ure

[ref

riger

ant u

nder

pre

ssur

e in

bel

low

s]E

ffect

of h

eatin

g an

d co

olin

g on

exp

ansi

on o

f mat

eria

ls[e

ffect

of e

xpan

sion

in b

ello

ws]

Beh

avio

ral S

cien

ce:

Tec

hnic

ian

shou

ld ta

lk o

nly

abou

t the

rep

air

job

and

in a

kno

wle

dgea

ble

way

, and

prom

ote

his

empl

oyer

whe

neve

r po

ssib

le.

He

shou

ld c

onsu

lt ap

prop

riate

ly w

hen

diffi

culty

aris

es.

He

shou

ld a

nsw

er q

uest

ions

whi

ch n

late

s to

the

repa

ir jo

b at

han

d w

ith h

ones

ty a

nd in

tegr

ity.

He

shou

ld m

aint

ain

a pr

oper

bal

ance

bet

wee

n pr

essu

re to

com

plet

e jo

b an

d pr

ide

in w

ork.

Em

phas

is s

houl

d be

pla

ced

upon

per

form

ing

the

task

at h

and

with

out u

nnec

essa

rily

disr

uptin

g su

rrou

ndin

g ac

tiviti

es a

nd h

e sh

ould

sho

w c

once

rn fo

r th

e pr

emis

es.

He

shou

ld b

e ca

utio

ned

to e

nter

onl

y in

to th

ose

cust

omer

rel

atio

ns w

hich

per

tain

to th

e jo

bat

han

d. P

erso

nal e

ntan

glem

ents

or

argu

men

ts w

ith c

usto

mer

s sh

ould

alw

ays

beav

oide

d.B

illin

g an

d di

scus

sion

of c

osts

sho

uld

be a

ccur

ate,

hon

est a

nd p

erfo

rmed

in a

str

aigh

tfo

rwar

d m

anne

r.H

e sh

ould

get

alo

ng w

ith h

is fe

llow

em

ploy

ee a

nd d

evel

op a

rel

atio

nshi

p th

at w

ill n

othu

r :a

ch o

ther

s pr

ofes

sion

alis

m.

Rat

iona

l Num

bers

:

Fun

dam

enta

l Ope

ratio

ns (

Cal

cula

tion)

Add

ition

alg

orith

mS

ubtr

actio

n al

gorit

hmB

asic

Arit

hmet

ic S

kills

and

Con

cept

sR

atio

and

pro

port

ion

-- [r

efrig

eran

t]P

rope

rty

of c

ompa

rison

--[m

easu

ring]

Bas

ic M

easu

rem

ent S

kills

and

Con

cept

s--[

MG

]In

stru

men

tsG

iven

an

Inst

rum

ent o

f Mea

sure

, det

erm

ine

prec

isio

n an

d/or

acc

urac

yw

ith r

espe

ct to

rela

tive

erro

r, s

igni

fican

t dig

its, a

nd to

lera

nce.

Bas

ic L

ogic

Ded

uctiv

e In

duct

ive

[D13

]

CO

MM

UN

ICA

TIO

NS

PE

RF

OR

MA

NC

E M

OD

ES

EX

AM

PLE

SS

KI L

LS/C

ON

CE

PT

S

Rea

ding

Vie

win

g

Writ

ing

Dat

a pl

ate

MG

MG

Ser

vice

ord

er

Det

ail i

nfer

ence

Det

ail i

nfer

ence

Info

rmat

iona

l rep

ort

Ter

min

olog

y /g

ener

al v

ocab

ular

yC

larit

y of

exp

ress

ion

119

111-

24 R

EM

OV

E A

ND

RE

PLA

CE

HIG

H O

R L

OW

PR

ESS

UR

E M

OT

OR

(TA

SK S

TA

TE

ME

NT

) C

ON

TR

OL

TO

OLS

, EQ

UIP

ME

NT

, MA

TE

RIA

LS,

OB

JEC

TS

AC

TE

D U

PO

NP

ER

FO

RM

AN

CE

KN

OW

LED

GE

SA

FE

TY

- H

AZ

AR

D

ST

KM

GIn

stal

l man

ifold

and

gau

ges

Rem

ove

cont

rol

Inst

all n

ew c

ontr

olW

ire c

ontr

olA

djus

t and

cal

ibra

te c

ontr

ol

Saf

ety

Alw

ays

wea

r go

ggle

s an

d us

e ca

re w

hen

hand

ling

refr

iger

ants

Car

e an

d us

e of

han

d to

ols

Haz

ard

Inju

ry to

eye

s or

ski

n bu

rnIn

jury

to o

nese

lf or

oth

ers

DE

CIS

ION

SC

UE

SE

RR

OR

S

Det

erm

ine

cont

rol i

nope

rativ

eS

elec

t con

trol

acc

ordi

ng to

uni

t des

ign

Con

trol

can

not b

e ad

just

ed o

r ca

libra

ted

with

acc

urac

yC

ontr

ol h

as o

pen

circ

uit

Inco

rrec

t con

trol

will

res

ult i

n im

prop

er c

yclin

g

III-

24 R

EM

OV

E A

ND

RE

PLA

CE

HIG

H O

R L

OW

PR

ESS

UR

EM

OT

OR

(TA

SK

ST

AT

EM

EN

T)

CO

NT

RO

L

SC

IEN

CE

MA

TH

- N

UM

BE

R S

YS

TE

MS

Sim

ple

mac

hine

s us

ed to

gai

n m

echa

nica

l adv

anta

ge[S

TK

]F

luid

s un

der

pres

sure

[ref

riger

ant u

nder

pre

ssur

e in

bel

low

s]E

ffect

of h

eatin

g an

d co

olin

g on

exp

ansi

on o

f mat

eria

l.[e

ffect

of e

xpan

sion

in b

ello

ws]

Beh

avio

ral S

cien

ce:

Tec

hnic

ian

shou

ld ta

lk o

nly

abou

t the

rep

air

job

and

in a

kno

wle

dgea

ble

way

, and

prom

ote

his

empl

oyer

whe

neve

r po

ssib

le.

He

shou

ld c

onsu

lt ap

prop

riate

ly w

hen

diffi

culty

aris

es.

He

shou

ld a

nsw

er q

uest

ions

whi

ch r

elat

es to

the

repa

ir jo

b at

han

d w

ith h

ones

ty a

nd in

tegr

ity.

He

shou

ld m

aint

ain

a pr

oper

bal

ance

bet

wee

n pr

essu

re to

com

plet

e jo

b an

d pr

ide

in w

ork.

Em

phas

is s

houl

d be

pla

ced

upon

per

form

ing

the

task

at h

and

with

out u

nnec

essa

rily

disr

uptin

g su

rrou

ndin

g ac

tiviti

es a

nd h

e sh

ould

sho

w c

once

rn fo

r th

e pr

emis

es.

He

shou

ld b

e ca

utio

ned

to e

nter

onl

y in

to th

ose

cust

omer

rel

atio

ns w

hich

per

tain

to th

e jo

bat

san

d. P

erso

nal e

ntan

glem

ents

or

argu

men

ts w

ith c

usto

mer

s sh

ould

alw

ays

be a

void

ed.

Bill

ing

and

disc

ussi

on o

f cos

ts s

houl

d be

acc

urat

e, h

ones

t and

per

form

ed in

a s

trai

ght

forw

ard

man

ner.

He

shou

ld g

et a

long

with

his

fello

w e

mpl

oyee

and

dev

elop

a r

elat

ions

hip

that

will

not

hurt

eac

h ot

hers

pro

fess

iona

lism

.

Rat

iona

l Num

bers

:

Fun

dam

enta

l Ope

ratio

ns (

Cal

cula

tion)

Add

ition

alg

orith

mS

ubtr

actio

n al

gorit

hmB

asic

Arit

hmet

ic S

kills

and

Con

cept

sR

atio

and

pro

port

ion

--[r

efrig

eran

t]P

rope

rty

of c

ompa

rison

--[m

easu

ring]

Bas

ic M

easu

rem

ent S

kills

and

Con

cept

s--[

MG

]In

stru

men

tsG

iven

an

Inst

rum

ent o

f Mea

sure

, det

erm

ine

prec

isio

n an

d/or

acc

urac

y w

ith r

espe

ct to

rela

tive

erro

r, s

igni

fican

t dig

its, a

nd to

lera

nce.

Bas

ic L

ogic

Ded

uctiv

e, In

duct

ive

[DD

]

CO

MM

UN

ICA

TIO

NS

PE

RF

OR

MA

NC

E M

OD

ES

EX

AM

PLE

SS

KIL

LS /C

ON

CE

PT

S

Rea

ding

Vie

win

g

Writ

ing

Dat

a pl

ate

MG

MG

Ser

vice

ord

er

Det

ail i

nfer

ence

Det

ail i

nfer

ence

Info

rmat

iona

l rep

ort

Ter

min

olog

y/ge

nera

l voc

abul

ary

Cla

rity

of e

xpre

ssio

n

121

(TA

SK

ST

AT

EM

EN

T)

111-

25 R

EM

OV

E A

ND

RE

PLA

CE

OIL

PR

ESS

UR

E S

AFE

TY

CO

NT

RO

L17

1 "S

I

TO

OLS

, EQ

UIP

ME

NT

, MA

TE

RIA

LS,

OB

JEC

TS

AC

TE

D U

PO

NP

ER

FO

RM

AN

CE

KN

OW

LED

GE

SA

FE

TY

- H

AZ

AR

D

ST

KM

GIn

stal

l man

ifold

and

gau

ges

Rem

ove

cont

rol

Inst

all n

ew c

ontr

olA

djus

t and

cal

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111-

25 R

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atio

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111-

26 R

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ote

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empl

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whe

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ssib

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phas

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111-

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now

of

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]

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avio

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fello

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mpl

oyee

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hurt

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pro

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li4m

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MA

TH

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R S

YS

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Rat

iona

l Num

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Use

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with

out c

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a pl

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dam

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cula

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orith

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gorit

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asic

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raph

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CO

NIM

UN

ICA

TIO

NS

PE

RF

OR

MA

NC

E M

OD

ES

Rea

ding

Vie

win

g

Writ

ing

Dat

a pl

ate

Wiri

ng d

iagr

am

Com

pone

nts

Wiri

ng d

iagr

am

Se,

vice

ord

er

EX

AM

PLE

SS

KIL

LS/C

ON

CE

PT

S

Det

ail i

nfer

ence

Vis

ual a

naly

sis

Rec

ogni

tion

of s

ymbo

ls, c

odes

em

blem

s

Info

rmat

iona

l rep

ort

Ter

min

olog

y/ge

nera

l voc

abul

ary

Cla

rity

of e

xpre

ssio

n

flP7

129

gie

.S11

11/.1

1

(TA

SK

ST

AT

EM

EN

T)

111-

29R

EM

OV

E A

ND

RE

PLA

CE

HU

MID

IST

AT

TO

OLS

, EQ

UIP

ME

NT

, MA

TE

RIA

LS,

OB

JEC

TS

AC

TE

D U

PO

NP

ER

FO

RM

AN

CE

KN

OW

LED

GE

......

..__,

SA

FE

TY

- H

AZ

AR

D-

Si K

Wir

ing

Dia

gram

Rem

ove

cont

rol

Rep

lace

new

con

trol

Adj

ust

Tes

t

Safe

ty:

Alw

ays

disc

onne

ct c

ircu

it an

d lo

ck o

ut b

reak

er b

efor

ew

orki

ng o

n el

ectr

ical

com

pone

nts

Car

e in

use

of

hand

tool

s

Haz

ard:

Ele

ctri

cal s

hock

, ele

ctri

cal b

urn

Inju

ry to

one

self

or

othe

rs

DE

CIS

ION

SC

UE

SE

RR

OR

S

Det

erm

ine

cont

rol i

nope

rativ

eD

eter

min

e re

plac

emen

t con

trol

acc

ordi

ng to

mfg

. spe

cifi

catio

nT

rigg

erin

g m

echa

nism

dis

tort

edO

pen

circ

uit

Failu

re to

adj

ust c

ontr

ol

Failu

re to

rep

lace

and

adj

ust c

ontr

ol w

ill r

esul

t in

poor

clim

ate

cond

ition

s

(TA

SK

ST

AT

EM

EN

T)

F.-

29 R

EM

OV

E A

ND

RE

PLA

CE

HU

MID

IST

AT

SC

IEN

CE

MA

TH

- N

UM

BE

R S

YS

TE

MS

Sim

ple

mac

hine

s us

ed to

gai

n m

echa

nica

l adv

anta

ge[S

TK

][E

ffect

of m

oi ir

e on

the

Hyp

osco

pic

elem

ent]

Beh

avio

ral S

cien

ce:

Tec

hnic

ian

shou

ld ta

lk o

nly

abou

t the

rep

air

job

and

in a

kno

wle

dgea

ble

way

, and

prom

ote

his

empl

oyer

whe

nese

r po

ssib

le.

He

shou

ld c

onsu

lt ap

prop

riate

ly w

hen

diffi

culty

wis

es.

He

shou

ld a

nsw

er q

uest

ions

whi

ch r

elat

es to

the

repa

ir jo

b at

han

d w

ith h

ones

ty a

nd in

tegr

ity.

He

shou

ld m

aint

ain

a pr

oper

bal

ance

bet

wee

n pr

essu

re to

com

plet

e jo

b an

d pr

ide

in w

ork.

Em

phas

is s

houl

d be

pla

ced

upon

per

form

ing

the

task

at h

and

with

out u

nnec

essa

rily

disr

uptin

g su

rrou

ndin

g ac

tiviti

es a

nd h

e sh

ould

sho

w c

once

rn fo

r th

e pr

emis

es.

He

shou

ld b

e ca

utio

ned

to e

nter

onl

y in

to th

ose

cust

omer

rel

atio

ns w

hich

per

tain

to th

e jo

bat

han

d. P

erso

nal e

ntan

glem

ents

or

argu

men

ts w

ith c

usto

mer

s sh

ould

alw

ays

beav

oide

d.B

illin

g an

d di

scus

sion

of c

osts

sho

uld

be a

ccur

ate,

hon

est a

nd p

erfo

rmed

in a

str

aigh

tfo

rwar

d m

anne

r.H

e sh

ould

get

alo

ng w

ith h

is fe

llow

em

ploy

ee a

nd d

evel

op a

rel

atio

nshi

p th

at w

ill n

othu

rt e

ach

othe

rs p

rofe

ssio

nalis

m.

Rat

iona

l Num

bers

Use

of N

umbe

rs: (

with

out c

aluc

latio

n)C

odin

g[m

fg d

ata

plat

e]F

unda

men

tal O

pera

tion:

(C

alcu

latio

n)A

dditi

on a

lgor

ithm

Sub

trac

tion

algo

rithm

Bas

ic M

easu

rem

ent S

kills

and

Con

cept

sR

eadi

ng a

nd in

terp

retin

g ta

bles

, cha

rts,

and

gra

phs

Rep

rese

ntat

iona

l gra

phs

CO

MM

UN

ICA

TIO

NS

PE

RF

OR

MA

NC

E M

OD

ES

Rea

ding

Vie

win

g

Writ

ing

Dat

a pl

ate

Wiri

ng d

iagr

am

Com

pone

nts

Wiri

ng d

iagr

am

Ser

vice

ord

er

EX

AM

PLE

SS

KI L

LS /C

ON

CE

PT

S

Det

ail i

nfer

ence

Vis

ual a

naly

sis

Rec

ogni

tion

of s

ymbo

ls. c

odes

em

blem

s

Info

rmat

iona

l rep

ort

Ter

min

olog

y/ge

nera

l voc

abul

ary

Cla

rity

of e

xpre

ssio

n

131

(TA

SK

ST

AT

EM

EN

T)

III-

30 B

AL

AN

CIN

G T

HE

AIR

CO

ND

ITIO

NIN

G S

YST

EM

TO

OLS

, EQ

UIP

ME

NT

, MA

TE

RIA

LS,

OB

JEC

TS

AC

TE

D U

PO

N

ST

KT

herm

omet

er

PE

RF

OR

MA

NC

E K

NO

WLE

DG

E

Mea

sure

tem

pera

ture

s at

sup

ply

and

retu

rn d

uct

Adj

ust f

an s

peed

Adj

ust f

an c

ut-in

and

cut

-out

and

hig

h lim

it sw

itche

sA

djus

t sup

ply

regi

ster

s an

d da

mpe

rs

1 A

il

DE

CIS

ION

SC

UE

S

Det

erm

ine

if ai

r di

strib

utio

n is

ade

quat

eD

eter

min

e pr

oper

con

trol

adj

ustm

ents

acc

ordi

ng to

mfg

s.

SA

FE

TY

- H

AZ

AR

D

I.

Saf

ety-

Obs

erve

pro

per

use

of h

and

tool

s an

d te

st e

quip

men

t

Cou

ld c

ause

per

sona

l inj

ury

to o

nese

lf or

oth

ers

ER

RO

RS

Inad

equa

te h

eatin

g or

coo

ling

com

fort

inF

ailu

re to

isol

ate

whe

re a

ir di

stnb

utio

n is

cau

sing

cus

tom

er d

is-

cert

ain

area

sco

mfo

rt a

nd m

ake

accu

rate

adj

ustm

ents

wou

ld r

esul

t in

cust

ome

Hum

idity

too

high

diss

atis

fact

ion

(TA

SK

ST

AT

EM

EN

T)

111-

30 B

ALA

NC

ING

TH

E A

IR C

ON

DIT

ION

ING

SY

ST

EM

SC

IEN

CE

MA

TH

NU

MB

ER

SY

ST

EM

S

Ildes

truc

tibili

ty o

f ene

rgy

and

mat

ter.

'ST

KI

Wor

k in

put,

wor

k ou

tput

, fric

tion

and

effic

ienc

y in

sim

ple

mac

hine

s[B

low

er]

Cen

trifu

gal f

orce

s de

velo

ped

by b

odie

s in

rot

atio

n. [B

low

er]

Beh

avio

ral S

cien

ce:

Tec

hnic

ian

shou

ld ta

lk o

nly

abou

t the

rep

air

job

and

in a

kno

wle

dgea

ble

way

, and

prom

ote

his

empl

oyer

whe

neve

r po

ssib

leH

e sh

ould

con

sult

appr

opria

tely

whe

n di

fficu

lty a

rises

.H

e sh

ould

ans

wer

que

stio

ns w

hich

rel

ates

to th

e re

pair

job

at h

and

with

hon

esty

and

inte

grity

.H

e sh

ould

mai

ntai

n a

prop

er b

alan

ce b

etw

een

pres

sure

to c

ompl

ete

job

and

prid

e in

wor

k.E

mph

asis

sho

uld

be p

lace

d up

on p

erfo

rmin

g th

e ta

sk a

t han

d w

ithou

t unn

eces

saril

ydi

srup

ting

surr

ound

ing

activ

ities

and

he

shou

ld s

how

con

cern

for

the

prem

ises

.H

e sh

ould

be

caut

ione

d to

ent

er o

nly

into

thos

e cu

stom

er r

elat

ions

whi

ch p

erta

in to

the

job

at h

and.

Per

sona

l ent

angl

emen

ts o

r ar

gum

ents

with

cus

tom

ers

shou

ld a

lway

s be

avo

ided

.B

illin

g an

d di

scus

sion

of c

osts

sho

uld

be a

ccur

ate,

hon

est a

nd p

erfo

rmed

in a

str

aigh

tfo

rwar

d m

anne

r.H

e sh

ould

get

alo

ng w

ith h

is fe

llow

em

ploy

ee a

nd d

evel

op a

rel

atio

nshi

p th

at w

ill n

othu

rt e

ach

othe

rs p

rofe

ssio

nalis

m

----

---

Rat

iona

l Num

bers

Use

of n

umbe

rs w

ithou

t cal

cula

tion

codi

ng [m

fg. d

ata

plat

e]F

unda

men

tal o

pera

tions

(C

alcu

latio

n)A

dditi

on a

lgor

ithm

Sub

trac

tion

algo

rithm

Bas

ic m

easu

rem

ent s

kills

and

con

cept

sIn

stru

men

ts [t

herm

omet

er)

Mea

sure

men

t (no

n-ge

omet

ric)

Wei

ght

Tem

pera

ture

Bas

ic g

eom

etry

ski

lls a

nd c

once

pts

Geo

met

ric r

elat

ions

hips

[duc

ts]

CO

MM

UN

ICA

TIO

NS

PE

RF

OR

MA

NC

E M

OD

ES

EX

AM

PLE

SS

KIL

L:,

''IN

CE

PT

S

Rea

ding

Vie

win

g

Writ

ing

Sch

emet

icV

OM

-Con

tinui

ty

Com

pone

nts/

Wiri

ng d

iagr

am

Ser

vice

ord

er

Ter

min

olog

yW

iring

dia

gram

Det

ail i

nfer

ence

Vis

ual a

naly

sis

Logi

cR

ecog

nitio

n of

sym

bols

Info

rmat

iona

l rep

ort

Ter

min

olog

yC

larit

y of

exp

ress

ion

133

litl

Duty IV Installing Warm Air Heating Systems

I Install furnace gasoil--electric

/ 0.

135

(TA

SK

ST

AT

EM

EN

T)

IV1

INST

AL

L F

UR

NA

CE

GA

S-O

IL-E

LE

CT

RIC

TO

OLS

, EQ

UIP

ME

NT

, MA

TE

RIA

LS,

OB

JEC

TS

AC

TE

D U

PO

NP

ER

FO

RM

AN

CE

KN

OW

LED

GE

SA

FE

TY

NA

ZA

R i

jIL

- s

STK

Posi

tion

furn

ace

Do

not l

ift l

oads

fro

m a

ben

ding

pos

ition

. Alw

ays

lift

SS-I

-5-6

-7-8

-9In

stal

l blo

wer

pac

kage

from

a s

quat

ting

posi

tion

with

bac

k st

raig

ht25

-26

Inst

all d

uct w

ork

Gro

und

pow

er e

quip

men

t and

use

with

car

eIn

stal

l plu

mbi

ngC

are

in th

e us

e of

han

d to

ols

Win

: fur

nace

Car

e in

wor

king

with

gas

, oil,

ele

ctri

c po

wer

Che

ck o

pera

tion

Pote

ntia

l bac

k in

jury

or

rupt

ure

Ele

ctri

cal s

hock

or

pers

onal

inju

ryIn

jury

to o

nese

lf o

r ot

hers

Exp

losi

on o

r fi

re

DE

CIS

ION

SC

UE

SE

RR

OR

S

Det

erm

ine

loca

tion

for

furn

ace

Surv

ey p

rem

ises

for

pro

per

fuel

sup

ply,

pow

er s

uppl

y an

dIn

adeq

uate

util

ities

or

impr

oper

pos

ition

ing

or a

dequ

ate

size

Posi

tion

furn

ace

for

acce

ssib

ility

prop

er s

ize

unit

to c

him

ney

and

duct

wor

kun

it w

ould

res

ult i

n fa

ulty

inst

alla

tion

1.

(TA

SK

ST

AT

EM

EN

T)

IV -

1 IN

ST

ALL

FU

RN

AC

E G

AS

-OIL

-ELE

CT

RIC

SC

IEN

CE

aaIM

MIA

M .1

4 ge

l PM

igIM

IY s

roxa

s.i..

...u.

../...

**.o

.

MA

TH

- N

UM

BE

R S

YS

TE

MS

Sim

ple

mac

hine

s us

ed to

gai

n m

echa

nica

l adv

anta

ge [

STK

]W

ork

inpu

t, w

ork

outp

ut f

rict

ion

and

effi

cien

cy. [

V b

elt d

rive

on

blow

er]

Eff

ect o

f he

atin

g co

olin

g on

exp

ansi

on o

fm

ater

ials

[bi

met

al]

Cen

trif

ugal

tort

es d

evel

oped

by

bodi

es in

rot

atio

n [B

low

er b

lade

]

Beh

avio

ral S

cien

ce.

Tec

hnic

ian

shou

ld ta

lk o

nly

shou

t the

rep

air

Joh

and

in a

kno

vtle

dgea

hle

way

, and

prom

ote

his

entp

loye

r w

hene

er p

ossi

hle.

He

shou

ld c

onsu

lt ap

prop

riat

ely

whe

n di

ffic

ulty

ari

ses.

He

shou

ld a

nsw

er q

uest

ions

wht

eh r

elat

es to

the

repa

ir J

oh a

t han

d w

ith h

ones

ty a

nd in

tegr

ity.

He

shou

ld m

aint

ain

a pr

oper

hal

ance

bet

wee

n pr

essu

re to

com

plet

e ]M

, and

pri

de in

wor

kE

mph

asis

sho

uld

be p

lace

d up

on p

erfo

rmin

g th

e ta

sk a

t han

d w

ithou

t unn

eces

sari

lydi

srup

ting

surr

ound

ing

activ

ities

and

he

shou

ld s

how

con

cern

or

the

prem

ises

.H

e sh

ould

be

caut

ione

d tt.

ent

er o

nly

into

thos

e cu

stom

er r

elat

ions

whi

ch p

erta

in to

the

job

at h

and.

Per

sona

l ent

angl

emen

ts o

r ar

gum

ents

with

cus

tom

ers

shou

ld a

lway

s be

avo

ided

.B

illin

g an

ddi

scus

sion

of

cost

s sh

ould

he

accu

rate

, hon

est a

nd p

erfo

rmed

in a

str

aigh

tfo

rwar

d m

anne

r.H

e sh

ould

get

alo

ng w

ith h

is te

llovt

em

ploy

ee a

nd d

eelo

p a

rela

tions

hip

that

will

not

hurt

eac

h ot

hers

rof

essi

onal

ism

Rat

iona

lsFr

actio

ns

Use

of

Num

bers

: (w

ithou

t cal

cula

tion)

[eye

balli

ng f

loor

are

alO

rder

ing-

-[S.

T.K

.]C

odin

g--[

mfg

. dat

a pl

ate]

Fund

amen

tal O

pera

tions

(C

alcu

latio

n)A

dditi

on a

lgor

ithm

Subt

ract

ion

algo

rith

mB

asic

Ari

thm

etic

Ski

lls a

nd C

oncz

ptsR

ule

of th

umb

[app

roxi

mat

ion]

Bas

ic G

eom

etry

Ski

lls a

nd C

once

pts

Kno

wle

dge

of g

eom

etri

c re

latio

nshi

psSy

mm

etry

[cen

ter

poin

t]D

eter

min

atio

n of

are

a, p

erim

eter

and

dia

gona

ls o

f po

lygo

ns w

ith m

ore

than

4 s

ides

.B

asic

Ant

hmet

ic S

kills

and

Con

cept

sPro

pert

y of

com

pari

son

Bas

ic M

easu

rem

ent S

kills

and

Con

cept

sIn

stru

men

ts{t

ape)

Mea

sure

men

t: G

eom

etric

Lin

ear

Are

aR

eadi

ng a

nd in

terp

retin

g ta

bles

, cha

rts,

and

gra

phs

{cap

acity

cha

rt]

CO

MM

UN

ICA

TIO

NS

PE

RF

OR

MA

NC

E M

OD

ES

EX

AM

PLE

SS

KIL

LS /C

ON

CE

PT

S

Rea

ding

Vie

win

g

Spea

king

Wri

ting

Inst

ruct

ions

Surv

ey p

rem

ises

Giv

e in

stru

ctio

ns

Serv

ice

orde

r

Proc

ess

repo

rt

Vis

ual a

naly

sis

Ter

min

olog

y/ge

nera

l voc

abul

ary

Cla

rity

of

expr

essi

on.

Info

rmat

iona

l rep

ort

Ter

min

olog

yC

lari

ty o

f ex

pres

sion

14.4

137

Duty V Troubleshooting Warm Air Heating Systems

1 Check oil supply2 Check oil pump3 Check ignition system4 Check heat exchanger5 Check pilotband thermocouple assembly6 Check wall thermostat7 Check gas valve assembly8 Check and adjust fan control9 Check and adjust limit control

10 Check and adjust oil burner11 Check natural gas manifold pressure

1L139

(TA

SK

ST

AT

EM

EN

T)

V-1

CH

EC

K O

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asic

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Ter

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grity

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e re

pair

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and

with

hon

esty

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inte

grity

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e sh

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alan

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how

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ould

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caut

ione

d to

ent

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nly

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sona

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gum

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d be

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shou

ld g

et a

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w e

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oyee

and

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elop

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elat

ions

hip

that

will

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h ot

hers

pro

fess

iona

lism

.

Rat

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l Num

bers

:

Fun

dam

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l Ope

ratio

ns (

Cal

cula

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n al

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hmS

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actio

n al

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asic

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hmet

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kills

and

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cept

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atio

and

pro

port

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asic

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sure

men

t Ski

lls a

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n In

stru

men

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easu

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e pr

ecis

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elat

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ic L

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Num

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: (w

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fg. d

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Ter

min

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larit

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153

(TA

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V-8

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and

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ries

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lf or

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an r

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usly

to m

fg's

. spe

cific

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nsIn

suffi

cien

t hea

tN

o he

at

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oper

adj

ustm

ent w

ould

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ult i

n co

ntin

ued

erra

tic o

pera

tion

(TA

SK

ST

AT

EM

EN

T)

V-8

CH

EC

K A

ND

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FA

N C

ON

TR

OL

SC

IEN

CE

MA

TH

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UM

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R S

YS

TE

MS

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ple

mac

hine

s us

ed to

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n m

echa

nica

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TK

)

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avio

r Sc

ienc

e:

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hnic

ian

shou

ld ta

lk o

nly

abou

t the

rep

air

job

and

in a

kno

wle

dgea

ble

way

. and

prom

ote

his

empl

oyer

whe

neve

r po

ssib

le.

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shou

ld c

onsu

ltw

ith s

uper

iors

whe

n di

ffic

ulty

ari

ses.

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shou

ld a

nsw

er q

uest

ions

whi

ch r

elat

es to

the

repa

ir jo

b at

han

d w

ith h

ones

ty a

nd in

tegr

ity.

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shou

ld m

aint

ain

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oper

bal

ance

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wee

n pr

essu

re to

com

plet

e jo

b an

d pr

ide

in w

ork.

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phas

is s

houl

d be

pla

ced

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per

form

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the

task

at h

and

with

out u

nnec

essa

rily

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uptin

g su

rrou

ndin

g ac

tiviti

es a

nd h

e sh

ould

sho

w c

once

rn f

or th

e pr

emis

es.

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shou

ld b

e ca

utio

ned

to e

nter

onl

y in

to th

ose

cust

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rel

atio

ns w

hich

per

tain

to th

e jo

bat

han

d. P

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nal e

ntan

glem

ents

or

argu

men

ts w

ith c

usto

mer

s sh

ould

alw

ays

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void

ed.

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ing

and

disc

ussi

on o

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sts

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ld b

e ac

cura

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t and

per

form

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a s

trai

ght

forw

ard

man

ner.

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shou

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et a

long

with

his

fel

low

em

ploy

ee a

nd d

evel

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rel

atio

nshi

p th

at w

ill n

othu

rt e

ach

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rs p

rofe

ssio

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iona

l Num

bers

:

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amen

tal O

pera

tions

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alcu

latio

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dditi

on a

lgor

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algo

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mB

asic

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thm

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lls a

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once

pts

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io a

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once

pts

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rum

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en a

n In

stru

men

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easu

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tole

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bers

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cula

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fg. d

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ICA

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PE

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per

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ed to

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ffect

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heat

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cool

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xpan

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ater

ials

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bers

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ic L

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bers

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cula

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whe

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il

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fg's

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cific

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se to

o m

uch

fuel

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oke

odor

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ffici

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eat

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lure

to c

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and

acc

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burn

er w

ould

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se u

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o op

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ly

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ed to

gai

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t the

rep

air

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in a

kno

wle

dgea

ble

way

, and

prom

ote

his

empl

oyer

whe

neve

r po

ssib

le,

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shou

ld c

onsu

lt w

ith s

uper

iors

whe

n di

fficu

lty a

rises

.H

e sh

oldd

ans

wer

que

stio

ns w

hich

rel

ates

to th

e re

pair

job

at h

and

with

hon

esty

and

inte

grity

.H

e sh

ould

mai

ntai

n a

prop

er b

a an

te b

etw

een

pres

sure

to c

ompl

ete

job

and

prid

e in

wor

k.E

mph

asis

sho

uld

be p

lace

d up

on p

erfo

rmin

g th

e ta

sk a

t han

d w

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eces

saril

ydi

srup

ting

surr

ound

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activ

ities

and

he

shou

ld s

how

con

cern

for

the

prem

ises

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e sh

ould

be

caut

ione

d to

ent

er o

nly

into

thos

e cu

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elat

ions

whi

ch p

erta

in to

the

job

at h

and.

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sona

l ent

angl

emen

ts o

r ar

gum

ents

with

cus

tom

ers

shou

ld a

lway

s be

avo

ided

.B

illin

g an

d di

scus

sion

of c

osts

sho

uld

be a

ccur

ate,

hon

est a

nd p

erfo

rmed

in a

str

aigh

tfo

rwar

d m

anne

r.H

e sh

ould

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alo

ng w

ith h

is fe

llow

em

ploy

ee a

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evel

op u

rel

atio

nshi

p th

at w

ill n

othu

rt e

ach

othe

rs p

rofe

ssio

nalis

m.

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iona

l Num

bers

;

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iven

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, det

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e er

ror,

sig

nific

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tole

ranc

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]

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ithou

t cal

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Mfg

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a pl

ate]

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ic A

rithm

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once

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io a

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ropo

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PE

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win

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or:

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min

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non

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omet

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pare

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anom

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and

gas

met

er d

ial t

o m

fg Il

l Ura

ting.

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ust r

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e su

re a

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is c

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and

met

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mou

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ds a

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whe

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ifold

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omet

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in u

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and

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larit

y of

exp

ress

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161

Duty VI Servicing and Repairing Warm Air Heating Systems

I Replace heat exchanger2 Remove and replace oil pump3 Remove and replace cad cell4 Remove and replace oil nozzle5 Remove and replace electrodes6 Remove and replace limit control7 Remove and replace fan control8 Remove and replace gas valve9 Remove and replace wall thermostat

10 Remove and replace pilot safetyII Replace blower motor shaft and bearings12 Replace belt drive blower motor13 Replace direct drive blower motor

141

163

(TA

SK

ST

AT

EM

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T)

VI-

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(TA

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SC

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[Exp

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avio

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ce:

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Tec

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air

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in a

kno

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, and

prom

ote

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empl

oyer

whe

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r po

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le.

He

shou

ld c

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iors

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fficu

lty a

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.H

e sh

ould

ans

wer

que

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ns w

hich

rel

ates

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e sh

ould

mai

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prop

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ce b

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sure

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ompl

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mph

asis

sho

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sk a

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ided

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g an

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est a

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ight

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ner.

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ld g

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his

fello

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mpl

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iona

lism

.

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iona

l Num

bers

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dam

enta

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cula

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ic L

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bers

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ing[

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larit

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I

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se c

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as, o

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mim

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S

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ES

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odel

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R S

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ater

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air

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ote

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empl

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r po

ssib

le.

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shou

ld c

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uper

iors

whe

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fficu

lty a

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e sh

duld

ans

wer

que

stio

ns w

hich

rel

ates

to th

e re

pair

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at h

and

with

hon

esty

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inte

grity

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e sh

ould

mai

ntai

n a

prop

er b

alan

ce b

etw

een

pres

sure

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ompl

ete

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prid

e in

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k.E

mph

asis

sho

uld

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lace

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erfo

rmin

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e ta

sk a

t han

d w

ithou

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eces

saril

ydi

srup

ting

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activ

ities

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shou

ld s

how

con

cern

for

the

prem

ises

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e sh

ould

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caut

ione

d to

ent

er o

nly

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thos

e cu

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whi

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erta

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ided

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ccur

ate,

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est a

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erfo

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aigh

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anne

r.H

e sh

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rs p

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iona

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Cal

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ses

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Ter

min

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D R

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ry to

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occ

ur

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SE

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OR

S

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acem

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fg's

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odel

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ld r

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(TA

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ME

NT

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IEN

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MA

TH

NU

MB

ER

SY

ST

EM

S

Sim

ply

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ed to

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n m

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anta

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TK

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ffect

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hea

ting

and

cool

ing

on e

xpan

sion

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ater

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etal

)

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avio

r S

cien

ce:

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hnic

ian

shou

ld ta

lk o

nly

abou

t the

rep

air

job

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in a

kno

wle

dgea

ble

way

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prom

ote

his

empl

oyer

whe

neve

r po

ssib

le.

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shou

ld c

onsu

lt w

ith s

upen

ors

whe

n di

fficu

lty a

rises

.H

e sh

ould

ans

wer

que

stio

ns w

hich

rel

ates

to th

e re

pair

job

at h

and

with

hon

esty

and

inte

grity

.H

e sh

ould

mai

ntai

n a

prop

er b

alan

ce b

etw

een

pres

sure

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ompl

ete

job

and

pnde

in w

ork.

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phas

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houl

d be

pla

ced

upon

per

form

ing

the

task

at h

and

with

out u

nnec

essa

rily

disr

uptin

g su

rrou

ndin

g ac

tiviti

es a

nd h

e sh

ould

sho

w c

once

rn fo

r th

e pr

emis

es.

He

shou

ld b

e ca

utio

ned

to e

nter

onl

y in

to th

ose

cust

omer

rel

atio

ns w

hich

per

tain

to th

e jo

bat

han

d. P

erso

nal e

ntan

glem

ents

or

argu

men

ts w

ith c

usto

mer

s sh

ould

alw

ays

be a

void

ed.

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ing

and

disc

ussi

on o

f cos

ts s

houl

d be

acc

urat

e, h

ones

t and

per

form

ed in

a s

trai

ght

forw

ard

man

ner.

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shou

ld g

et a

long

with

his

fello

w e

mpl

oyee

and

dev

elop

a r

elat

ions

hip

that

will

not

hurt

eac

h ot

hers

pro

fess

iona

lism

.

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iona

l Num

bers

:

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dam

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l Ope

ratio

ns (

Cal

cula

tion

Add

ition

alg

orith

mS

ubtr

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n al

gorit

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asic

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hmet

ic S

kills

and

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cept

sR

atio

and

pro

port

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asic

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sure

men

t Ski

lls a

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pts

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rum

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en a

n In

stru

men

t of M

easu

re, d

eter

min

e pr

ecis

ion

and/

or a

ccur

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with

res

pect

to r

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erro

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its, a

nd to

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ic L

ogic

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uctiv

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duct

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s of

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bers

: (w

ithou

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cula

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ingM

fg. d

ata

plat

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ICA

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NS

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OD

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win

g

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pone

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ail i

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ual a

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rmat

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l rep

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min

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EM

EN

T)

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4 R

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nozz

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lace

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ty:

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use

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hand

tool

sU

se c

are

whe

n w

orki

ng w

ith o

il

Haz

ard:

Inju

ry to

one

self

or

othe

rs m

ay o

ccur

Fire

or

expl

osio

n m

ay o

ccur

DE

CIS

ION

S

*

No

heat

Noz

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plug

ged .

CU

ES

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erm

ine

corr

ect n

ozzl

e re

plac

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's. m

odel

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ial N

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mak

e co

rrec

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t cou

ldre

sult

in im

prop

er u

nit o

pera

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SK

STA

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NT

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I-4

RE

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VE

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TH

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ed to

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ffec

t of

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ing

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cool

ing

on e

xpan

sion

of

mat

eria

ls [

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etal

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uids

und

er p

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rre

[Oil]

Beh

avio

r Sc

ienc

e:

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hnic

ian

shou

ld ta

lk o

nly

abou

t the

rep

air

job

and

in a

kno

wle

dgea

ble

way

, and

prom

ote

his

empl

oyer

whe

neve

r po

ssib

le.

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shou

ld c

onsu

lt w

ith s

uper

iors

whe

n di

ffic

ulty

ari

ses.

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shou

ld a

nsw

er q

uest

ions

whi

ch r

elat

es to

the

repa

ir jo

b at

han

d w

ith h

ones

ty a

nd in

tegr

ity.

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shou

ld m

aint

ain

a pr

oper

bal

ance

bet

a ee

n pr

essu

re tc

com

plet

e jo

b an

d pr

ide

in w

ork.

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phas

is s

houl

d be

pla

ced

upon

per

form

i'ig

the

task

at h

and

with

out u

nnec

essa

nly

disr

uptin

g su

rrou

ndin

g ac

tiviti

es a

nd %

e sh

ould

sho

w c

once

rn f

or th

e pr

emis

es.

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shou

ld b

e ca

utio

ned

to e

nter

onl

y in

to th

ose

cust

omer

rel

atio

ns w

hich

per

tain

to th

e jo

b.

at h

and.

Per

sona

l ent

angl

emen

ts o

r ar

gum

ents

with

cus

tom

ers

shou

ld a

lway

s be

avo

ided

.B

illin

g an

d di

scus

sion

of

cost

s sh

ould

be

accu

rate

, hon

est a

nd p

erfo

rmed

in a

str

aigh

tfo

rwar

d m

anne

r.H

e sh

ould

get

alo

ng w

ith h

is f

ello

w e

mpl

oyee

and

dev

elop

a r

elat

ions

hip

that

will

not

hurt

eac

h ot

hers

pro

fess

iona

lism

.

Rat

iona

l Num

bers

:

Fund

amen

tal O

pera

tions

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alcu

latio

n)A

dditi

on a

lgon

thm

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algo

rith

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asic

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thm

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Ski

lls a

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once

pts

Rat

io a

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ropo

rtio

noil

Bas

ic M

easu

rem

ent S

kills

and

Con

cept

sIn

stru

men

tsG

iven

an

Inst

rum

ent o

f M

easu

re, d

eter

min

e pr

ecis

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elat

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erro

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igni

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igits

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tole

ranc

e.B

asic

Log

icD

educ

tive/

Indu

ctiv

e

Use

s of

Num

bers

: (w

ithou

t cal

cula

tion)

Cod

ingM

fg. d

ata

plat

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ICA

TIO

NS

PE

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OR

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NC

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OD

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PLE

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KIL

LS /C

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CE

PT

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ding

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win

g

Wri

ting

Dat

a pl

ate

Mfg

. ins

truc

tions

Com

pone

nts

Serv

ice

orde

r

Det

ail i

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ence

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ual a

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sis

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rmat

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l rep

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min

olog

y/G

ener

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ular

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ty o

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SK

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AT

EM

EN

T)

VI-

5 R

EM

OV

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ND

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PLA

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TE

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PO

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1.01

1111

1117

1=.1

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s sh

ould

alw

ays

beav

oide

d.B

illin

g an

d di

scus

sion

of c

osts

sho

uld

be a

ccur

ate,

hon

est a

nd p

erfo

rmed

in a

str

aigh

tfo

rwar

d m

anne

r.H

e sh

ould

get

alo

ng w

ith h

is fe

llow

em

ploy

ee a

nd J

evel

op a

rel

atio

nshi

p th

at w

ill n

othu

rt e

ach

othe

rs p

rofe

ssio

nalis

m.

Rat

iona

l Num

bers

:

Fun

dam

enta

l Ope

ratio

ns (

Cal

cula

tion)

Add

ition

alg

orith

mS

ubtr

actio

n al

gorit

hmB

asic

Arit

hmet

ic S

kills

and

Con

cept

sR

atio

and

pro

port

iono

ilB

asic

Mea

sure

men

t Ski

lls a

nd C

once

pts

Inst

rum

ents

Giv

en a

n In

stru

men

t of M

easu

re, d

eter

min

e pr

ecis

ion

and/

or a

ccur

acy

with

res

pect

to r

elat

ive

erro

r, s

igni

fican

t dig

its, a

nd to

lera

nce.

Bas

ic L

ogic

Ded

uctiv

e/In

duct

ive

Use

s of

Num

bers

: (w

ithou

t cal

cula

tion)

Cod

ingM

fg. d

ata

plat

e

CO

MM

UN

ICA

TIO

NS

PE

RF

OR

MU

CE

MO

DE

SE

XA

MP

LES

SK

ILLS

/CO

NC

EP

TS

Rea

ding

Vie

win

g

Writ

ing

211

Dat

a pl

ate

Mfg

. ins

truc

tions

Com

pone

nts

Ser

vice

ord

er

Det

ail i

nfer

ence

Vis

ual a

naly

sis

Info

rmat

iona

l rep

ort

Ter

min

olog

y/G

ener

al v

ocab

ular

yC

larit

y of

exp

ress

ion

.,

(TA

SK

ST

AT

EM

EN

T)

VI-

9 R

EM

OV

E A

ND

RE

PLA

CE

WA

LL

TH

ER

MO

STA

T

TO

OLS

, EQ

UIP

ME

NT

, MA

TE

RIA

LS,

OB

JEC

TS

AC

TE

D U

PO

NP

ER

FO

RM

AN

CE

KN

OW

LED

GE

SA

FE

TY

- H

AZ

AR

D

ST

K

DE

CIS

ION

S

Det

erm

ine

type

and

for

repl

acem

ent t

herm

osta

tac

cord

ing

to m

fg's

. mod

el a

nd s

eria

l Nos

.

Rem

ove

ther

mos

tat

Rep

lace

ther

mos

tat a

nd c

heck

cal

ibra

tion

Che

ck o

pera

tion

Saf

ety:

Pro

per

care

and

use

of h

and

tool

s

Haz

ard:

Inju

ry to

one

self

or o

ther

s m

ay o

ccur

CU

ES

The

rmos

tat c

anno

t be

calib

rate

d or

adj

uste

d

ER

RO

RS

Fai

lure

to r

epla

ce w

ith p

rope

r th

erm

osta

t wou

ld r

esul

t in

unit

not p

erfo

rmin

g to

its

capa

city

(TA

SK

ST

AT

EM

EN

T)

V1-

9 R

EM

OV

E A

ND

RE

PLA

CE

WA

LL

TH

ER

MO

STA

T

SC

IEN

CE

MA

TH

- N

UM

BE

R S

YS

TE

MS

Sim

ple

mac

hine

s us

ed to

gai

n m

echa

nica

l adv

anta

ge [

STK

]E

ffec

t of

heat

ing

and

cool

ing

on e

xpan

sion

of

mat

eria

ls [

Bim

etal

]T

rans

fer

of h

eat f

rom

one

bod

y to

aro

ther

[Hea

t on

bim

etal

]

Beh

avio

r Sc

ienc

e:

Tec

hnic

ian

shou

lu ta

lk o

nly

abou

t the

rep

air

job

and

in a

kno

wle

dgea

ble

way

, and

prom

ote

his

empl

oyer

whe

neve

r po

ssib

le.

He

shou

ld c

onsu

lt w

ith s

uper

iors

whe

n di

ffic

ulty

ari

ses.

He

shou

ld a

nsw

er 4

uest

ions

whi

ch r

elat

es to

the

repa

:: jo

b at

han

d w

ith h

ones

ty a

nd in

tegr

ity.

He

shou

ld m

aint

ain

a pr

oper

bal

ance

bet

wee

n pr

essu

re to

com

plet

e jo

b an

d pr

ide

in w

ork.

Em

phas

is s

houl

d be

pla

ced

upon

per

form

ing

the

task

at h

and

with

out u

nnec

essa

rily

disr

uptin

g su

rrou

ndin

g ac

tiviti

es a

nd h

e sh

ould

sho

w c

once

rn f

or th

e pr

emis

es.

He

shou

ld b

e ca

utio

ned

to e

nter

onl

y in

to th

ose

cust

omer

rel

atio

ns w

hich

per

tain

to th

e jo

bat

han

d. P

erso

nal

enta

ngle

men

ts o

rar

gum

ents

with

cus

tom

ers

shou

ld a

lway

s be

avo

ided

.B

illin

g an

d di

scus

sion

of

cost

s sh

ould

be

accu

rate

, hon

est a

nd p

erfo

rmed

in a

str

aigh

tfo

rwar

d m

anne

r.H

e sh

ould

get

alo

ng w

ith h

is f

ello

w e

mpl

oyee

and

dev

elop

a r

elat

ions

hip

that

will

not

hurt

eac

h ot

hers

pro

fess

iona

lism

.

Rat

iona

l Num

bers

:

Fund

amen

tal O

pera

tions

(C

alcu

latio

n)A

dditi

on a

lgor

ithm

Subt

ract

ion

algo

rith

mB

asic

Ari

thm

etic

Ski

lls a

nd C

once

pts

Rat

io a

nd p

ropo

rtio

noil

Bas

ic M

easu

rem

ent S

kills

and

Con

cept

sIn

stru

men

tsG

iven

an

Inst

rum

ent o

f M

easu

re, d

eter

min

e pr

ecis

ion

and/

or a

ccur

acy

with

res

pect

to r

elat

ive

erro

r, s

igni

fica

ntdi

gits

, and

tole

ranc

e.B

asic

Log

icD

educ

tive/

Indu

ctiv

eU

ses

of N

umbe

rs: (

with

out c

alcu

latio

n)C

odin

g-M

fg. d

ata

plat

eB

asic

Mea

sure

men

t Ski

lls a

nd C

once

pts

Rea

ding

and

inte

rpre

ting

repr

esen

tatio

nal g

raph

s[W

irin

g di

agra

m]

CO

MM

UN

ICA

TIO

NS

PE

RF

OR

MA

NC

E M

OD

ES

EX

AM

PLE

SS

KIL

LS/C

ON

CE

PT

S

Iski

lii

Rea

ding

Vie

win

g

Wri

ting

Dat

a pl

ate

Mfg

. ins

truc

tions

Com

pone

nts

Serv

ice

orde

r

Det

ail i

nfer

ence

Vis

ual a

naly

sis

Info

rmat

iona

l rep

ort

Ter

min

olog

y/G

ener

al v

ocab

ular

yC

lari

ty o

f ex

pres

sion

(TA

SK

ST

AT

EM

EN

T)

VI-

10 R

EM

OV

E A

ND

RE

PLA

CE

PIL

OT

Sth

FET

Y

TO

OLS

, EQ

UIP

ME

NT

, MA

TE

RIA

LS,

OB

JEC

TS

AC

TE

D U

PO

NP

ER

FO

RM

AN

CE

KN

OW

LED

GE

SA

FE

TY

- H

AZ

AR

D

ST

K

DE

CIS

'ON

S

Det

erm

ine

wha

t com

pone

nt in

saf

ety

pilo

t ass

embl

y is

def

ectiv

eD

eter

min

e ty

pe a

nd s

ize

or p

rope

r re

plac

emen

tac

cord

ing

to m

fg's

. mod

el a

nd s

eria

l Nos

.

1

Tur

n of

f fue

l sup

ply

Loca

te d

efec

tive

com

pone

ntR

epla

ce d

efec

tive

com

pone

ntC

heck

for

prop

er o

pera

tion CU

ES

No

heat

Cus

tom

er m

ust r

elig

ht p

ilot o

r re

set s

afet

y bu

tton

Saf

ety:

Pro

per

care

and

use

of h

and

tool

sU

se c

are

whe

n w

orki

ng'it

h ga

s

Haz

ard:

Inju

ry to

one

self

or o

ther

s m

ay o

ccur

Fire

or

expl

osio

n m

ay o

ccur

ER

RO

RS

Fai

lure

to r

epla

ce p

rope

r co

mpo

nent

wou

ld r

esul

t in

com

plai

nt n

ot b

eing

sat

isfie

d or

con

tinue

d er

ratic

ope

ratio

n of

the

unit

(TA

SK

ST

AT

EM

EN

T)

VI-

10 R

EM

OV

E A

ND

RE

PLA

CE

PIL

OT

SA

FE

TY

SC

IEN

CE

MA

TH

NU

MB

ER

SY

ST

EM

S

Sim

ple

mac

hine

s us

ed to

gai

n m

echa

nica

l adv

anta

ge [S

TK

'E

ffect

of h

eatin

g an

d co

olin

g on

exp

ansi

on o

fm

ater

ials

(B

imet

al]

Flu

ids

unde

r pr

essu

re (

gas)

Beh

avio

r S

cien

ce:

Tec

hnic

ian

shou

ld ta

lk o

nly

abou

t the

rep

air

job

and

in a

kno

wle

dgea

ble

..,ay

. and

prom

ote

his

empl

oye:

whe

neve

r po

ssib

le.

He

shou

ld c

onsu

lt w

ith s

uper

iors

whe

n di

fficu

lty .:

uses

.H

e sh

ould

ans

wer

que

stio

ns w

hich

rel

ates

to th

e re

pair

job

at h

and

with

hon

esty

and

inte

grity

.H

e sh

ould

mai

ntai

n a

prop

er b

alan

ce b

et e

en p

ress

ure

to c

ompl

ete

job

and

prid

e in

wor

kE

mph

asis

sho

uld

be p

lace

d up

on p

erfo

rmin

g th

e ta

sk a

t han

dw

ithou

t unn

eces

saril

ydi

srup

ting

surr

ound

ing

activ

ities

and

he

shou

ld s

how

con

cern

fort

he p

rem

ises

.H

e sh

ould

be

caut

ione

d to

ent

er o

nly

into

thos

e cu

stom

er r

elat

ions

whi

ch p

erta

in to

the

'.)

at h

and.

Per

sona

l ent

angl

emen

ts o

r ar

gum

ents

with

cus

tom

ers

shou

ld a

lway

sbe

avo

ide.

..B

illin

g an

d di

scus

sion

of c

osts

sho

uld

be a

ccur

ate,

hon

est a

nd p

erfo

rmed

in a

str

aigh

tfo

rwar

d m

anne

r.H

e sh

ould

get

al,I

ng w

ith h

is fe

llow

em

ploy

ee a

nd d

evel

op a

rel

atio

nshi

p th

atw

ill n

othu

rt e

ach

othe

rs r

.9fe

ssio

nalis

m.

Fun

dam

enta

l Ope

ratio

ns (

Cal

cula

tion)

Add

ition

alg

orith

mS

ubtr

actio

n al

gorit

hmU

ses

of N

umbe

rs: (

With

out c

alcu

latio

n)C

odin

gMfg

. dat

a pl

ate

Bas

ic A

rithm

etic

Ski

lls a

nd C

once

pts

Rat

io a

nd p

ropo

rtio

nGas

......

.....1

CO

MM

UN

ICA

TIO

NS

PE

RF

OR

MA

NC

E M

OD

ES

EX

AM

PLE

SS

KIL

LS /C

ON

CE

PT

S

0664

Rea

ding

.4.4

Vie

win

g

Wnt

ing

Dat

a pl

ate

Mfg

. ins

truc

tions

Com

pone

nts

Ser

vice

ord

er

Det

ail i

nfer

ence

Vis

ual a

naly

sis

Info

rmat

iona

l rep

ort

Ter

min

olog

y/G

ener

al v

ocab

ular

yC

larit

y of

exp

ress

ion

40

(TA

SK

ST

AT

EM

EN

T)

VI

-!!

RE

PLA

CE

BL

OW

ER

MO

TO

R S

HA

FT A

ND

BE

AR

ING

S

TO

OLS

, EQ

UIP

ME

NT

, MA

TE

RIA

LS,

OB

JEC

TS

AC

TE

D U

PO

NP

ER

FO

RM

AN

CE

KN

OW

LED

GE

SA

FE

TY

- H

AZ

AR

D

Sta

ndar

d T

ool K

itS

et b

low

er b

eann

gsB

low

er s

haft

Dis

conn

ect b

low

er fr

om u

nit

Rep

lace

sha

ft an

d be

arin

gs in

blo

wer

Rea

ssem

ble

blow

er in

uni

tC

heck

rot

atio

n of

blo

wer

to o

bser

ve p

rope

r cl

eara

nce

Saf

ety

Be

sure

cab

inet

or

rem

aini

ng p

arts

are

sup

port

ed p

rope

rly w

hen

repa

iring

sec

tion

is r

emov

ed

Hai

ard:

Whe

n di

scon

nect

ing

blow

er u

nit I

t can

dro

p th

us d

entin

g ho

usin

gm

akin

g at

inop

erab

le a

fter

repa

ir

DE

CIS

ION

SC

UE

S

Noi

sy o

pera

tion

of b

low

er u

nit

ER

RO

RS

.

Impr

oper

loca

tion

of s

haft

stop

s ca

n ca

use

enou

gh fn

ctio

n to

caus

e ov

erlo

adin

g of

blo

wer

mot

orT

ore

plac

e be

arin

gs o

nly

or c

ompl

ete

shaf

tan

d be

arin

g un

it

1

(TA

SK

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EM

EN

T' V

I -11

RE

PLA

CE

BLO

WE

R M

OT

OR

SH

AF

TA

ND

BE

AR

ING

S

SC

IEN

CE

MA

TH

- N

UM

BE

R S

YS

TE

MS

Wor

k in

put a

nd w

ork

outp

ut, f

rictio

n an

d ef

ficie

ncy

in s

impl

e m

achi

nes

Rat

iona

l Num

bers

:

Fun

dam

enta

l Ope

ratio

ns (

Cal

cula

tion)

Add

ition

alg

onth

m.

Sub

trac

tion

algo

rithm

Bas

ic A

rithm

etic

Ski

lls a

nd C

once

pts

Rat

io a

nd p

ropo

rtio

noil

Bas

ic M

easu

rem

ent S

kills

and

Con

cept

sIn

stru

men

tsG

iven

an

Inst

rum

ent o

f Mea

sure

, det

erm

ine

prec

isio

n an

d/or

acc

urac

y w

ith r

espe

ctto

rel

ativ

e er

ror.

sig

nific

ant d

igits

. and

tole

ranc

eB

asic

Log

icD

educ

tive/

Indu

ctiv

e

Use

s of

Num

bers

: (w

ithou

t cal

cula

tion)

Cod

ingM

fg. d

ata

plat

e

CO

MM

UN

ICA

TIO

NS

Rea

ding

Writ

ing

PE

RF

OR

MA

NC

E M

OD

ES

EX

AM

PLE

SS

KI L

LS/C

ON

CE

PT

S

Inst

ruct

ions

Ser

vice

ord

er

Pro

cess

rep

ort

Info

rmat

iona

l rep

ort

Ter

min

olog

yC

larit

y of

exp

ress

ion

rank

(TA

SK

ST

AT

EM

EN

T).

VI-

12 R

EP

LAC

E B

ELT

DR

IVE

BLO

WE

R M

OT

OR

TO

OLS

, EQ

UIP

ME

NT

, MA

TE

RIA

LS,

OB

JEC

TS

AC

TE

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PO

N

Sta

ndar

d T

ool K

itR

ubbe

r M

ount

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orV

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tA

mpr

obe

im...

1.21

DE

CIS

ION

S

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pel H

P m

otor

1

PE

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OR

MA

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DG

ES

AF

ET

Y -

HA

ZA

RD

Dis

conn

ect b

low

er s

uppl

yR

emov

e m

otor

and

rep

lace

Rew

ire m

otor

Inst

all V

-Bel

talli

gn a

nd c

orre

ct te

nsio

nC

heck

uni

t mot

or a

mp

draw

aga

inst

mot

or r

atin

g

Inop

erat

ive

blow

er

Saf

ety

Cov

er e

nds

of d

isco

nnec

ted

wire

s

Haz

ard:

Mot

or c

an b

e dr

oppe

d ca

usin

g in

jury

to th

e w

orke

rs fe

et o

rfin

gers

due

to th

e po

sitio

n w

hile

per

form

ing

the

task

CU

ES

ER

RO

RS

Impr

oper

wire

con

nect

ions

mot

or r

uns

wro

ng d

irect

ion

(TA

SK

ST

AT

EM

EN

T)

VI-

12 R

EPL

AC

E B

EL

T D

RIV

E B

LO

WE

R M

OT

OR

SC

IEN

CE

MA

TH

- N

UM

BE

R S

YS

TE

MS

Wor

k in

put,

v.or

k ou

tput

, fric

tion

and

effic

ienc

y in

sim

ple

mac

hine

s

'

Rat

iona

l Num

bers

:

Fun

dam

enta

l Ope

ratio

ns (

Cal

cula

tion)

Add

ition

alg

orith

mS

ubtr

actio

n al

gorit

hmB

asic

Arit

hmet

ic S

kills

::::.

_ C

once

pts

Rat

io a

nd p

ropo

rtio

noil

Bas

ic M

easu

rem

ent S

kills

and

Con

cept

sIn

stru

men

tsG

iven

an

Inst

rum

ent o

f Mea

sure

, det

erm

ine

prec

isio

n an

d/or

acc

urac

yw

ith r

espe

ctto

rel

ativ

e er

ror.

sig

nific

ant d

igits

. and

tole

ranc

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Index: Standard Tool Kit

STKStandard Tool Kit

i -Wire Brush1-Scrat ,h Awl1-Needle Nose Pliers1-Standar Screwdriver Set 12", 6", 4", Stubby, and Pocket Size1-Allen Wrench Set1-Phillips acrewdriver Set 8", 4", and Stubby1-Set Open Adjustable Wrenches 12", 10", 8", 6", 4"1-Channel Lock Pliers1-Standard Pliers1-Socket Set Va" to 3/4"1-Nut Driver Set 1/2" to 1/2"1-Vaco Grip Pliers1-Spark Drill1-Swage Kit 3/16" to 1/2"1-Set Orifice Drills1-Level1-Set Box End Wrenches1-Set Open End Wrenches1-Tube Cutter1-Mini Tube Cutter1-Flaring Tool Kit1-Valve Wrench1-Magnet

1 y's

1-Hand Drill1-Nozzle Wrench1-InSpection Mirror2-Spirit Thermometers1-Flashlight2-Pipe Wrenches 14", 10"1-Crimper Tool1-Hand Brake Tool1-Rule or Tape1-Pair Double Cut Snips1-50' Grounded Extension Cord1-Oil Can1-9t4 Electric Drill1-Set Drill Bits1-Star Drill2-Chisels 12" long and 1 cold2-Hammers medium, large1-Sheet Metal HammerI-Pair Straight Snips 3" jaw1-Pair Left Snips1-Pair Right SnipsI-Pair Goggles1-Hack Saw

Silver Clips1-Hard Hat or Plastic Bump Hat

TEST EQUIPMENT

APAVIAVMCACO2KCTKDCDGDSTELDHLDMAVTMGPTSGASPTPTTTUMVGVOMVPWM

Index: Test Equipment

AMPROBEAIR VELOCITY INDICATORAIR VELOCITY METERCAPACITOR ANALYZERCO2 KITCOMBUSTION TEST KITDIAL A CHARGEDRAFT GAUGEDIAL STACK THERMOMETERELECTRONIC LEAK DETECTORHALIDE LEAK DETECTORMILLI AMP VOLT TESTERMANIFOLD AND GAUGESPRESTOLITE B TANK WITH TORCH HEADSMOKE GAUGE ANALYZERSLING PSYCHROMETERTAYLOR PLENUM THERMOMETERTHERMISTER THERMOMETERMANOMETERVACUUM GAUGEVOLT OHM METERVACUUM PUMPWATT METER

0 t)

Index: Standard Supplies

SS STANDARD SUPPLIES

1. PIPE JOINT COMPOUND2. LEAK LOCK3. SILVER SOLDER4. SILVER SOLDER FLUX5. COPPER TUBING7. COPPER SWEAT FITTINGS8. PIPE FITTINGS9. GAS COCKS

10. REFRIGERATION VALVES11. SEALING COMPOUND12. DRIERS13. SIGHT GLASSES14. MOISTURE INDICATORS15. CYLINDER R-1216. CYLINDER R-2217. CYLINDER NITROGEN18. REFRIGERATION OIL19. IN LINE SERVICE VALVES20. CAPACITORS21. OVERLOAD PROTECTORS22. RELAYS23. BELTS24. FILTERS25. TAPE: ELECTRICIANS, FURNACE, ARMAFLEX, FRICTION

26. ASSORTED WIRE NUTS, SHEET METAL SCREWS, NUTS, BOLTS

197

---

APPENDIX

Duty I

1. Install Window Air Conditioner2. Install Central Air Conditioner3. Install Self Contained Commercial Refrigeration Unit4. Install Remote Condensing Unit with Single Cabinet

DomesticRefrigeration

x

CommercialRefrigeration

xx

AirConditioning

xx

5. Install Remote Commercial Condensing Unit withMultiple Cabinets x

Duty H

1. Hook Hermetic Compressor Direct to Power Supply x x x2. Check Circuitry of the Compressor, Protector and Relay x x x3. Check Capacitor x x x4. Check Circuitry of Defrost System x x x5. Check Circulation Fan Motors x x x6. Check and Adjust Control Thermostat x x x7. Attach Manifold and Gauges to Service Valves and

Check Pressure x x x9. Check Compressor Efficiency x x x

10. Locate Leak in a Refrigeration System Using ElectronicLeak Detector x x x

11. Locate Leak in a Refrigeration System Using HalideTorch x x x

12. Locate Leak in a Refrigeration System Using BubbleMethod x x x

13. Check Unit OperationOil LevelSight GlassMoisture Indicator x x

14. Check and Adjust Automatic Expansion Valve x x15. Check, Test, and Adjust Thermostatic Expansion Valve x x16. Check and Adjust Pressure Motor Control x x17. Check and Adjust Low Pressure Safety Control x x18. Check and Adjust High Pressure Safety Control x x19. Adjust and Calibrate Oil Pressure Control20. Check Icemaker for Operation x

x x

21. Check and Adjust Water Valve x x22. Check Hot Gas Defrost Solenoid and Valve x x

01

Heating

Refrigeration Refrigeration Conditioning

23. Check Humidity with Sling Psychrometer x24. Check and Adjust Humidstat x x25. Check Condensate Pump and Drain x x26. Check Blower Assembly and Filter x x

27. Check Heat Pump Reversing System x28. Check System for Burn Out and Install Cleanup Kit x x x29. Service Electronic Air Cleaner x x

ng

Duty III

1. Evactiate a Refrigeration System2. Pump System Down into Receiver Tank3. Recharge System Using Sight Glass4. Recharge System Weighing in Refrigeration5. Fill Dial a Charge6. Recharge a Refrigeration System Using Dial a Charge

and Replace Control Thermostatand Replace Defrost Timerand Replace Motor Overload Protectorand Replace Capacitorand Replace Defrost Heaterand Replace Defrost Terminatorand Replace Relayand Replace Fan Motors

Repair Leak in Copper Lines of SystemRemove and Replace CompressorAdd Oil to SystemRemove Restriction from Capillary TubeRemove and Replace Capillary TubeRemove and Replace Automatic Expansion ValveRemove and Replace Thermostatic Expansion ValveInstall it Drier, Sight Glass or Moisture Indicator

x x xx xx xx x

xx

7. Remove x x x8. Remove x x9. Remove x x x

10. Remove x x x11. Remove x x12. Remove x x13. Remove x x x14. Remove x x x

15. x x x16. x x x17. x x x

18. x x x

19. x x x

20. x x

21. x x22. x x

23. Remove and Replace High or LOW Pressure SafetyControl x x

24. Remove and Replace High or Low Pressure MotorControl

25. Remove and Replace Oil Pressure Safety Control26. Remove and Replace Hot Gas Defrost Solenoid and

Valve x27. Repair Evaporator with Epoxy x28. Remove and Replace Condensation Pump Motor x x29. Remove and Replace Humidistat x x30. Balance the Air Conditioning System x

45

199

x

x

Domestic Commercial AirRefrigeration Refrigeration Conditioning Healing

Duty IV

1. Install Furnaces GasOilElectric x

Duty V

1. Check Oil Supply x

2. Check Oil Pump x

3. Check Ignition System x

5. Check Pilot and Thermocouple Assembly x

6. Check Gas Valve Assembly x

7. Check Wall Thermostat x x

8. Check and Adjust Fan Control x x

9. Check and Adjust Limit Control x x

10. Check and Adjust Oil Burner x

11. Check Natural Gas Manifold Pressure x x

Duty VI

1. Replace Heat Exchanger x

2. Remove and Replace Oil Pump x

3. Remove and Replace Cad Cell x

4. Remove and Replace Oil Nozzle x

5. Remove and Replace Electrodes x

6. Remove and Replace Limit Control x x

7. Remove and Replace Fan Control x x

8. Remove and Replace Gas Valve x

9. Remove and Replace Wall Thermostat x x

10. Remove and Replace Pilot Safety x

11. Replace Blower Motor Shaft and Bearings x x

12. Replace Belt Drive Blower Motor x x

13. Replace Direct Drive Blower Motor x x

100