AGNI FIBER BOARDS PVT. LTD. AN ISO 9001-2008 …Agni Fiber Boards is an ISO 9001-2008 organization...

AGNI FIBER BOARDS PVT. LTD.AN ISO 9001-2008 ORGANIZATIONAN ISO 9001 2008 ORGANIZATION

991/1/A, G.I.D.C., MAKARPURA MAKARPURA. VADODARA. GUJARAT.INDIA-390010PHONE: +91-265-2631713 / 2646121. TELEFAX:+91-265-2634531.

[email protected] info@agnifrpcom

if i lt iwww.agnifrp.com www.agnipultrusion.com

ABOUT AGNI FIBER BOARDSAgni Fiber Boards Pvt Ltd is started with single product in theAgni Fiber Boards Pvt. Ltd. is started with single product in the year 1998 at Vadodara, Gujarat, Western part of India. And now company has grown to produce multiple products with different technologies. The production plant is spreaded over in land area of 20000 sq. ft. and Built up area of 45850 sq ft

Agni Fiber Boards is an ISO 9001-2008 organization

We are well connected via road air and trainWe are well connected via road, air and train.

We are well equipped with high Electrical testing equipment, Universal testing equipment, bending test equipment’s etc. that help us to develop quality end products. All the products are tested in govt. approved lab i.e. ERDA, located in our industrialtested in govt. approved lab i.e. ERDA, located in our industrial zone in Vadodara. All process like batch mixing, Grinding, Cutting are carried out In house.10 March 2014

AGNI PRODUCT BRIEF

FRP Pultruded Products:

FRP/GRP POLYSTER PULTRUDED PROFILESFRP/GRP POLYSTER PULTRUDED PROFILESFRP/GRP FASTENERS.FRP/GRP VINYLEASTER PULTRUDED PROFILESFRP/GRP EPOXY PULTRUDED PROFILES

10 March 2014

10 March 2014

G th PlGrowth PlanWe are expecting turn over of 7 2 Million $ forWe are expecting turn over of 7.2 Million $ for year 2013-14

We are adding die for all cooling tower structural profiles

We have completed all sections for FRP/GRP C bl t d L ddCable trays and Ladders

TURN OVER (2011-12)EXPORT , $67,562

Total , $2,234,509DOMESTIC

, $2,166,948

TURN OVER (2012-13)EXPORT

, $175,145

Total , $3,589,714DOMESTIC

, $3,414,570

ORGANISATION CHARTMANAGING DIRECTOR

EXECUTIVE DIRECTOR

MANAGER INCHARE MANAGER SR. EXECUTIVE SR. EXECUTIVE MANAGER PRD. MANAGER FINANCE &

ADMINISRATOTION

GE TECH. PLAN &

DIE MAINT

PRODUCTION PULTRUSION

PLANT – 2

MKT (PULTRUSION)

MKT (THERMAL INSULATION)

THERMAL INSULATION &

PULTRUSION PLANT 1

(QAS) M.R

SHIFT SUPERVISOR PULTRUSION

PLANT – 2

SUPRVISOR

DISPATCH PLANT-2

SUPERVISOR THERMAL

INSULATION

SUPRVISOR DISPATCH THERMAL

INSULASION

INCHARGE STORE

SUPRVISOR DISPATCH

EPOXY

SHIFT SUPERVISOR PULTRUSION

INCHARGE QAS PLANT-210 March 2014

AGNI CUSTOMER

EXPORT POWER MAX TRADING ,LLC OGLAEND INDUSTRIES SDN BHD COOPER B LINE ,MIDDLE EAST UNION FIBERLLC-UAE ALLIED TUBE AND CONDUIT-USA

DOMESTIC TATA CHEMICALS LTD GACTEL TURNKEY PROJEST LTD MELFRANK ENGINEERS MELFRANK ENGINEERS CANARA ENGINEERS PVT. LTD PAHARPUR COOLING TOWERS HAMON SHRIRAM COTTRELL PVT LTD HAMON SHRIRAM COTTRELL PVT. LTD

PULTRUSION LINE DETAILS

Equipped with 22 nos. Automatic Pultrusionmachines having 80 production lines

We supply profiles in various resin systems such as epoxy, polyester, vinyl ester etc.such as epoxy, polyester, vinyl ester etc.

Supply profiles with different grade glass roving like ER and ECR Grade forroving like ER and ECR Grade for customized applications.

We can supply as per your colors pp y p yrequirements.

We also supply material with fabrication pp y

Manufacturing Capabilities

Sr No Machinery QtySr No. Machinery Qty1 Pultrusion m/c( Machines each 10 ton) 80 Lines2 DG SET SUPER NOVA MAKE 2 Nos2 DG SET ,SUPER NOVA MAKE , 2 Nos3 R.F.Dryer m/c(Parana Make) 4 Nos4 Oven 4 Nos4 Oven

(Agni Make 6’X4'X4’- 300º temp.), (Agni Make 20’ X3.3’ X 2’ - 150º temp.)

4 Nos

5 Cutting m/c(14” capacity) 4 Nos6 Die for FRP pultruded profiles 600 Nos7 Hand Cutting Machine (Elctrex,4” Dia

cutting)20 Nos

8 Drilling Machine(Panchal make=3/4”1/4”) 15 Nos8 Drilling Machine(Panchal make=3/4”1/4”) 15 Nos

10 March 2014

AGNI FIBER TEST INSTRUMENT LIST

Sr. No. Instrument Name Nos.1 UNIVERSAL TESTING MACHINE 12 PRESSURE GAUGE 23 WEIGHING BALANCE 74 HIGH VOLTAGE TESTER 15 VACUUM GAUGE 16 HARDNESS TESTER 17 MUFFLE FURNACE 18 LAB OVEN 19 STRIGNTNESS TESTER 1

10 WATER DIFFUSION TEST 110 WATER DIFFUSION TEST 111 DYE PENETRATION TEST 112 WATER ABORTION TEST 113 VERNIER CALIPER 313 VERNIER CALIPER 314 DIAL DEPTH GUAGE 115 MICRO METER 216 SLIPE GUAGE 116 SLIPE GUAGE 117 DIAL GUAGE 218 MEASURING TAPES 210 March 2014

AGNI QUALITY LAB AND RESIN MIXING AREA

10 March 2014

10 March 2014

LABORATORY OVEN

BEND TEST

10 March 2014

GLASS CONTENT TEST

10 March 2014

RAW AND FINISH MATERIAL STORAGE

10 March 2014

ON LINE PRODUCT INSPECTION

RAW MATERIAL TEST CERTIFICATE

10 March 2014

10 March 2014

COOLING TOWER SECTIONS

SPECIFICATIONSFRP Pultrusion Physical Properties

CTI 137SPECIFICATIONSTEST Test Methods CTI-137

RequirementsGlass content %

Burnout Test> 55%

Resin + Misc. Content % < 45%Bearing Strength (ksi) ASTM D953 32Bearing Strength (ksi) ASTM D953 32Tensile Stress, LW (ksi)

ASTM D63820

Tensile Modulus, LW (ksi) 1800Compressive Stress, LW (ksi)

ASTM D69524

ASTM D695Compressive Modulus, LW (ksi) 1800Compressive Stress, CW (ksi)

ASTM D69520

Compressive Modulus, CW (ksi) 1000Flexural Stress, LW (ksi) 20Flexural Stress, LW (ksi)

ASTM D79020

Flexural Modulus, LW (ksi) 1000Flexural Stress, CW (ksi)

ASTM D79018

Flexural Modulus, CW (ksi) 1400P i ' R i LW (i /i ) ASTM D3039 0 31Poisson's Ratio, LW (in/in) ASTM D3039 0.31Notched Izod Impact, LW (ft-lbs/in) ASTM D256 20Notched Izod Impact, CW (ft-lbs/in) ASTM D256 5Barcol Hardness ASTM D2583 4024 HR Water Absorption (% max by wt.) ASTM D570 0.6Density (lbs/in3) ASTM D792 .060 - .068

Coefficient of Thermal Expansion (Typical), LW, 10(-6)in/in/°F Max ASTM D696 4.4

PULTRUDED STRUCTURAL SHAPES

Sr.No. Description Tool Size

(Inch)Tool Size

(mm)

COOLING TOWER PROFILE

1 FRP "C" CHANNEL 4" x 1 1/8" x 1/4" 101.6 x 28.575 x 6.352 FRP "C" CHANNEL 4" x 1 1/6" x 1/6" 101.6 x 29.63 x 4.233 FRP "C" CHANNEL 4" x 1 1/6" x 1/6" 101.6 x 34.93 x 4.764 FRP "C" CHANNEL 150 x 50 x 85 FRP "C" CHANNEL 6" x 1 11/16" x 1/4" 152.4 x 42.86 x 6.356 FRP "C" CHANNEL 6" x 1 11/16" x 3/8" 152.4 x 42.86 x 9.5257 FRP "C" CHANNEL 8" x 2 3/16" x 3/8" 203.2 x 55.56 x 9.525

Q G ( °)8 FRP EQUAL ANGLE (90°) 25 x 25 x 2.59 FRP EQUAL ANGLE (90°) 50 x 50 x 610 FRP EQUAL ANGLE (90°) 3" x 3" x 1/4" 76.2 x 76.2 x 6.3511 FRP EQUAL ANGLE (90°) 3" x 3" x 3/8" 76.2 x 76.2 x 9.52512 FRP EQUAL ANGLE (90°) 4" x 4" x 1/4" 101 6 x 101 6 x 6 3512 FRP EQUAL ANGLE (90 ) 4 x 4 x 1/4 101.6 x 101.6 x 6.3513 FRP FLAT 100 x 4.7614 FRP FLAT 150 x 615 FRP FLAT 3" x 1/2" 76.2 x 12.716 FRP FLAT 70 x 817 FRP FLAT 120 x 318 FRP FLAT 166 x 819 FRP I BEAM 6" x 3 x 1/4" 152.4 x 76.2 x 6.3520 FRP RECTANGULAR TUBE 2" x 1" x 1/8" 50.8 x 25.4 x 3.17521 FRP RECTANGULAR TUBE 1 0X2 0X1/8 25 4X50 8X3 17521 FRP RECTANGULAR TUBE 1.0X2.0X1/8 25.4X50.8X3.17522 FRP RECTANGULAR TUBE 80X30X423 FRP RECTANGULAR TUBE 150X40X324 FRP RECTANGULAR TUBE 1.5X3.5X1/8 38.1X88.9X3.17525 FRP SOLID ROUND ROD 1" OD 25.4 OD

26 FRP SQUARE BOX SECTION 25 x 25 x 327 FRP SQUARE BOX SECTION 25 x 25 x 628 FRP SQUARE BOX SECTION 1" x 1" x 1/8" 25.4 x 25.4 x 3.17529 FRP SQUARE BOX SECTION 1 1/2" x 1 1/2" x 1/8" 38.1 x 38.1 x 3.17530 FRP SQUARE BOX SECTION 45 45 330 FRP SQUARE BOX SECTION 45 x 45 x 331 FRP SQUARE BOX SECTION 45 x 45 x 632 FRP SQUARE BOX SECTION 50 x 50 x 333 FRP SQUARE BOX SECTION 2" x 2" x 1/8" 50.8 x 50.8 x 3.17534 FRP SQUARE BOX SECTION 2" x 2" x 3/16" 50 8 x 50 8 x 4 7634 FRP SQUARE BOX SECTION 2 x 2 x 3/16 50.8 x 50.8 x 4.7635 FRP SQUARE BOX SECTION 57.5 x 57.5 x 3.5

36 FRP SQUARE BOX SECTION 63.5 x 63.5 x 4.5

37 FRP SQUARE BOX SECTION 2 1/2" x 2 1/2" x 1/4" 63.5 x 63.5 x 6.3538 FRP SQUARE BOX SECTION 3" x 3" x 1/8" 76.2 x 76.2 x 339 FRP SQUARE BOX SECTION 3" x 3" x 1/8" 76.2 x 76.2 x 440 FRP SQUARE BOX SECTION 3" x 3" x 1/4" 76.2 x 76.2 x 6.3541 FRP SQUARE BOX SECTION 3" x 3" x 3/8" 76.2 x 76.2 x 9.52542 FRP SQUARE BOX SECTION 3 1/2" x 3 1/2" x 1/4" 88 9 x 88 9 x 6 3542 FRP SQUARE BOX SECTION 3 1/2 x 3 1/2 x 1/4 88.9 x 88.9 x 6.3543 FRP SQUARE BOX SECTION 4" x 4" x 1/4" 101.6 x 101.6 x 6.3544 FRP SQUARE BOX SECTION 4" x 4" x 3/8" 101.6 x 101.6 x 1045 FRP SQUARE BOX SECTION 2" x 2" x 1/4" 50.8 x 50.8 x 6.3546 FRP T SECTION 2"x2"x1/4" 50X50X646 FRP T SECTION 2 x2 x1/4 50X50X647 FRP SOLID ROUND ROD 1" OD 25.4 OD48 FRP SOLID SQUARE ROD 1 1/4" SQ 31.75 SQ49 FRP SOLID SQUARE ROD 1 3/4" SQ 44.45 SQ50 FRP "C" CHANNEL 3 1/2" x 1 1/2" x 1/4" 88.9 x 38.1 x 6.3551 FRP EQUAL ANGLE (90°) 2" x 2" x 1/4" 50.8 x 50.8 x 6.3552 FRP EQUAL ANGLE (90°) 4" x 4" x 3/8" 101.6 x 101.6 x 9.52553 FRP FLAT 3"x3/8" 76.2 x 9.52554 FRP SERRATED TUBE 3.5mm th 11/4" x1/3" THK 32MM55 FRP DECK 635 28 7 3 3

FRP EXPERIENCECustomer Name CUSTOMER NAME, PROJECT NAME Project No.

TYPE / RATING / MODEL/ CAPACITY/

SIZE / TONNAGE ETC (AS APPLICABLE)

SUPPLIED QUANTIT

Y

DATE OF SUPPLY

NO. OF YEARS IN OPERATION/

DATE OF COMMISSIONING

Paharpur Cooling Tower Ltd. Jindal Steel & Power Ltd., Raigarh, Chattisgarh 13-2I0005 FRP Pultrusions 15.5T 25.08.2013 2013Paharpur Cooling Tower Ltd. INDO Bharat Rayon, Indonesia 13-2I0001 FRP Pultrusions 15.5 T 10.09.2013 2013Paharpur Cooling Tower Ltd Jindal Steel & Power Ltd Raigarh Chattisgarh 13-2I0005 FRP Pultrusions 9 5T 17 09 2013 2013Paharpur Cooling Tower Ltd. Jindal Steel & Power Ltd., Raigarh, Chattisgarh 13-2I0005 FRP Pultrusions 9.5T 17.09.2013 2013Paharpur Cooling Tower Ltd. Paharpur, BFFGS FRP Pultrusions 0.08T 23.09.2013 2013Paharpur Cooling Tower Ltd. Paharpur, Sahibabad (CF-III Tower) CF-III Tower FRP Pultrusions 7.25T 05.10.2013 2013

Paharpur Cooling Tower Ltd. Project No. 13-2G-0004 9KF Tower 13-2G-0004 9KF Tower FRP Pultrusions 2.58T 11.10.2013 2013

Paharpur Cooling Tower Ltd. Jindal Steel & Power Ltd., Raigarh, Chattisgarh 13-2I0005 FRP Pultrusions 1.25T 28.11.2013 2013Paharpur Cooling Tower Ltd. SIMON INDIA, JAGATSINGHPUR, ODISHA 13-2I0003 FRP Pultrusions 7.05T 05.02.2014 2014P h C li T L d J h S Mill Ch Bih 13 2I0021 FRP P l i 2 9 T 0 02 2014 2014Paharpur Cooling Tower Ltd. Jayshree Sugar Mills, Champaran, Bihar 13-2I0021 FRP Pultrusions 2.95T 05.02.2014 2014

Paharpur Cooling Tower Ltd. Paharpur, Sahibabad (CF-III Tower) CF-III Tower FRP Pultrusions 21T Under Despatch

Paharpur Cooling Tower Ltd. Paharpur, Sahibabad (CF-III Tower) CF-III Tower FRP Pultrusions 5T Under process

Hamon Shriram Cottrell Pvt Ltd Sasan 4517FRP Pultrusions 18 85T 04 07 2013 2013Hamon Shriram Cottrell Pvt. Ltd. Sasan 4517FRP Pultrusions 18.85T 04.07.2013 2013

Hamon Shriram Cottrell Pvt. Ltd. Madhucon 4509FRP Pultrusions 0.9T 09.08.2013 2013

Hamon Shriram Cottrell Pvt. Ltd. NFCL 4567FRP Pultrusions 0.42T 09.08.2013 2013

Hamon Shriram Cottrell Pvt. Ltd. Sasan 4517FRP Pultrusions 20T 13.08.2013 2013

Hamon Shriram Cottrell Pvt. Ltd. Sasan 4517FRP Pultrusions 2.2T 24.09.2013 2013

Hamon Shriram Cottrell Pvt Ltd Sasan 4517FRP Pultrusions 8 5T 08 10 2013 2013Hamon Shriram Cottrell Pvt. Ltd. Sasan 4517FRP Pultrusions 8.5T 08.10.2013 2013

Hamon Shriram Cottrell Pvt. Ltd. Reliance, Silvassa 4540FRP Pultrusions 1.2T 22.11.2013 2013

Hamon Shriram Cottrell Pvt. Ltd. Reliance, Dahej 4543FRP Pultrusions 2.5T 18.12.2013 2013

Hamon Shriram Cottrell Pvt. Ltd. Reliance, Dahej 4558FRP Pultrusions 1.5T 18.12.2013 2013






Hamon Shriram Cottrell Pvt. Ltd. Sasan 4517FRP Pultrusions 28T under despatch

Profile Cutting

Drilling

FabricationFabrication

Marking

Organization chart for fabrication QA Organization chart for fabrication QA

AGNI PRODUCTS

10 March 2014

AGNI FIBER BOARDS PVT. LTD. AN ISO 9001-2008 …Agni Fiber Boards is an ISO 9001-2008 organization...

Documents

Transcript of AGNI FIBER BOARDS PVT. LTD. AN ISO 9001-2008 …Agni Fiber Boards is an ISO 9001-2008 organization...