AGILE. IN EVERYTHING WE DO. · IN EVERYTHING WE DO. SCHULER AT A GLANCE . 11,50 5,90 2,40 4,10...

SCHULER CORPORATE PRESENTATION 2018

AGILE. IN EVERYTHING WE DO.

SCHULER AT A GLANCE

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SCHULER AT A GLANCE

11/21/2018 SCHULER - PRESS LINE AUTOMATION 3

Facts and figures

Technological and global market leader in the metalforming industry

Founded 1839 in Göppingen, Germany

Products: Cutting-edge presses, automation, dies, process know-how,

and services for the entire metalforming industry including

lightweight vehicle construction

Top-tier customers: Car manufacturers and their suppliers,

packaging, household equipment, aerospace, minting

Innovation by technology: Key to our success

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China Yangzhou

© Schuler_India

SCHULER WORLDWIDE

32%

20%

USA Hastings, MI

Mexico Puebla, Saltillo , Querétaro

Brazil São Paulo

Germany

Great Britain Walsall

China Beijing, Jinan

Thailand Bangkok

Poland Kędzierzyn-Koźle

Slovakia Dubnica nad Váhom

Switzerland Gettnau

Italy Turin

France Strasbourg

Spain Barcelona

USA Canton, MI

4

USA Fremont, CA

Russia Moscow

Russia Togliatti

Indien Pune

China Shanghai

China Dalian

11/21/2018 SCHULER - PRESS LINE AUTOMATION

Production & Service Service

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OUR GLOBAL CUSTOMER BASE

11/21/2018 SCHULER - PRESS LINE AUTOMATION

SOLUTIONS BY INDUSTRY

AUTOMOTIVE

TIER 1-3 DRIVES & GENERATORS RAILWAY AEROSPACE

INDUSTRIAL APPLICATIONS

LARGE PIPE MINTING APPLIANCES PACKAGING

5 © Schuler_India

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PRESS TECHNOLOGY FOR THE AUTOMOTIVE INDUSTRY


SYSTEM SOLUTIONS FOR MASS PRODUCTION

TRANSFER AND PROGDIE PRESSES TRYOUT SYSTEMS PRESS LINES

© Schuler_India

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PRESS TECHNOLOGY FOR THE AUTOMOTIVE INDUSTRY


PRODUCTS OF PRESS LINES SIZE XL

OUTER SKIN LID PARTS Double batch and fourfold batch per press stroke

STRUCTURAL PARTS Double batch and fourfold batch per press stroke

OUTER SKIN PARTS Single part per press stroke

© Schuler_India

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PRESS LINE AUTOMATION OVERVIEW

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PRESS LINE AUTOMATION


COMPONENTS OF PRESS LINE AUTOMATION

Destacking

Cleaning

Loading

Reoiling

Feeding Press To Press

Loading

FRONT OF LINE

Racking Centering

PRESS TO PRESS AUTOMATION END OF LINE

© Schuler_India

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FRONT OF LINE AUTOMATION

16 SPM: DESTACKING WITH 2-AXES-FEEDER 12 SPM: DESTACKING WITH STANDING ROBOT 23 SPM: DESTACKING WITH 2 HANGING ROBOTS

© Schuler_India

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Destacking

Cleaning

Loading

Reoiling


Loading

PRESS TO PRESS AUTOMATION

Racking Centering

FRONT OF LINE END OF LINE

© Schuler_India

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PRESS TO PRESS AUTOMATION

16 SPM: FEEDING WITH CROSSBAR ROBOTS 12 SPM: FEEDING WITH STANDING ROBOTS 23 SPM: FEEDING WITH CROSSBAR FEEDERS

© Schuler_India

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Destacking

Cleaning

Loading

Reoiling


Loading

END OF LINE

Racking Centering

FRONT OF LINE PRESS TO PRESS AUTOMATION

© Schuler_India

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END OF LINE AUTOMATION

VIDEO AUTOMATIC RACKING OF THE PARTS MANUAL RACKING OF THE PARTS

© Schuler_India

Body_side_KR100_standing_30_.wmv

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PRESS LINE AUTOMATION SERVOLINE

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SERVOLINE

Needs-based, modular line construction Front-of-Line Press technology Inter press automation End-of-Line

• Latest generation servo technology • Proven components (i.e. > 500 CBF in the field) • Long working life with highest availability • Integrated simulation allows both higher SPM and quick

production ramp up • Tooling and data compatibility to all Schuler CBF lines • World wide service support • Automatic die and tooling change takes 3 minutes • Ready for Industry 4.0 ( process monitoring, condition

monitoring…)

all from Schuler

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Video Servo Press Line

BMW_Servoline_englich_gek_rzt.mp4

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PRESS LINE AUTOMATION RETROFIT OF PRESS LINES WITH CROSSBAR ROBOT

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RETROFIT OF PRESS LINES WITH CROSSBAR ROBOT


OVERVIEW

Destack Robot

Crossbar Load Robot

Belt Conveyor

Exit Conveyor

Load Cart 1

Crossbar Robot

Load cart 2

Crossbar Unload Robot

Racking

Press

Reoiler

Cleaner

FRONT OF LINE PRESS TO PRESS AUTOMATION END OF LINE

© Schuler_India

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COMPONENTS OF AUTOMATION

PRESS TO PRESS: SCHULER CROSSBAR ROBOT FRONT OF LINE: STANDING DESTACK ROBOT END OF LINE: EXIT CONVEYORS

© Schuler_India

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FEATURES

• Highest availability

• Minimum maintenance efforts

• Energy recuperation system

• Linear Part Transfer

• Free Access to press gap

• Ultra flexible part orientation

• One tooling per press gap

• Automatic tooling change takes max. 3 minutes

• Press distance 5.000 – 10.000 mm

SCHULER CROSSBAR ROBOT 4.0

Video Schuler Crossbar Robot

© Schuler_India

Crossbar_Roboter_complete.mp4

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TOOLING CHANGE

TOOLING CHANGE STATION VIDEO TOOLING CHANGE CROSSBAR ROBOT

© Schuler_India

Crossbar_Roboter_Tooling_Change.mp4

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11/21/2018 SCHULER - PRESS LINE AUTOMATION 23 Video Retrofit with CBR

CBR4.0_MartinRea_Official.mp4

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THANK YOU FOR YOUR ATTENTION

AGILE. IN EVERYTHING WE DO. · IN EVERYTHING WE DO. SCHULER AT A GLANCE . 11,50 5,90 2,40 4,10...

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Transcript of AGILE. IN EVERYTHING WE DO. · IN EVERYTHING WE DO. SCHULER AT A GLANCE . 11,50 5,90 2,40 4,10...