AFM for Polymers - McCrone · Atomic force microscopy for polymers • AFM has become a staple for...

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AFM for Polymer Characterization and Analysis Dalia Yablon SurfaceChar LLC, Sharon MA [email protected]

Transcript of AFM for Polymers - McCrone · Atomic force microscopy for polymers • AFM has become a staple for...

Page 1: AFM for Polymers - McCrone · Atomic force microscopy for polymers • AFM has become a staple for polymer characterization labs, alongside electron and ... Failure analysis From

AFM for Polymer

Characterization and

Analysis

Dalia Yablon

SurfaceChar LLC, Sharon MA

[email protected]

Page 2: AFM for Polymers - McCrone · Atomic force microscopy for polymers • AFM has become a staple for polymer characterization labs, alongside electron and ... Failure analysis From

Atomic force microscopy for polymers

• AFM has become a staple for polymer characterization labs, alongside electron and optical microscopy, in both industrial and academic labs

• AFMs are often the dominant characterization technique in QC and analytical labs that handle polymers

• Well-known pros:

– Nanometer lateral resolution

– Angstrom vertical resolution

– Non-destructive imaging

– Flexible environment• Air/fluid/vacuum

SEM TEM AFM/SPM

sample prep/ requirements conductive coating thin sectioning smooth

resolution nm angstrom 5nm

morphology yes yes yes

chemical specificity yes yes no

true height (Z) no no yes

vacuum needed? yes yes no

mechanical properties no no yes

Page 3: AFM for Polymers - McCrone · Atomic force microscopy for polymers • AFM has become a staple for polymer characterization labs, alongside electron and ... Failure analysis From

What are some of the most common properties

AFM can measure on polymers?

Topography

Most common measurement

AFM provides true measurement of z

(height)

Enables measurements like roughness

analysis

Topography Phase

Multilayer PE sample, from AZO Materials

Morphology based on mechanical or

material contrastChemical contrast or contrast based on Z

can be hard to obtain for polymers

Mechanical properties are very different –

use that as a basis for contrast

(Mechanical properties)Stiffness (modulus), adhesion,

viscoelasticity

Lateral resolution: 10nm, vertical resolution: <1nm

Page 4: AFM for Polymers - McCrone · Atomic force microscopy for polymers • AFM has become a staple for polymer characterization labs, alongside electron and ... Failure analysis From

AFM - Principles of operation

piezo

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Phase Imaging

Tire tread

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Topography

Phase

Phase image shows contrast based on:

adhesion, stiffness (modulus), dissipation,

viscoelasticity

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Phase imaging of tire tread– Materials are becoming more complicated in terms of blends and composites

– Some materials have upto 7 components with a very wide modulus range (10

MPa- 100GPa)

– Can we find all 5 components in this material?

Component #1 and #2

Component #3

Component #4Component #5

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Phase image of impact copolymerImpact copolymer

Size, morphology, dispersion of rubber domains with PP matrix

Affects macroscale performance properties (structure-property relationships)

AFM characterization serves as a quality control during product formulation and

Failure analysis From D. Yablon, “SPM for critical measurements in the semiconductor industry”, chapter 9

From “SPM in Industrial Applications” (2013, Wiley, Yablon)

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Image analysis

Radius Length

Aspect ratioArea

Rubber domains colored by radius

Can analyze dozens of parameters on domains/particle size to get

Statistics on geometry, volume, etc

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Page 9: AFM for Polymers - McCrone · Atomic force microscopy for polymers • AFM has become a staple for polymer characterization labs, alongside electron and ... Failure analysis From

AFM imaging of block copolymers

1um 1um

Phase image of SEBS block copolymer

D. Wang et al. / Polymer 53 (2012) 1960

Phase image of P3HT-b-PPerAcr

Gupta et al., ACS Appl. Mater. Interfaces

2015, 7, 12309−12318

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Page 10: AFM for Polymers - McCrone · Atomic force microscopy for polymers • AFM has become a staple for polymer characterization labs, alongside electron and ... Failure analysis From

Impact copolymer under tensile stress

10 um

Measure strength of interface between E-P rubber and PP matrix

Observe crazing in PP matrix

From D. Yablon, “SPM for critical measurements in the semiconductor industry”, chapter 9

From “SPM in Industrial Applications” (2013, Wiley, Yablon)

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Page 11: AFM for Polymers - McCrone · Atomic force microscopy for polymers • AFM has become a staple for polymer characterization labs, alongside electron and ... Failure analysis From

In situ AFM of polymer dynamics

Journal of Applied Polymer ScienceVolume 133, Issue 48, 22 AUG 2016 DOI: 10.1002/app.44269http://onlinelibrary.wiley.com/doi/10.1002/app.44269/full#app44269-fig-0001

65C 75C

85C 95C

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Ultrathin PE films on graphite

Ann-Kristin Löhmann et al. PNAS 2014;111:17368-17372

height T=120C

On droplet

surface

Through

droplet

T=115C

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High resolution AFM imaging of

PE lamellae

Hobbs et al., Physics Review Letters, p. 197801, 2011

(110) Surface of a crystalline PE lamella

5nm 10nm

Interface between crystalline and

Amorphous region

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Summary

• AFM is a powerful nanoscale microscopy method based on a mechanical interactions between the tip and the sample

• AFM is particularly useful for polymer characterization since many polymer materials can be differentiated based on their materials properties instead of their chemistry

• Applications shown to probe morphology and structure-property relationships of tire materials, impact copolymers, block copolymers, and polyethylene lamellae

• Environmental flexibility a powerful capability in AFM to explore kinetics and dynamics of polymer processes – in situ microscopy

– Imaging in fluidic environments

– Imaging at temperatures

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AFM course March 21-23, 20173 day intensive laboratory based course at Hooke

College of Applied Sciences in Westmont, IL

Questions about course: [email protected] or [email protected]

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Polymer blend

AFM easily distinguishes between 3 polymer blend: iPP, HDPE, PS

PS

PE

PP

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