Aerospace Manufacturing Capabilities Briefing to Dr. Carl Chen
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Transcript of Aerospace Manufacturing Capabilities Briefing to Dr. Carl Chen
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Aerospace Manufacturing Capabilities
Briefing to
Dr. Carl Chen
Over 20 Years in Aerospace
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Company Overview
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Company Overview
Metalcraft Technologies, Inc.is a fully integrated aerospace
Manufacturing company.
Providing aircraft parts, components and assemblies to the Aerospace Industry for over
21 years
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Facilities
Cedar City, UTCorporate Office
90,000 sq. ft. on 26 acre site
Cedar City, UT Building #2 - 156,000 sq ft on 14.5 acre site
Total Sq. Ft
246,000
Employees
109
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ERP System
MTI employs Infor ERP Visual Manufacturing(VM)as our ERP system. VM is a single platform that controls all aspects of the manufacturing process including:
•Quoting and Estimating•Purchase Requisitions•Purchase Orders•Electronic Data Interchange•eBusiness•Dimensional Inventory Tracking•Product Configuration
•Materials Requirements Planning•Barcode Transaction System•Cost Accounting•Integrated Quality Management•Shop Floor Control•CAD Engineering Integration •Lean Scheduling
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Engineering
• 12 Engineers• CATIA V5• UG NX-3 • Functions
– Planning– M/E Functions– Tool Design– Programming
• Raw CATIA Data
– Cause and Corrective Actions Analysis
– BOM Construction
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Quality System
MTI Quality Policy Metalcraft Technologies, Inc. pursues customer satisfaction through
continuous and permanent improvement with respect to Product Quality and On Time Delivery. It is our commitment to comply with requirements, reduce waste, prevent defects and improve product
quality as we strive towards sustained growth and profitability.AS-9100
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Special Process NADCAP Approvals
Approved Processes• Chemical Processing•Chemical Conversion•Pre-Penetrant Etch•Anodize•Passivation•Alkaline Clean•Paint
•Heat Treat of Aluminum•NDI - Dye Penetrant
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Manufacturing Capabilities
• Anodize - Boric Sulfuric per MIL-A-8625 Type 1C and 8625 Type II
• Penetrant Inspection - 5PTPCG06• Pre-Penetrant Etch - 5PTPCG01• Paint - MIL-F-18264 & 5PTPJG01
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• AS 9100• ISO 9002• BQMS D6-82479
Approved Quality Systems
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Manufacturing CapabilitiesAssemblyMajor component
Assembly
• Major Assemblies– 747 Floor Beams– 757 Floor Beams– 767 Floor Beams– Aircraft Doors– Cockpit Console– Instrument Panel– Throttle Quadrant– F-16 Lower Access Door– F-16 Forward Access
Doors– F-16 Precision Landing
Gear Tooling– Emivest Aft
Fuselage
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CapabilitiesForming
• Skin Stretch Form• Extrusion Stretch Form• Hydro Form• Bladder Press• Break Form• Match Metal Die Forming• Hot Joggle
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CapabilitiesMachining
•Manufacturing•Machining
•3 Axis Machining•4 Axis Machining•5 Axis Machining•NC Turning
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CapabilitiesHard Metals
• Titanium• Stainless• Hot Form• Hot Size• Vacuum Furnace• Phosphate Fluoride• Alpha Case Removal
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•Alodineper MIL-C- 5541per MIL-C- 5719
•AnodizeBoric per MIL-C-5732Chromic per MIL-A-8625
•Acid Etch•Alpha Case•Pickle and Passivate method 2 only
Capabilities Processing
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Assembly Tool Design/Build
Aircraft Floor Section Assembly
Tool
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CapabilitiesAssemblies
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CapabilitiesAssemblies
Light Business Jet Fuselage
85,000 sq. foot assembly areaMinor Assembly
HardwareCertified Ground StudPart to Part Bench Top
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CapabilitiesAssemblies
Emivest AerospaceAft Fuselage Assembly
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Summary
• MTI is a vertically integrated manufacturing and assembly company. We support both US and European based customers.
• Our strength lies in providing a “cradle to grave” solution for our airframe customers.
• Please visit our website or contact us.www.metalcraft.net(435) 586-3871