AEQTOR Rev 1Weld Measurement Gauges 37 Portable Electrode Drying Oven 38 Contents 3 4 MIG Torches...

AEQTOR Rev 1

Tweco® Professional: When welding is your businessAt Thermadyne we distinguish ourselves from our

competition through superior featured, dependable

products, technical innovation and excellence in customer

service and technical support.

Our Tweco® Professional Series MIG Torch range is proof

of this commitment to deliver quality products that exceed

expectations. A wealth of features and options make these

MIG torches the torch of choice for the serious welding

professional.

The Tweco® AdvantageFor over 40 years Tweco has been the most trusted torch in

the industry. Ergonomic design, exceptional ease of use and

excellent performance continue to deliver a welding torch

with high productivity and low downtime.

Combine this with a comprehensive range to tackle a wide

variety of applications and spare parts support that is

second to none and you have the advantage, everytime!

Introduction

KEY TO ICONS

©2011 Thermadyne. All rights reserved.

Torch amp rating

Tweco® connection compatible

Euro connection compatible

400AMP

Professional MIG TorchesTweco® No.2 MIG Torch 4Tweco® No.2 MIG Torch parts breakdown 5Tweco® No.4 MIG Torch 6Tweco® No.4 MIG Torch parts breakdown 7Tweco® No.5 MIG Torch 8Tweco® No.5 MIG Torch parts breakdown 9Supra XT MIG Torch 10Supra XT MIG Torch parts breakdown 11Pulsemaster Torch 12Pulsemaster Torch parts breakdown 13Fusion Torch 14Fusion Torch parts breakdown 15

Torches & Consumables - CIGWELD Power SourcesPortaweld 100 16TRANSMIG 135 17TRANSMIG 165 18Brumby 180 19TRANSMIG 190 20TRANSMIG 200 21Eliminator 22

MIG Torch Consumable ItemsContact Tips 23Nozzles 24Gas Diffusers 26Conduit Liners 27Insulators 28Conductor Tubes 29

Arcair Gouging TorchesArcair Extreme® K4000 Torch & parts breakdown 30Arcair Tri-Arc® Foundry Torch & parts breakdown 31

Welding Equipment AccessoriesElectrode Holders 32Work Clamps 33Rotary & Magnetic Clamps 34Welding Lead Sets 35Work Leads 36Superflex Welding Cables 37Cable Connectors 37Weld Measurement Gauges 37Portable Electrode Drying Oven 38

Contents

3

4

MIG Torches

Tweco No.2 MIG TorchTweco No.2 MIG Torch

Tweco No.4 MIG Torch


Transmig 200 MIG Torch

Supra XT MIG Torch

Eliminator Torch

Pulsemaster 300A

Pulsemaster 400A

Fusion MIG Torch

Features

• Heavy duty design

• High impact resistant handle & components

• Large range of consumables available

• Metal jacketed conductor tube

• Oval handle shape reduces operator fatigue

• Heat resistant

Ordering InformationTweco® No.2 Professional 3.6m 717162

Tweco® No.2 Professional Euro 3.6m OTWX212/3035

TORCH MODEL PART NUMBER LENGTH CONNECTION TYPE DUTY CYCLE (CO2) CONTACT TIP WIRES DIA. (mm) COOLING TYPE

Tweco® No. 2 Professional 717162 3.6m Tweco® 60% @ 250 amps OTW14/35 0.6-1.2 Air

Tweco® No. 2 Professional OTWX212/3035 3.6m Euro 60% @ 250 amps OTW14/35 0.6-1.2 Air

Ordering InformationFlex Neck Conductor Tube 60˚ 62SFLX360

Flex Neck Conductor Tube 80˚ 62SFLX480

Spare Parts InformationInsulator Ring FLX63G

Specifications

Part No. 62SFLX360

Part No. 62SFLX480

Features

• Bend up to 80˚

• Specially engineered to bend while minimisingrestrictions on wire feeding

• Consistent angle to any comparable rigid tube

• Adjusts to suit individual welder’s comfort

• 100% @ 250 amps duty cycle

250AMP

Optional Flexible Conductor Tubes

5

MIG Torches

NO. DESCRIPTION PART No. RETAIL PACK PART No.NOZZLE

1 Adjustable 13mm OTW22/50 OTW22/50/RAdjustable 16mm OTW22/62 OTW22/62/R

CONTACT TIP2 0.6mm OTW14/23 OTW14/23/R

0.8mm OTW14/30 OTW14/30/R0.9mm OTW14/35 OTW14/35/R1.0mm OTW14/40 OTW14/40/R1.2mm OTW14/45 OTW14/45/R1.6mm OTW14/116 –0.9mm Heavy Duty OTW14H/35 –1.0mm Heavy Duty OTW14H/40 –1.2mm Heavy Duty OTW14H/45 –1.6mm Heavy Duty OTW14H/116 –1.6mm Heavy Duty Oversize 14H/116/78 –2.0mm Heavy Duty OTW14H/564 –1.2mm Heavy Duty Aluminium 717256 –1.6mm Heavy Duty Aluminium 14AH/116 –0.8mm Tapered OTW14T/30 –0.9mm Tapered OTW14T/35 –1.2mm Tapered OTW14T/45 –

INSULATOR3 OTW32 OTW32/R

GAS DIFFUSER4 OTW52 OTW52/R

OTW52FN*CONDUIT LINER

5 4.5m 0.8-0.9mm Hard OTW42/3035 –4.5m 1.0-1.2mm Hard OTW42/4045 –4.5m 0.9-1.2mm Nylon OTW42N/3545 –

CONDUCTOR TUBE6 45˚ OTW62A/45 –

45˚ Metal Jacket OTW62J/45 –

* Note: Use OTW52FN gas diffuser for heavy duty insulator and nozzle set up as usedon Tweco No.4 (see page 7 for fixed insulator and heavy duty nozzles)

NO. DESCRIPTION PART No. RETAIL PACK PART No.GUN HANGER

7 OTW152 –TRIGGER ASSEMBLY

8 OTW92 –HANDLE ASSEMBLY

9 OTW83 –FRONT CABLE SUPPORT10 OTW142/6 –

OTHER**Power Connector OTW102 –Rear Case Tweco OTWM6RC –Rear Case Euro OTWX6RC –Connector Plug OTW350174 –Grub Screw 8/32UNC OTW44C –O-Ring OTW224 –Power Cable Adaptor (Non-Stock) OTWM170/2 –Rear Power Connector OTW104 –Rear Support 717594 –Trigger Lead (Toaster Plug) 2642-2470 –Trigger Lead (Spade Plug) 2060-2139 –

• Cable assembly (cable hose) not available as spare part.

Torch Parts Breakdown





Supra XT MIG Torch

Eliminator Torch

Pulsemaster 300A

Pulsemaster 400A

Fusion MIG Torch

250AMP

6

MIG TorchesTweco No.2 MIG Torch




Supra XT MIG Torch

Eliminator Torch

Pulsemaster 300A

Pulsemaster 400A

Fusion MIG Torch


Tweco® No. 4 Professional 717201 3.6m Tweco® 4 60% @ 400 amps OTW14/45 0.8-2.0 Air

Tweco® No. 4 Professional 717335 4.5m Tweco® 4 60% @ 400 amps OTW14/45 0.8-2.0 Air



Tweco® No. 4 Professional OTWM412/3545 3.6m Miller 60% @ 400 amps OTW14/45 0.8-2.0 Air

Tweco® No. 4 Professional OTWL415-116 4.5m Lincoln 60% @ 400 amps OTW14/116 0.8-2.0 Air

Specifications

400AMP

Ordering InformationTweco No.4 Professional 3.6m 717201

Tweco No.4 Professional 4.5m 717335

Tweco No.4 Professional Euro 3.6m OTWX412/3545

Tweco No.4 Professional Euro 4.5m OTWX415/3545

Tweco No.4 Professional Miller 3.6m OTWM412/3545

Tweco No.4 Professional Lincoln 4.5m OTWL415-116

Features




• Metal jacketed conductor tube


• Heat resistant

Ordering InformationFlex Neck Conductor Tube 60˚ 64SFLX360

Flex Neck Conductor Tube 80˚ 64SFLX480 Part No. 64SFLX360

Part No. 64SFLX480


Features

• Bend up to 80˚

• Specifically designed for use with Tweco No.4 Torch




• 100% @ 400 amps duty cycle

Spare Parts InformationInsulator Ring FLX64G

7

MIG Torches

NO.DESCRIPTION PART No. RETAIL PACK PART No.NOZZLE

1 Fixed 16mm, Flush Tip OTW23/62/F –Short stop tapered 9.5mm, 3mm Recess Tip 717309 –Adjustable 13mm OTW24A/50 OTW24A/50/RAdjustable 16mm OTW24A/62 OTW24A/62/RAdjustable HD 16mm OTW24AH/62 –Adjustable HD 19mm OTW24AH/75 –CT Nozzle 16mm, 3mm Recess Tip 717532 –CT Nozzle 16mm, 3mm Recess Tip 717534 –


0.8mm OTW14/30 OTW14/30/R0.9mm OTW14/35 OTW14/35/R1.0mm OTW14/40 OTW14/40/R1.2mm OTW14/45 OTW14/45/R1.6mm OTW14/116 –0.9mm Heavy Duty OTW14H/35 –1.0mm Heavy Duty OTW14H/40 –1.2mm Heavy Duty OTW14H/45 –1.6mm Heavy Duty OTW14H/116 –1.6mm Heavy Duty Oversize 14H/116/78 –2.0mm Heavy Duty OTW14H/564 –1.2mm Heavy Duty Aluminium 717256 –1.6mm Heavy Duty Aluminium 14AH/116 –0.8mm Tapered OTW14T/30 –0.9mm Tapered OTW14T/35 –1.2mm Tapered OTW14T/45 –

INSULATOR3 Adjustable OTW34A OTW34A/R

34CT Fixed 717540 –GAS DIFFUSER

4 OTW54A OTW54A/RCONDUIT LINER

5 4.5m 0.9-1.2mm Hard OTW44/3545 –4.5m 2.0mm Hard OTW44/564 –7.6m 0.9-1.2mm Hard 717344 –4.5m 1.6mm Hard OTW44/116 –4.5m 0.9-1.2mm Nylon 717347 –4.5m 1.6mm Nylon OTW44N/116 –1.6mm Copper Jumper Liner OTWAWC44116 –






Supra XT MIG Torch

Eliminator Torch

Pulsemaster 300A

Pulsemaster 400A

Fusion MIG Torch

NO. DESCRIPTION PART No. RETAIL PACK PART No.CONDUCTOR TUBE

6 45˚ OTW64A/45 –60˚ OTW64A/60 –45˚ Metal Jacket Steel OTW64J/45 –60˚ Metal Jacket Steel OTW64J/60 –

GUN HANGER7 OTW154 –

TRIGGER ASSEMBLY8 OTW94R –

HANDLE ASSEMBLY9 OTW84A –

FRONT CABLE SUPPORT10 OTW144/12 –

OTHERFront Cable Clamp (Non-Stock) OTW134/14 –Rear Cable Clamp Tweco (Non-Stock) OTW134/14 –Power Connector OTW104 –Rear Case Tweco (Non-Stock) OTWM6RC –Rear Case Euro OTWX6RC –Connector Plug 1/2” OTW350174 –Connector Plug 5/8” OTW350174H –Grub Screw 8/32UNC OTW44C –O-Ring OTW224 –Power Cable Adaptor OTWM170/4 –Rear Support OTW350R23010 –Connector Nut Euro OTW174X/2 –Conduit Cap Euro OTW174EX/1 –Screw OTW4M/S –Rear Connector OTW174EX/1 –Power Connection Euro OTW174X/M –Trigger Lead (Toaster Plug) 2642-2470 –Trigger Lead (Spade Plug) 2060-2139 –


400AMP

8

MIG Torches





Supra XT MIG Torch

Eliminator Torch

Pulsemaster 300A

Pulsemaster 400A

Fusion MIG TorchOrdering InformationTweco No.5 Professional 3.6m 717211

Tweco No.5 Professional 4.5m 717212


Tweco® No. 5 Professional 717211 3.6m Tweco® 5 60% @ 500 amps OTW15H/45 0.9-2.8 Air

Tweco® No. 5 Professional 717212 4.5m Tweco® 5 60% @ 500 amps OTW15H/45 0.9-2.8 Air

Specifications

Features




• Heat resistant


• Extended length conductor tube to reduce

impact of radiant heat on user

500AMP

9

MIG Torches

NO. DESCRIPTION PART No.NOZZLE

1 CT Nozzle 16mm, 3mm Recess Tip 717538CT Nozzle 19mm, 3mm Recess Tip 717539

CONTACT TIP2 0.9mm Heavy Duty OTW15H/35

1.2mm Heavy Duty OTW15H/451.6mm Heavy Duty OTW15H/1162.0mm Heavy Duty OTW15H/5642.4mm Heavy Duty OTW15H/3322.8mm Heavy Duty OTW15H/7641.2mm Heavy Duty Aluminium 7171431.6mm Heavy Duty Flux Core 7171492.0mm Heavy Duty Flux Core 717275

INSULATOR3 Fixed insulator for CT Nozzle 717541

GAS DIFFUSER4 0.9-1.6mm Conduits OTW55SW

1.6-2.0mm Conduits OTW552.4-2.8mm Conduits OTW55H

CONDUIT LINER5 4.5m 0.9-1.2mm Hard OTW45/3545

4.5m 1.6mm Hard OTW45/1164.5m 1.6mm Nylon OTW45N/1164.5m 2.0mm Hard OTW45/5644.5m 2.4mm Hard OTW45H/3324.5m 2.8mm Hard OTW45H/7644.5m 3.2mm Hard 7175121.6mm Copper Jumper Liner OTWAWC44116

NO. DESCRIPTION PART No.CONDUCTOR TUBE

6 45˚ OTW65/4560˚ OTW65/6045˚ Metal Jacket OTW65J/4560˚ Metal Jacket OTW65J/60

GUN HANGER7 OTW154

TRIGGER ASSEMBLY8 OTW94R

HANDLE ASSEMBLY9 OTW85

OTHERPower Connector OTW104Rear Case Tweco (Non-Stock) OTWM6RCConnector Plug 1/2” OTW176SConnector Plug 5/8” OTW176SHGrub Screw 8/32UNC OTW44CO-Ring OTW225Power Cable Adaptor (Non-Stock) OTWM170/5Rear Power Connector OTW104Rear Support OTW350R23010Front Cable Support OTW145/12Trigger Lead (Toaster Plug) 2642-2470Trigger Lead (Spade Plug) 2060-2139







Supra XT MIG Torch

Eliminator Torch

Pulsemaster 300A

Pulsemaster 400A

Fusion MIG Torch

500AMP

10

MIG Torches





Supra XT MIG TorchSupra XT MIG Torch

Eliminator Torch

Pulsemaster 300A

Pulsemaster 400A

Fusion MIG Torch

Features

• Ergonomically designed handle



• Large range of heavy duty front end

consumables available

• Front and rear spring strain relief and

cable support

• Heat resistant

Ordering InformationSupra XT 4m SE4004M16

Supra XT Euro 4m SE400X4M16


Supra XT SE4004M16 4.0m Tweco® 4 60% @ 450 amps OTW15H/116 0.9-2.0 Air

Supra XT SE400X4M16 4.0m Euro 60% @ 450 amps OTW15H/116 0.9-2.0 Air

Specifications

450AMP

11

MIG Torches


1 CT Nozzle 16mm, 3mm Recess Tip 717538CT Nozzle 19mm, 3mm Recess Tip 717539

CONTACT TIP2 0.9mm Heavy Duty OTW15H/35

1.2mm Heavy Duty OTW15H/451.6mm Heavy Duty OTW15H/1162.0mm Heavy Duty OTW15H/5642.4mm Heavy Duty OTW15H/3321.2mm Heavy Duty Aluminium 7171431.6mm Heavy Duty Flux Core 7171492.0mm Heavy Duty Flux Core 717275

INSULATOR3 Fixed insulator for CT Nozzle 717541

GAS DIFFUSER4 0.9-1.6mm Conduits OTW55SW

1.6-2.0mm Conduits OTW55CONDUIT LINER

5 4.5m 0.9-1.2mm Hard OTW44/35457.6m 0.9-1.2mm Hard 7173444.5m 1.6mm Hard OTW44/1164.5m 2.0mm Hard OTW44/5644.5m 0.9-1.2mm Nylon 7173474.5m 1.6mm Nylon OTW44N/116

CONDUCTOR TUBE6 45˚ Metal Jacket OTWSE65J/45

60˚ Metal Jacket OTWSE65J/60

NO. DESCRIPTION PART No.GUN HANGER

7 OTW154TRIGGER HOUSING ASSEMBLY

8 OTWSE96TRIGGER ASSEMBLY

9 OTWSE96/BHANDLE ASSEMBLY10 OTWSE86/H

OTHERBlock OTWSE66Rear Connector Assembly OTW350/170KFront Connector Assembly OTWSE104Set Screw OTW44CO-Ring OTW224O-Ring Euro OTW174EX/1GConnector Plug No.4 5/8” OTW350/174HConnector Plug No.5 5/8” OTW176SHRear Case Tweco OTWSGT6RCRear Case Euro OTWX6RCConnector Nut Euro OTW174X/2Rear Connector Euro OTW174EX/1Screw OTW4MSPower Connection (Non-Stock) OTW174X1/M






Supra XT MIG TorchSupra XT MIG Torch

Eliminator Torch

Pulsemaster 300A

Pulsemaster 400A

Fusion MIG Torch

450AMP

12

MIG Torches





Supra XT MIG Torch

Eliminator Torch

Pulsemaster Pulsemaster 300A

Pulsemaster 400A

Fusion MIG Torch

Ordering InformationPulseMaster™ 300A Air Cooled 3.6m PMAS312X3545

PulseMaster™ 400A Air Cooled 3.6m PMAS412X3545

PulseMaster™ 400A Water Cooled 3.6m PMWS412X3545

PulseMaster™ 500A Water Cooled 3.6m PMWS512X3545


PulseMaster™ PMAS312X3545 3.6m Euro-Kwik™ 80% @ 350 amps 16APS364 0.9mm – 1.6mm Air

PulseMaster™ PMAS412X3545 3.6m Euro-Kwik™ 80% @ 450 amps 16APS364 0.9mm – 1.6mm Air

PulseMaster™ PMWS412X3545 3.6m Euro-Kwik™ 100% @ 400 amps 16APS364 0.9mm – 1.6mm Water

PulseMaster™ PMWS512X3545 3.6m Euro-Kwik™ 100% @ 500 amps 16APS364 0.9mm – 1.6mm Water

Specifications

Ordering InformationFlex Neck Conductor Tube 60˚ PMA64SFLX360

Part No. PMA64SFLX360

Features

• Bend up to 60˚

• Specifically designed for use with Pulsemastertorch





Features

• Heavy duty design for industrial applications

• "Smart" capability with one-touch digital controlto adjust primary parameters such as weldingcurrent, material thickness, wire feed or arc length.

• Specifically designed for use on the CIGWELDProfessional Synergic Pulse range.

• Heavy duty contact tips for high heatapplications and longer tip life

• Ergonomic style handle

• Premium Cablehoz™ assembly

• Impact resistant handle & trigger design

• Welds up to 1.6mm (0.062”) wire

500AMP

450AMP

400AMP

350AMP

Spare Parts InformationInsulator Ring 66J3

13

MIG Torches


1 16mm Flush Air Cooled PMA2462F16mm Recessed Air Cooled PMA24H6219mm Flush Air Cooled PMA2475F19mm Recessed Air Cooled PMA24H7516mm Flush Water Cooled PMW2462F16mm Recessed Water Cooled PMW246219mm Flush Water Cooled PMW2475F19mm Recessed Water Cooled PMW2475

CONTACT TIP2 0.9mm 16PS35

1.0mm 16PS401.2mm 16PS451.2mm Oversize 16APS3641.6mm Oversize 16PS116

GAS DIFFUSER3 Air Cooled PMA5416S

Water Cooled PMW5516CONDUIT LINER

4 3.6m 0.9-1.2mm Plastic 44PSTF3545123.6m 1.3-1.6mm Plastic 44PWN116123.6m 0.9-1.2mm Teflon 44PTF3545123.6m 1.3-1.6mm Teflon 44PSTF116123.6m 0.8-0.9mm Zinc Plated 42P3035123.6m 0.9-1.2mm Zinc Plated 44P354512

JUMP LINERCopper Jumper 1.2mm Max. 44JT3545Copper Jumper 1.6mm Max. 44JT116Copper Jumper 1.2mm Max. 44JW3545Copper Jumper 1.6mm Max. 44JW116






Supra XT MIG Torch

Eliminator Torch

Pulsemaster Pulsemaster 300A

Pulsemaster 400A

Fusion MIG Torch

NO. DESCRIPTION PART No.HANDLE HOUSING

5 w/ Smart Control Assy. PM84-PCD-HKTRIGGER ASSEMBLY

6 PM94X

500AMP

450AMP

400AMP

350AMP

14

MIG Torches





Supra XT MIG Torch

Eliminator Torch

Pulsemaster 300A

Pulsemaster 400A

Fusion MIG TorchFusion MIG Torch

Features

• Ergonomic handle design

• Impact resistant handle & trigger design

• Uses Tweco 14 Series consumables

• Flexible strain relief cable support

Ordering InformationTweco ProfessionalFusion 150 MIG Torch 3.6m OTWF112X3035

Tweco ProfessionalFusion 250 MIG Torch 3.6m OTWF212X3035

Tweco ProfessionalFusion 400 MIG Torch 3.6m OTWF412X3545

TORCH MODEL PART NUMBER LENGTH CONNECTION TYPE DUTY CYCLE (CO2)# CONTACT TIP WIRES DIA. (mm) COOLING TYPE

Tweco Professional Fusion 150 OTWF112X3035 3.6m Euro 60% @ 150 Amps OTW14/30 0.6-1.2 Air

Tweco Professional Fusion 250 OTWF212X3035 3.6m Euro 60% @ 250 Amps OTW14/35 0.6-1.2 Air

Tweco Professional Fusion 400 OTWF412X3545 3.6m Euro 40% @ 400 Amps OTW14H/45 0.9-2.0 Air

#Duty cycles shown are for use with CO2, for mixed gas duty cycle may be reduced up to 20%

Specifications

400AMP

250AMP

150AMP

15

MIG Torches






Supra XT MIG Torch

Eliminator Torch

Pulsemaster 300A

Pulsemaster 400A

Fusion MIG TorchFusion MIG Torch


1 Adjustable 13mm OTW22/50Adjustable 16mm OTW22/62Adjustable Heavy Duty 16mm OTW24AH/62Adjustable Heavy Duty 19mm OTW24AH/75

CONTACT TIP2 0.6mm OTW14/23

0.8mm OTW14/300.9mm OTW14/351.0mm OTW14/401.2mm OTW14/450.8mm Tapered OTW14T/300.9mm Tapered OTW14T/351.2mm Tapered OTW14T/45Heavy Duty 0.9mm OTW14H/35Heavy Duty 1.0mm OTW14H/40Heavy Duty 1.2mm OTW14H/45Heavy Duty 1.6mm OTW14H/116Heavy Duty 2.0mm OTW14H/564

NO. DESCRIPTION PART No.INSULATOR

3 150A, 250A OTW32400A OTW34A

GAS DIFFUSER4 150A, 250A OTW52

400A OTW54ACONDUIT LINER

5 4.5m 0.8-0.9mm Hard OTW42/30354.5m 0.9-1.2mm Hard OTW44/35454.5m 1.0-1.2mm Hard OTW42/40454.5m 1.6mm Hard OTW44/1164.5m 2.0mm Hard OTW44/5644.5m 0.9-1.2mm Nylon 7173474.5m 1.6mm Nylon OTW44N/1164.5m 0.9-1.2mm Soft Nylon OTW42N/3545

CONDUCTOR TUBE6 45˚ Steel Jacket (150A, 250A) 62J-45S

45˚ Steel Jacket (400A) 64J-45STRIGGER ASSEMBLY

7 W7005001HANDLE ASSEMBLY

8 Fusion Style Mouldings W7005000

400AMP

250AMP

150AMP

16

MIG Torches – CIGWELD Power Sources

Portaweld 100Portaweld 100

Transmig 135

Transmig 165

Brumby 180

Transmig 190

Transmig 200 - Series 1

Eliminator



1 Fixed 13mm OTW21/50 –Fixed 13mm, Flush Tip OTW21/50/F OTW21/50/F/RFixed 16mm, Flush Tip OTW21/62/F OTW21/62/F/R


0.9mm OTW11/35 OTW11/30/RGAS DIFFUSER

3 23005146 –CONDUCTOR TUBE

4 45˚ 23005179 –CONDUIT LINER

5 2m 0.6-1.2mm 23005250 –NOT SHOWN

Conductor Tube Liner 23005091 –

Ordering InformationPortaweld 100 MIG Torch 2m 23000066

TORCH MODEL PART NUMBER LENGTH CONNECTION TYPE DUTY CYCLE# CONTACT TIP WIRES DIA. (mm) COOLING TYPE

Portaweld 100 23000066 2m Hard Wired 5% @ 100 Amps OTW11/40 0.6-0.9 Air

#Refers to duty cycle of power source

Specifications

100AMP

17



Portaweld 100

Transmig 135Transmig 135

Transmig 165

Brumby 180

Transmig 190


Eliminator




0.8mm OTW11/30 OTW11/30/R0.9mm OTW11/35 OTW11/35/R1.0mm OTW11/40 OTW11/40/R

GAS DIFFUSER3 23005146 –

CONDUCTOR TUBE4 45˚ 23005179 –

CONDUIT LINER5 2m 0.6-1.2mm 23005250 –

NOT SHOWNConductor Tube Liner 23005091 –

Ordering InformationTRANSMIG 135 MIG Torch 2m 23000067


TRANSMIG 135 23000067 2m Hard Wired 12% @ 135 Amps OTW11/23 0.6-0.9 Air


Specifications

135AMP

18


Portaweld 100

Transmig 135


Brumby 180

Transmig 190


Eliminator





0.8mm OTW11/30 OTW11/30/R0.9mm OTW11/35 OTW11/35/R1.0mm OTW11/40 OTW11/40/R1.2mm OTW11/45 OTW11/45/R

DIFFUSER3 OTW51 OTW51/R

CONDUCTOR TUBE4 45˚ MF0245 –

CONDUIT GUN LINER5 0.6-1.0mm 23005025 –

1.0-1.2mm 23005069 –





Specifications

165AMP

19



Portaweld 100

Transmig 135

Transmig 165

Brumby 180Brumby 180

Transmig 190


Eliminator

NO. DESCRIPTION PART No.GAS DIFFUSER

3 Adjustable Nozzle EL52Fixed Nozzle EL52CT

TRIGGER ASSEMBLY4 717523

CONDUIT ASSEMBLY5 0.8-0.9mm 717524

1.0-1.2mm 717543OTHER (NOT SHOWN)

6 Set Screw OTW44C


Brumby 180 717579 3m Hard Wired 18% @ 180 Amps EL16T35 0.6-1.0 Air


Specifications

Ordering InformationBrumby 180 MIG Torch 3m 717579

180AMP


1 Adjustable 10mm EL22A37Adjustable 13mm EL22A50Adjustable 13mm, Flush Tip EL22A50FAdjustable 13mm, Protruded Tip EL22I50PAdjustable 16mm EL22A62Adjustable 16mm, Flush Tip EL22A62FAdjustable 16mm, Protruded Tip EL22I62P

CONTACT TIP2 0.8mm EL1630

0.9mm EL16351.0mm EL16401.2mm EL16451.2mm Aluminium EL16A3640.6mm Tapered EL16T230.8mm Tapered EL16T300.9mm Tapered EL16T351.0mm Tapered EL16T401.2mm Tapered EL16T451.2mm Aluminium EL16AT364

20


Portaweld 100

Transmig 135

Transmig 165

Brumby 180



Eliminator Torch Parts Breakdown


1 Fixed 13mm OTW21/50Fixed 13mm, Flush Tip OTW21/50/F OTW21/50/F/RFixed 16mm, Flush Tip OTW21/62/F OTW21/62/F/R



GAS DIFFUSER3 OTW51 OTW51/R

CONDUIT LINER4 0.6-1.0mm 23005025

1.0-1.2mm 23005069




Specifications


190AMP

21



Transmig 200 Transmig 200 - Series 2





GAS DIFFUSER3 OTW51 –

CONDUIT LINER4 0.8-0.9mm Hard OTW42/3035 –

0.9-1.2mm Nylon - Al OTW42N/3545 –1.0-1.2mm Hard OTW42/4045 –

CONDUCTOR TUBE5 717612 –

TRIGGER & HANDLE ASSEMBLY6 717613 –

OTHER (NON-STOCK)Rear Euro Connector Assembly 717615 –Conduit End Cap 717616 –Rear Case & Cable Protector 717614 –


TRANSMIG 200 717609PKD 3m Euro 13% @ 200 Amps OTW11/30 0.6-1.2 Air


Specifications

Ordering InformationTRANSMIG 200 MIG Torch 3m 717609PKD

200AMP


22






Supra XT MIG Torch

Eliminator Eliminator Torch

Pulsemaster 300A

Pulsemaster 400A

Fusion MIG Torch

NO. DESCRIPTION PART No.GAS DIFFUSER

3 Adjustable Nozzle EL52Fixed Nozzle EL52CT

CONDUIT LINER4 0.8-0.9mm Hard OTW42/3035

1.0-1.2mm Hard OTW42/4045 0.9-1.2mm Nylon OTW42N/3545

CONDUCTOR TUBE5 45˚ Metal Jacket EL63J-45

GUN HANGER6 OTW152

OTHERTrigger Blade Assembly EL96BSet Screw OTW44CO-Ring OTW224Tweco Connector Plug OTW350174

TORCH MODEL PART NUMBER LENGTH CONNECTION TYPE DUTY CYCLE CONTACT TIP WIRES DIA. (mm) COOLING TYPE

Eliminator 717578 3.6m Tweco® 60% @ 250 Amps EL1635 0.6-1.2 Air

Specifications

Ordering InformationEliminator MIG Torch 3.6m 717578

250AMP


1 Adjustable 10mm EL22A37Adjustable 13mm EL22AAdjustable 13mm Flush EL22A50FAdjustable 13mm Protruded Tip EL22IA50PAdjustable 16mm EL22A62Adjustable 16mm Flush EL22A62FAdjustable 16mm Protruded Tip EL22I62PFixed 16mm 3mm Recess Tip EL22CT62Adjustable 19mm EL22A75

CONTACT TIP2 0.8mm EL1630

0.9mm EL16351.0mm EL16401.2mm EL16451.2mm Aluminium EL16A3640.6mm Tapered EL16T230.8mm Tapered EL16T300.9mm Tapered EL16T351.0mm Tapered EL16T401.2mm Tapered EL16T45

23

MIG Torch AccessoriesGas Diffusers

Contact TipsContact Tips

Insulators

Robotic & Automatic Gas Diffusers

Nozzles

Conduit Liners

Conductor Tubes

Contact Tip 0.6mm OTW11/23 25 OTW11/23/R 10 Tweco® No. 1; Mini Gun; TWE 1;Contact Tip 0.8mm OTW11/30 25 OTW11/30/R 10 Autopak 150; 200; Transmig 195;Contact Tip 0.9mm OTW11/35 25 OTW11/35/R 10 Portaweld 100; Transmig 135;Contact Tip 1.0mm OTW11/40 25 OTW11/40/R 10 Transmig 165; Transmig 190;Contact Tip 1.2mm OTW11/45 25 OTW11/45/R 10 Transmig 200;

Transmig 130 Twin; Wire Wasp

Contact Tip 0.6mm OTW14/23 25 OTW14/23/R 10 Tweco® No.2; TWE 2Contact Tip 0.8mm OTW14/30 25 OTW14/30/R 10 Tweco® No.4; TWE 4Contact Tip 0.9mm OTW14/35 25 OTW14/35/R 10 Tweco® Fusion 150; 250; 400Contact Tip 1.0mm OTW14/40 25 OTW14/40/R 10 Transmig 195 RPContact Tip 1.2mm OTW14/45 25 OTW14/45/R 10 Transmig 200Contact Tip 1.6mm OTW14/116 25 Transmig 275

Transmig S3-CHeavy Duty Contact Tip 0.9mm OTW14H/35 25 Transmig 185 SHeavy Duty Contact Tip 1.0mm OTW14H/40 25 Transmig 185 SMHeavy Duty Contact Tip 1.2mm OTW14H/45 25 Transmig 180Heavy Duty Contact Tip 1.6mm OTW14H/116 25 Transmig 240Heavy Duty Contact Tip 1.6mm Oversize 14H/116/78 25 Transmig 250Heavy Duty Contact Tip 2.0mm OTW14H/564 25 Transmig 310Heavy Duty Contact Tip 1.2mm Aluminium 717256 25 Transmig 330Heavy Duty Contact Tip 1.6mm Aluminium 14AH/116 25 Transmig 350

Transmig 400Contact Tip 0.8mm Tapered OTW14T/30 25 Transmig 400ECContact Tip 0.9mm Tapered OTW14T/35 25Contact Tip 1.2mm Tapered OTW14T/45 25

Heavy Duty Contact Tip 0.9mm OTW15H/35 25 Tweco® No. 5Heavy Duty Contact Tip 1.2mm OTW15H/45 25 Supra XTHeavy Duty Contact Tip 1.6mm OTW15H/116 25 Transmig 500Heavy Duty Contact Tip 2.0mm OTW15H/564 25Heavy Duty Contact Tip 2.4mm OTW15H/332 25Heavy Duty Contact Tip 2.8mm OTW15H/764 25Heavy Duty Contact Tip 1.2mm Aluminium 717143 25Heavy Duty Contact Tip 1.6mm Flux Core 717149 25Heavy Duty Contact Tip 2.0mm Flux Core 717275 25

Contact Tip 0.6mm Tapered EL16T23 25 Transmig 210; 220; 250; 310; 330Contact Tip 0.8mm Tapered EL16T30 25 Transmig 210se; 250se Contact Tip 0.9mm Tapered EL16T35 25 Transmig 330se pre-May 2001Contact Tip 1.0mm Tapered EL16T40 25 Transmig 215se; 265seContact Tip 1.2mm Tapered EL16T45 25Contact Tip 1.6mm Tapered EL16T116 25

Contact Tip 1.2mm Aluminium EL16A364 25Contact Tip 1.6mm Aluminium EL16A116 25Contact Tip 0.8mm EL1630 25Contact Tip 0.9mm EL1635 25Contact Tip 1.0mm EL1640 25Contact Tip 1.2mm EL1645 25Contact Tip 1.3mm EL1652 25Contact Tip 1.6mm EL16116 25Contact Tip 2.0mm EL16564 25Contact Tip 2.4mm EL16332 25

DESCRIPTION PART NO. PACKED RETAIL PACK QTY APPLICABLE TORCHESQTY PART NO.

11 – SERIES

14 – SERIES

15 – SERIES

ELIMINATOR®

24

MIG Torch Accessories

Gas Diffusers

Contact Tips

Insulators


NozzlesNozzles

Conduit Liners

Conductor Tubes


Nozzle Transmig 130 Twin OCE1311 1 OCE1311/R 2 130 Twin GunWire Wasp Gun

Nozzle Tweco® No.1 Fixed, 13mm OTW21/50 1 Tweco® No.1; Mini MIGNozzle Tweco® No.1 Fixed, OTW21/50/F 1 OTW21/50/F 2 TWE 1; Autopak 150; 25013mm Flush Tip Transmig 195Nozzle Tweco® No.1 Fixed, OTW21/62/F 1 OTW21/62/F 2 Portaweld 100; Transmig 13516mm Flush Tip Transmig 165; Transmig 190

Tweco® No.2 Adjustable 13mm, OTW22/50 1 OTW22/50/R 2 Tweco® No.2; TWE 23mm Recess Tip Fusion 150; Fusion 250Tweco® No.2 Adjustable 16mm, OTW22/62 1 OTW22/62/R 2 Transmig 200; Transmig 2403mm Recess Tip Transmig 185 S

Transmig 185 SMTransmig 180

Tweco® No.4 Fixed, Flush Tip OTW23/62/F 1 Tweco® No.4; TWE 4; Fusion 400

Tweco® No.4 Adjustable 13mm OTW24A/50 1 OTW24A/50/R 2 Transmig 195 RPTweco® No.4 Adjustable 16mm OTW24A/62 1 OTW24A/62/R 2 Transmig S3-CTweco® No.4 Adjustable OTW24AH/62 1 Transmig 330Heavy Duty 16mm Transmig 350Tweco® No.4 Adjustable OTW24AH/75 1 Transmig 400Heavy Duty 19mm Transmig 450EC

Tweco® No. 4 Short Stop 717309 1Tapered 9.5mm, 3mm Recess Tip

Tweco® No. 4 CT Nozzle Tip 717532 116mm Fixed, 3mm Recess TipTweco® No. 4 CT Nozzle Tip 717534 116mm Fixed, 13mm Recess Tip

Tweco® No. 5 CT Nozzle Tip 717538 1 Tweco® No. 516mm Fixed, 3mm Recess TipTweco® No. 5 CT Nozzle Tip 717539 1 Supra XT19mm Fixed, 3mm Recess Tip Transmig 500

130 Twin Nozzle

Tweco® No.1 & Mini Gun

Tweco® No.2

Tweco® No.4

Tweco® No.5

25


Gas Diffusers

Contact Tips

Insulators


NozzlesNozzles

Conduit Liners

Conductor Tubes

Nozzle Eliminator® 250 amp EL22A37 1 Eliminator® 250; Brumby 180;Adjustable 10mm Transmig 210; 250; 310; 330Nozzle Eliminator® 250 amp EL22A50 1 Transmig 210se; 250seAdjustable 13mm Transmig 330se pre May 2001Nozzle Eliminator® 250 amp EL22A50F 1 Transmig 220Adjustable 13mm Flush Transmig 250Nozzle Eliminator® 250 amp EL22A62 1Adjustable 16mmNozzle Eliminator® 250 amp EL22A62F 1Adjustable 16mm FlushNozzle Eliminator® 250 amp EL22A75 1Adjustable 19mmNozzle Eliminator® 250 amp EL22I50P 1Adjustable 13mm Protruded tipNozzle Eliminator® 250 amp EL22I62P 1Adjustable 16mm Protruded tipNozzle Eliminator® 250 amp EL22CT62 1Fixed 16mm 3mm Recess tip

Nozzle Eliminator® 450 amp EL24I37 1 Eliminator® 450Adjust 10mm 3mm Recess tip Transmig 400 pre May 2001Nozzle Eliminator® 450 amp EL24I50 1 Transmig 350ec; 350 PulseAdjust 13mm 3mm Recess tipNozzle Eliminator® 450 amp EL24I62 1Adjust 16mm 3mm Recess tipNozzle Eliminator® 450 amp EL24I62H 1Heavy Duty Adjust 16mmNozzle Eliminator® 450 amp EL24I75 1Adjust 16mm 3mm Recess tipNozzle Eliminator® 450A amp EL24CT62 1Fixed 16mm 3mm Recess tipNozzle Eliminator® 450 amp EL24CT62H 1Heavy Duty Fixed 16mmNozzle Eliminator® 450 amp EL24CT75H 1Heavy Duty Fixed 19mm

Nozzle Eliminator® 600 amp OTW26I62 1 Eliminator® 600Adjustable 16mm


ELIMINATOR®

Gas Diffuser MIG 135 23005146 1 MIG 135 gunPortaweld 100 gun

Gas Diffuser Mini Gun 717522 1 Mini gun

Gas Diffuser OTW51 5 OTW51/R 2 Tweco® No. 1; TWE No. 1MIG 165 Gun; MIG 190 Gun

Gas Diffuser OTW52 5 OTW52/R 2 Tweco® No. 2; TWE No. 2Tweco® Fusion 150; 250

Gas Diffuser OTW52FN 5 Tweco® No. 2

Gas Diffuser OTW54A 5 OTW54A/R 2 Tweco® No. 4; TWE No. 4Tweco® Fusion 400

Gas Diffuser 0.9-1.6mm Conduits OTW55SW 5 Tweco® No. 5; Supra XT

Gas Diffuser 1.6-2.0mm Conduits OTW55 5 Tweco® No. 5; Supra XT

Gas Diffuser 2.4-2.8mm Conduits OTW55H 5 Tweco® No. 5; Supra XT

Eliminator® 250 amp Gas Diffuser EL52 1 Eliminator® 250Adjustable Nozzle

Eliminator® 250 amp Gas Diffuser EL52CT 1 Eliminator® 250Fixed Nozzle

Eliminator® 450 amp Gas Diffuser EL54CTSW 1 Eliminator® 450Fixed Nozzle 0.6-1.6mm

Eliminator® 450 amp Gas Diffuser EL54CTH 1 Eliminator® 450Fixed Nozzle 2.0-2.4mm

Eliminator® 450 amp Gas Diffuser EL54SW 1 Eliminator® 450Adjustable Nozzle 0.6-1.6mm

Eliminator® 450 amp Gas Diffuser EL54H 1 Eliminator® 450Adjustable Nozzle 2.0-2.4mm

Eliminator® 600 amp Gas Diffuser EL56SW 1 Eliminator® 600Fixed Nozzle 0.6-1.6mm

Eliminator® 600 amp Gas Diffuser EL56H 1 Eliminator® 600Fixed Nozzle 2.0-2.4mm


26


Gas DiffusersGas Diffusers

Contact Tips

Insulators


Nozzles

Conduit Liners

Conductor Tubes

Gas Diffusers

Contact Tips

Insulators


Nozzles

Conduit LinersConduit Liners

Conductor TubesTweco® No.2

Tweco® No.4

ELIMINATOR® 450

ELIMINATOR® 600

ALL OTHER LINERS

Tweco® No.5

ELIMINATOR® 250

DESCRIPTION PART NO. PACKED APPLICABLE TORCHESQTY

Tweco® Conduit Liner 4.5M 0.8-0.9mm Hard Tweco® No.2 OTW42/3035 1 Tweco® No. 2; TWE 2Tweco® Conduit Liner 4.5M 1.0-1.2mm Hard Tweco® No.2 OTW42/4045 1 Tweco® Fusion 150; 250Tweco® Conduit Liner 4.5M 0.9-1.2mm Nylon Tweco® No.2 OTW42N/3545 1

Tweco® Conduit Liner 4.5M 0.9-1.2mm Hard Tweco® No.4 OTW44/3545 1 Tweco® No. 4; TWE 4Tweco® Conduit Liner 4.5M 2.0mm Hard Tweco® No.4 OTW44/564 1 Supra XTTweco® Conduit Liner 7.6M 0.9-1.2mm Hard Tweco® No.4 717344 1 Transmig 330Tweco® Conduit Liner 4.5M 1.6mm Hard Tweco® No.4 OTW44/116 1 Transmig 350; 350ecTweco® Conduit Liner 4.5M 0.9-1.2mm Nylon Tweco® No.4 717347 1 Transmig 350 PulseTweco® Conduit Liner 4.5M 1.6mm Nylon Tweco® No.4 OTW44N/116 1 Transmig 400; Transmig 450EC

Tweco® Fusion 400

Tweco® Conduit Liner 4.5M 0.9-1.2mm Hard Tweco® No.5 OTW45/3545 1 Tweco® No. 5Tweco® Conduit Liner 4.5M 2.0mm Hard Tweco® No.5 OTW45/564 1 Transmig 500Tweco® Conduit Liner 4.5M 1.6mm Hard Tweco® No.5 OTW45/116 1 Transmig 500iTweco® Conduit Liner 4.5M 2.4mm Hard Tweco® No.5 OTW45H/332 1 Supra XT (up to 2.8mm hard)Tweco® Conduit Liner 4.5M 2.8mm Hard Tweco® No.5 OTW45H/764 1Tweco® Conduit Liner 4.5M 1.6mm Nylon Tweco® No.5 OTW45N/116 1Tweco® Conduit Liner 4.5M 3.2mm Hard Tweco® No.5 717512 1

Tweco® Conduit Liner 4.5M 0.8-0.9mm Hard Tweco® No.2 OTW42/3035 1 Eliminator® 250Tweco® Conduit Liner 4.5M 1.0-1.2mm Hard Tweco® No.2 OTW42/4045 1 Transmig 210; 250; 310; 330Tweco® Conduit Liner 4.5M 0.9-1.2mm Nylon Tweco® No.2 OTW42N/3545 1 Transmig 210se; 250se

Transmig 215se; 265se

Tweco® Conduit Liner 4.5M 0.9-1.2mm Hard Tweco® No.4 OTW44/3545 1 Eliminator® 450Tweco® Conduit Liner 4.5M 2.0mm Hard Tweco® No.4 OTW44/564 1 Transmig 350; 350ecTweco® Conduit Liner 7.6M 0.9-1.2mm Hard Tweco® No.4 717344 1 Transmig 350 PulseTweco® Conduit Liner 4.5M 1.6mm Hard Tweco® No.4 OTW44/116 1 Transmig 400Tweco® Conduit Liner 4.5M 0.9-1.2mm Nylon Tweco® No.4 717347 1Tweco® Conduit Liner 4.5M 1.6mm Nylon Tweco® No.4 OTW44N/116 1

Tweco® Conduit Liner 4.5M 0.9-1.2mm Hard Tweco® No.5 OTW45/3545 1 Eliminator® 600Tweco® Conduit Liner 4.5M 2.0mm Hard Tweco® No.5 OTW45/564 1 Transmig 500Tweco® Conduit Liner 4.5M 1.6mm Hard Tweco® No.5 OTW45/116 1Tweco® Conduit Liner 4.5M 2.4mm Hard Tweco® No.5 OTW45H/332 1Tweco® Conduit Liner 4.5M 2.8mm Hard Tweco® No.5 OTW45H/764 1Tweco® Conduit Liner 4.5M 1.6mm Nylon Tweco® No.5 OTW45N/116 1Tweco® Conduit Liner 4.5M 3.2mm Hard Tweco® No.5 717512 1

Tweco® Conductor Tube Copper Jump Liner 1.6mm OTWAWC44116 1 For aluminium wireTweco® Conduit Liner 4.5M 0.8-0.9mm 717524 1 MiniGunTweco® Conduit Liner 4.5M 1.0-1.2mm 717543 1 MiniGunConduit Liner (Non Tweco®) 2M 0.6-1.2mm OCE5580017 1 Wire Wasp & 130TwinConduit Liner 2M 0.6-0.9mm 23005250 1 Portaweld 100; Transmig 135Liner Conductor Tube 23005091 1 Portaweld 100; Transmig 135Conduit Liner 3M 0.6-1.0mm 23005025 1 Transmig 165; Transmig 190Conduit Liner 3M 1.0-1.2mm 23005069 1 Transmig 165; Transmig 190

27


28


Gas Diffusers

Contact Tips

InsulatorsInsulators


Nozzles

Conduit Liners

Conductor Tubes

DESCRIPTION PART NO. QTY RETAIL PACK PACKED APPLICABLE TORCHESPART NO. QTY

Adjustable Tweco® No. 2 OTW32 25 OTW32/R 2 Tweco® No. 2; TWE 2

Adjustable Tweco® No. 4 OTW34A 25 OTW34A/R 2 Tweco® Fusion 150; 250

Tweco® No. 4; TWE 4

Tweco® Fusion 400

Fixed Insulator for CT Nozzle Tweco® No. 4 717540 1 Tweco® No. 4

Fixed Insulator for CT Nozzle Tweco® No. 5 717541 1 Tweco® No. 5

Supra XT

Tweco® No.2 & No.4

Tweco® No. 4 & No.5

29


Gas Diffusers

Contact Tips

Insulators


Nozzles

Conduit Liners

Conductor TubesConductor Tubes

Eliminator®

ALL OTHER TORCHES

130 TWIN/WIRE WASP

SUPRA XT

Tweco® No.2

Tweco® No.4

Tweco® No.5

Tweco® No.2, 45˚ Conductor Tube OTW62A/45 1 Tweco® No.2Tweco® No.2, 45˚ Metal Jacket Conductor Tube OTW62J/45 1

Tweco® No.4 45˚ Conductor Tube OTW64A/45 1 Tweco® No.4Tweco® No.4 60˚ Conductor Tube OTW64A/60 1Tweco® No.4 45˚ Metal Jacket Conductor Tube OTW64J/45 1Tweco® No.4 60˚ Metal Jacket Conductor Tube OTW64J/60 1

Tweco® No.5 45˚ Conductor Tube OTW65/45 1 Tweco® No.5Tweco® No.5 60˚ Conductor Tube OTW65/60 1Tweco® No.5 45˚ Metal Jacket Conductor Tube OTW65J/45 1Tweco® No.5 60˚ Metal Jacket Conductor Tube OTW65J/60 1

Supra XT 45˚ Metal Jacket Conductor Tube OTWSE65J/45 1 Supra XTSupra XT 60˚ Metal Jacket Conductor Tube OTWSE65J/60 1

Eliminator® 250 amp 45˚ Metal Jacket Conductor Tube EL63J-45 1 Eliminator® 250Eliminator® 450 amp 45˚ Metal Jacket Conductor Tube EL64J45 1 Eliminator® 450Eliminator® 450 amp 60˚ Metal Jacket Conductor Tube EL64J60 1 Eliminator® 450

45˚ Conductor Tube T116103505 1 TWE 1 torch45˚ Tweco Screw Tips Conductor Tube T116103506 1 TWE 2 torch45˚ Tweco Elim Tips Conductor Tube T116103508 1 TWE 2 torch45˚ Conductor Tube T116103507 1 TWE 4 torch250-60-60 60˚ 250 amp Gun Conductor Tube OTW90031 1 MIG195350-60-60 60˚ 350 amp Gun Conductor Tube 717565 1 MIG27545˚ 250 amp Gun Conductor Tube MS6345 1 Transmig 210 to 33045˚ Torch Trigger Switch Conductor Tube 23005179 1 Portaweld 10045˚ Torch Trigger Switch Conductor Tube 23005144 1 Transmig 13545˚ Conductor Tube MF0245 1 Transmig 165; Transmig 19045˚ Conductor Tube 62J-45S 1 Tweco® Fusion 150; 25045˚ Conductor Tube 64J-45S 1 Tweco® Fusion 400

Conductor Tube and Torch Trigger Switch for OCE 5750517 1 Transmig 130 Twin130 Twin and Wire Wasp Wire Wasp

DESCRIPTION PART NO. PACKED APPLICABLE TORCHESQTY

30

Gouging Torches

Arcair ExtremeArcair Extreme® K4000 Torch K4000 Torch

Arcair Tri-Arc Foundry TorchFeatures

• Four barrel nozzle gives optimum metal removal

• Optimised torch air flow controls noise

• Natural 15˚ torch angle & 360˚ swivel cable

• Optimum cable & torch weight to minimise

operator fatigue

• High quality cable assembly

• Rugged construction

Ordering InformationArcair Extreme K4000 Torch AA61082008

* For information on gouging carbons please refer to theThermadyne Welding Consumables Pocket Guide


TORCH MODEL PART NUMBER LENGTH CARBON SIZE DUTY CYCLE AIR PRESSURE AIR FLOW RATE WEIGHT

Arcair Extreme AA61082008 2.1m Round: 4-13mm 100% @ 1000 Amps 550kPa (80psi) 790 lpm (28cfm) 2.4kgK4000 Torch Flat: 9.5mm & 16mm

Specifications

NO. DESCRIPTION PART No.INSULATOR & SCREWS

1 AA94433183LEVER & SCREWS

2 AA94476066VALVE BONNET

3 AA94104016BONNET WRENCH

4 AA94960001SPOOL & O-RINGS

5 AA94801011O-RINGS

6 2 required AA94710036UPPER ARM

7 AA94048088HEAD & SCREW

8 AA94378368TORCH BODY

9 AA94103206HANDLE10 AA94370163

1000AMP

31

Gouging TorchesArcair Extreme K4000 Torch

Arcair Tri-ArcArcair Tri-Arc® Foundry Torch Foundry Torch 2200AMP

Features

• Four barrel nozzle gives optimum metal removal

• Optimised torch air flow controls noise

• 360˚ swivel cable & positive hand grip

• Optimum cable & torch weight to minimise

operator fatigue

• High quality cable assembly

• Rugged construction

Ordering InformationArcair Tri-Arc Foundry Torch AA62991424Defect Removal Heads 6 to 19mm AA94378370General Purpose Heads 13mm AA94378267General Purpose Heads 16mm AA94378270General Purpose Heads 19mm AA94378273

* For information on gouging carbons please refer to theThermadyne Welding Consumables Pocket Guide


TORCH MODEL PART NUMBER LENGTH CARBON SIZE DUTY CYCLE AIR PRESSURE AIR FLOW RATE WEIGHT

Arcair Tri-Arc AA62991424 2.1m Round: 8-19mm 100% @ 2200 Amps 550kPa (80psi) 1130 lpm (40cfm) 5.8kgFoundry Torch

Specifications

NO. DESCRIPTION PART No.INSULATOR & SCREWS

1 AA94433118LEVER & SCREWS

2 AA94476034VALVE BONNET

3 AA94104023BONNET WRENCH

4 AA94960001SPOOL & O-RINGS

5 AA94801021O-RINGS

6 2 required AA94710036UPPER ARM

7 AA94048110HEAD & SCREW

8 General Purpose 13mm Head AA94378267General Purpose 16mm Head AA94378270General Purpose 19mm Head AA94378273Defect Removal Heads 6mm to 19mm AA94378370

TORCH BODY9 AA94103221

HANDLE10 AA94370079

Electrode HoldersElectrode Holders

Work Clamps

Rotary & Magnetic Clamps

Magnetic Ground Clamps

Welding Lead Sets

Superflex Welding Cables

Weld Measurement Gauges

Portable Electrode Drying Oven

DESCRIPTION PART NO.

Twistlock Electrode Holder 250 Amp

Twistlock Electrode Holder 400 Amp

Twistlock Electrode Holder 600 Amp• Electrode capacity from 2.0mm to 6.3mm shank 646343• Heavy duty high quality construction• Fully insulated• High performance• Heat resistant fibreglass handle• Accepts 70mm2 to 95mm2 welding cable• 600 amp @ 25%; 350 amp @ 60% duty cycle

Tweco Tong Electrode Holder 400 Amp• EXTRA HEAVY DUTY 646344• Electrode capacity from 1.6mm to 6.3mm shank• Fully insulated• All position electrode grip featuring ultra quick electrode change• Long life cool running tong holder

Tong Electrode Holder 400 Amp• Electrode capacity from 1.6mm to 6.3mm shank 646214• Fully insulated• All position electrode grip featuring ultra quick electrode change• Accepts 50mm2 to 70mm2 welding cable

• Complies to AS/IEC 60974-11, Category A & B environments 646165• Electrode capacity from 1.6mm to 5mm shank• Fully insulated• High quality & durable• Accepts 25mm2 to 35mm2 welding cable• 250 amp @ 35%; 200 amp @ 60% duty cycle

• Complies to AS/IEC 60974-11, Category A & B environments 646142• Electrode capacity from 1.6mm to 6.3mm• Fully insulated• High quality & durable• Accepts 50mm2 to 70mm2 welding cable• 400 amp @ 35%; 300 amp @ 60% duty cycle

32

Welding Equipment Accessories

33

Welding Equipment AccessoriesElectrode Holders

Work ClampsWork Clamps



Welding Lead Sets





Spring Loaded 200 Amp• Spring loaded jaws 646348• Copper jaws with Copper braided shunt• Zinc plate steel construction• 200 amp @ 60% duty cycle• Heavy duty clamp• M8 mounting stud• Jaws opening: Height 38mm; Depth 63mm• Suits up to 25mm2 welding cable



‘G’ Clamp 500 Amp• All brass construction with Steel fixing screw 646351• 500 amp @ 60% duty cycle• Compact, durable clamp• Jaws opening: Height 42mm; Depth 40mm• Suits up to 95mm2 welding cable

Tong Clamp 500 Amp• All brass construction with Copper shunt 646352• 500 amp @ 60% duty cycle• M8 mounting stud• Jaws opening: Height 100mm; Depth 140mm• Suits up to 70mm2 welding cable

34


Electrode Holders

Work Clamps

Rotary & Magnetic ClampsRotary & Magnetic Clamps


Welding Lead Sets





Rotary Clamp 250 Amp• Highly efficient 360˚ rotating clamp 646353• All Copper construction with Copper shunt• 250 amp @ 60% duty cycle• M8 mounting stud• Suits up to 95mm2 welding cable

Rotary Clamp 500 Amp• Highly efficient 360˚ rotating clamp 646354• All Copper construction with Copper shunt• 500 amp @ 60% duty cycle• M8 mounting stud• Suits up to 95mm2 welding cable

Rotary Clamp 1000 Amp• Highly efficient 360˚ rotating clamp 646355• All Copper construction with Copper shunt• 1000 amp @ 60% duty cycle• M8 mounting stud• Suits up to 95mm2 welding cables

Magnetic Ground Clamp 200 Amp• Switchable magnetic ground clamp up to 200 Amp SMGC200• Easy connect and easy release control knob• Perfect for flat and pipeline applications• Cuts down set-up time

• Switchable magnetic ground clamp up to 300 Amp SMGC300• Easy connect and easy release control knob• Perfect for flat and pipeline applications• Cuts down set-up time

Magnetic Ground Clamp 600 Amp• Switchable magnetic ground clamp up to 600 Amp SMGC600• Easy connect and easy release control knob• Perfect for flat and pipeline applications• Cuts down set-up time

Magnetic Ground Clamp 300 Amp

35


Electrode Holders

Work Clamps



Welding Lead SetsWelding Lead Sets





3m Lead Set 200 Amp• Electrode holder complies to AS/IEC 60974-11, 646386

Category A & B environments

ELECTRODE LEAD• CIGWELD 250 Amp electrode holder• 3 metre double insulated 16mm2 welding cable• 25mm2 dinse connector

WORK LEAD• 200 Amp work clamp• 3 metre double insulated 16mm2 welding cable• 25mm2 dinse connector









8m Lead Set 500 AmpELECTRODE LEAD 646387• CIGWELD 600 Amp electrode holder• 8 metre double insulated 50mm2 welding cable• 50mm2 dinse connector






36


Work LeadsWork LeadsWORK CLAMP RATING CABLE LENGTH CABLE DIAMETER DINSE SIZE PART NO.

200 Amp Work Lead

200 Amps 3m 16mm2 25mm2 700638

250 Amp Work Lead

250 Amps 3m 25mm2 25mm2 704099

250 Amps 8m 25mm2 25mm2 704829

330 Amp Work Lead

330 Amps 3m 35mm2 50mm2 705163

330 Amps 8m 35mm2 50mm2 704828

400 Amp Work Lead

400 Amps 8m 50mm2 50mm2 705163

500 Amp Work Lead

500 Amps 8m 70mm2 50mm2 705162500 Amps 10m 70mm2 50mm2 705162-10G

600 Amp Work Lead

600 Amps 12m 70mm2 50mm2 707027

37


Electrode Holders

Work Clamps



Welding Lead Sets

Superflex Welding CablesSuperflex Welding Cables



DESCRIPTION DUTY CYCLE PART NO.

STANDARD DOUBLE INSULATED

16mm2 150m Spool 250A @ 30% 7901220

25mm2 150m Spool 333A @ 30% 7901221

30mm2 50m Spool 416A @ 30% 7901271

35mm2 100m Spool 416A @ 30% 7901222

50mm2 50m Spool 527A @ 30% 7901272

50mm2 100m Spool 527A @ 30% 7901223

70mm2 50m Spool 655A @ 30% 7901224

70mm2 100m Spool 655A @ 30% 7901273

95mm2 50m Spool 794A @ 30% 7901225

Electrode Holders

Work Clamps



Welding Lead Sets


Weld Measurement GaugesWeld Measurement Gauges

Portable Electrode Drying OvenDESCRIPTION PART NO.

NAKA GAUGE 646265Measures leg length, root gap, plate thickness,convexity, wire and rod diameter, height of welds.

METRIC FILLET GAUGE CIGAGEEconomic gauge to measure leg length and throat thickness.

Cable ConnectorsCable Connectors500 AMP CABLE CONNECTOR DESCRIPTION DUTY CYCLE PART NO.

Tapered Twist Lock up to 95mm2 500A @ 60%

Male & Female Connectors (Set) 646760

Male Cable Connector 646758

Female Cable Connector 646759

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Electrode Holders

Work Clamps



Welding Lead Sets



Portable Electrode Drying OvenPortable Electrode Drying OvenDESCRIPTION PART NO.

Specifically designed to prevent moisture pick-up in manual arc VB1689electrodes. The variable temperature setting enables electrodesto be maintained for optimum performance.

Electrode capacity: 11kg

DIMENSIONS:EXTERNAL INTERNAL

Width 178mm 137mmHeight 165mm 124mmDepth 556mm 89mm

Weight: 11kgSupply required: 240VAC 50HzMaximum temperature: 120˚ CSupply plug lead: 10 Amps

In the interest of continuous improvement Thermadyne reserve the right to change the specifications or design on any of its products without prior notice.

Thermadyne Asia Pacific Head Office71 Gower St, Preston VIC 3072 AustraliaCustomer CareTel: 1300 654 674 Fax: +61 3 9474 7391International Enquiries Tel: + 61 3 9474 7508Fax: + 61 3 9474 7488Email: [email protected]

www.thermadyne.com

Malaysia - Thermadyne Asia Sdn BhdLot 151, Jalan Industri 3/5ARawang Integrated Industrial Park Jin Batu Arang48000 Rawang Selangor Darul EhsanWest Malaysia

Tel: + 60 3 6092 2988Fax: + 60 3 6092 1085

Indonesia - PT. Thermadyne Utama IndonesiaJL Angsana II Blok AE No.28Delta Silicon , CikarangBekasi, 17550Indonesia

Tel: + 62 21 8990 6095Fax: + 62 21 8990 6096

China - Thermadyne Industries, Inc.Unit 4F2, Zhao Feng Universal Building, No. 1800 West Zhongshan Road,Xuhui District, Shanghai 200235China

Tel: + 86 21 6407 2626Fax: + 86 21 6448 3032

Authorised Distributor:

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AEQTOR Rev 1Weld Measurement Gauges 37 Portable Electrode Drying Oven 38 Contents 3 4 MIG Torches...

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Transcript of AEQTOR Rev 1Weld Measurement Gauges 37 Portable Electrode Drying Oven 38 Contents 3 4 MIG Torches...