AEOLUS Folio

AEOLUSCo2 TYRE INFLATOR

OSCAR LANGLEY

AEOLUS

STYLEBOARDS

INITIAL CONCEPTS

Gun Pump Concept Oscar Langley

Easy to use gripping method provides e�cient pumping on the go.

CO2 canister easily inserted into the housing.


Easy to use gripping method provides e�cient pumping on the go.

CO2 canister easily inserted into the housing.


A familiar feature, knog’s signature silicon strap will be featured on the design allow-ing the user to attach the pump to the frame of the bike.

Aluminum CasingLED Strip Running the length of the Pump

DESIGN DEVELOPEMENT

FINAL CONCEPTPRODUCT

PUSH T0 RELEASE Co2

1 : 1 SCALE 124mm

LOCKED PROFILE Spring applies pressure outwards keeping Co2 from escaping. Silicone seals keep the mechanism airtight.

OPEN PROFILE When pressure is applied on the bicycle valve, the valve slider opening comes into contact with the main housing releasing the Co2.

ABS VALVE CAP

SILICONE VALVE BUMPER

SILICONE SEAL

SILICONE SEAL x3

LOCKING PIN

REVOLVED OPENING

Co2 CANISTER PIN

Prevent Co2 from escaping when not in use.

Locking pin inserted to keep tension on spring and prevent slider from coming apart.

Revolved extrusion allowing Co2 to pass through despite .25mm holes not being in line.

Pokes small hole in the top of the Co2 canister when screwed in.

Protects valve bumper and encloses bicycle valve when

pumping. Accommodates Shrader and

Presta valve types

Provides cushioning and pro-tects valve and pump when

in use.

Allows for a snug and secure fit of the valve cap to the

slider.

PUMP MECHANISM

LOCKING PIN - Die cut steel. One the valve slider has been slotted through the main mechanism, the locking pin is put in place to ensure the spring retains tension and the slider doesn’t come out of it’s housing.

CLICK!

PUMP MECHANISM

CAP ASSEMBLY

SCREW ON CANISTER HOUSING

INJECTION MOULDED TOP CAP

MECHANICAL HOUSING CLIP ON DETAIL.Built in extrusions in the metal housing allows notches in the top cap to easily clip on during prod-uct assembly. No glues used during the product’s assembly, reducing envi-ronmental impact.

1. INSERT VALVE HOUSING INTO PRODUCT CAP.

2. PLACE 2mm and 1.5mm SEALS ONTO VALVE SLIDER.

3. SLIDE SPRING OVER SLIDER

4. INSERT VALVE SLIDER THROUGH PRODUCT CAP AND VALVE HOUSING

5. INSERT LOCKING PIN INTO PLACE (detail shown in previous ‘pump mechanism’ detail page

6. PLACE VALVE BUMPER INTO VALVE CAP 7. SCREW VALVE CAP ONTO VALVE SLIDER

8. SCREW Co2 CANISTER INTO VALVE HOUSING

9. SCREW ON CANISTER HOUSING.

10. READY TO GO!

1.

2.

2.

3.

5.

6.

7.

8 and 9

CAP ASSEMBLY

Once the Co2 canister is firmly in place, inflation can be made by placing the pump nozzle around the tyre valve and push-ing downwards.

The top cap is easily screwed off from the main canister housing to reveal the Co2 Can-ister.

Unlike large mechani-cal hand pumps that need frame mounts, the AEOLUS Co2 can fit com-fortably in your saddle bag or in your backpack when riding.

USABILITY

A wide range of colours ensures that your KNOG AEOLUS com-pliments your ride perfectly.

USER DISASSEMBLY

COLORWAYS

FINAL CONCEPTPACKAGING

AEOLUS’ cardboard pack-aging folds out. To remove AEOLUS simply unscrew the top housing and simply pull out. Reattach before usage.

The packaging in held together by a single industrial (oversized) staple. The lack of glue further increasing the packaging’s recy-clability.

Biodegradable Card com-bined with the use of Soy based inks will ensure the most sustainable packaging possible,

FRONT VIEW

FLATTENED VIEW

AEOLUS COUNTER STAND Small tabletop counter stand clearly displays the AEOLUS Pump and all available colours.

SLIDE OUT CARDBOARD PANEL Allows the vendor to change the decal of the stand to suit alternate KNOG products such as the FROG Strobe the yet-to-be-released Strongman Locks.

FINAL MODEL

DETAIL DRAWINGS

ITEM NO. PART Name QTY. DESCRIPTION

1 Steel Valve Casing 1 CNC Steel

2 Vavle Slider2 1 CNC Steel

3 Stopping Spacer 1 Punched Steel

4 2mm Spacer 3 Rubber

5 1.5mm Spacer 1 Rubber

6 Spring 1 Steel Spring

7 Valve Bumper 1 Rubber

8 Valve Cap 1 Moulded ABS

9 CO2 Cap 1 Moulded ABS

10 CO2 Canister Housing 1 Moulded ABS

124

1:1 Scale

KNOG Aeolus

LANGLEY_Oscar_S3231372_Aeolus AssemblyA3

SHEET 1 OF 1SCALE:1:2

DWG NO.

TITLE:

REVISIONDO NOT SCALE DRAWING

8

94

36

32.59

26

2mm material thickness

CO2 Canister Housing

LANGLEY_Oscar_S3231372_ Canister HousingA3


DWG NO.

TITLE:


8

10

1

1:1 Scale

Spring

LANGLEY_Oscar_S3231372_ Spring A3


DWG NO.

TITLE:


R4.25

R3

2.49

8.50

1:1 Scale

LANGLEY_Oscar_S3231372_ Stopping SpacerA3


DWG NO.

TITLE:


36

12

29.

32

R10

R9

R8

1

2

1:1 Scale

Top Housing

LANGLEY_Oscar_S3231372_ Top Housing A3


DWG NO.

TITLE:


8.14

36

2

Extrude through 3 surfaces

1mm surface thickness

Top Housing

LANGLEY_Oscar_S3231372_ Top Housing2 A3


DWG NO.

TITLE:


9

11

3.

99

7

2

7

1:1 Scale

Valve Bumper

LANGLEY_Oscar_S3231372_ Valve BumperA3


DWG NO.

TITLE:


13

2

0.25 0.25

1.50

2

1

2

3 0.50

0.50

7.

50

0.40

0.50

1.50

0.25

2.50

0.50

0.50

11

.90

8.

71

5.

01

2.

01

1:1 Scale

CO2 Pump Slider

LANGLEY_Oscar_S3231372_Pump SliderA3


DWG NO.

TITLE:


18

16

16

2

2.4

2

11.

17

15.

36

3.5

0 2.0

1

8mm extrude at 10 degreeangle

Valve Casing

LANGLEY_Oscar_S3231372_Steel Valve Casing1A3


DWG NO.

TITLE:


TRUE R0.56

TRUE R1.10

TRUE R0.25

TRUE R4

TRUE R5.50

1:1 Scale

Valve Casing

LANGLEY_Oscar_S3231372_Steel Valve Casing2A3


DWG NO.

TITLE:


7.

99

11

13.67

12.67

15.

87

14.

34

1:1 Scale

LANGLEY_Oscar_S3231372_Valve CapA3


DWG NO.

TITLE:


2

4.50

8.50

2mm Seal

LANGLEY_Oscar_S3231372_ 2mm SpacerA3


DWG NO.

TITLE:


2

4.50

8.50

2mm Seal

LANGLEY_Oscar_S3231372_ 2mm SpacerA3


DWG NO.

TITLE:


1.5

0

9

11

.99

1.5mm Seal

LANGLEY_Oscar_S3231372_ 1.5mm SpacerA3


DWG NO.

TITLE:


52.591 59.373 10.346

65.879 71.732

41.506

33

9.107

56

UP 8

1.45

° R

0.25

DO

WN

90.

00°

R 0.

25

DO

WN

105

.87°

R 0

.25

DO

WN

65.

58°

R 0.

25

21.

462

73.

164

AEOLUS PACKAGING

LANGLEY_Oscar_S3231372_Aeolus Packaging A3


DWG NO.

TITLE:


AEOLUS Folio

Documents

Transcript of AEOLUS Folio