AEMT Scottish Meeting , 16th May 2018

ABB Ability™ Smart SensorMotors that let you know when it's time for a service

https://www.youtube.com/watch?v=iSR80gkbvCg

Agenda

Digital S-Curve

Value Creation

Smart Sensor

Investment

Bluetooth Gateway

New motor mounting bracket

Sensor development

FAQs

Smart sensor for pumps

Smart Sensor for Mounted Bearings

Summary

Computing + connectivity + cloud + analytics set to unlock value

Industrial markets primed to adopt digital technologies

Slide 4October 23, 2017

Source survey 2016

ABB AbilityTM

Industry-leading digital solutions built on a common set of standard technologies

Open access, intelligent cloud

Systems to master process control

Closing the loop with connected devices

New end-to-end digital solutions

Slide 5October 23, 2017

Differentiate, boost your IoT strategy and your service business

ABB Ability™ Value Creation

• Safety - Improve safety at work with maintenance inspections from a distance

• Reliability – Reduce downtime by up to 70% with a transition from reactive to proactive maintenance

• Energy Savings - Save up to 10% energy in a plant with data from all encompassing energy audits

• Maintenance Savings - Save time and effort of maintenance engineers with early warning systems

• Net Working Capital – Equipment can live up to 30% longer with less redundant plant and spare inventory

The Internet of Things is much more than condition monitoring

Slide 6October 23, 2017

SERVICES

Hardware

ABB Ability™ Smart Sensor

The sensor mount is permanently installedbetween the cooling ribs of the motor withadhesive putty (Henkel Loctite 3463).Initially 5 sizes are available.

Built-in batteriesNot exchangeableDesign life 5 years, realistically 3-5 years

Certified:- IP66- CE- Bluetooth

*) certification still in progress

Sensor in flight mode at delivery

MEMS Multi-Sensor System insideUNF 1/4"- 28 mechanical interface is

“future proof" for possible upcomingABB Ability™ Smart Sensor of different design.

No electrical wiring required / possible.

Firmware with FOTA

(Firmware Over-The-Air,i.e. updates via smartphone or gateway)

Range:- theoretical max > 100 m- realistic ~ 50 m- industrial environment < 25 m

low energy technology

Slide 7October 23, 2017

ABB Ability™ System Layoutfor Motors, Generators and Mechanical Power Transmission Products

Cloud

Smart phoneor gateway

Site

Cloud-based ABB Ability™ platform proprietary, patented ABB Software User portal

User web portal

Service engineerSensors on assets

Customer's cloud and connected

systems

Slide 8October 23, 2017

Screenshots from the web portal for Analyst package

ABB Ability™ Smart Sensor

The web portal shows the trends andpast measurement

Access rights and user privileges aremanaged via the web portal.

Slide 20October 23, 2017

InvestmentSome parts of our offering are "Products", while others are "Services". Others again are combinations of both, called "Packages"Products have a once-off priceServices have a time-based or usage-based feePackages can have both

Bluetooth Gateway

• Long range Bluetooth router

• Multiple bi-directional connectivity

• Seamless Bluetooth coverage

• Bluetooth locationing

• Remote access and control

• Weather proof, designed for outdoor use

Bluetooth Gateway

Smart Sensor Gateway

New motor mounting bracket for ABB motors +683

Improvements May 2018 to be continued………..

Completed

Improved user management

Invite user

Improved backend support

Organization dropdown menu

Power saving mode

Transfer motor between groups

App display all motors

Display nameplate photo

Confirm new organization

FW 8.1 update

Platform for other sensors

Gateway pilots

Summarize notifications

In pipeline for Q4 2018

Temperature calibration

Ex Certification sensor and gateway

Adjustable intervals

Reminder collect data

Current Calibration

Power saving mode

Battery status calculation

FW 8.5 update

Intermittent duty

Rotor condition

Acoustic sensor

FAQs

Question How dose the condition monitoring work?

Answer ABB Ability™ Smart Sensor is attached to each motor. This picks up signals relating to the motor’s status parameters. Data from the ABB Ability™ Smart Sensor are transferred wirelessly – via a smartphone or a gateway solution, and over the internet – to a secure ABB server. The data are processed by algorithms, developed by ABB, to produce meaningful information. The information is then made available to the motor user, either on a smartphone screen or through a dedicated customer portal.

The intuitive user interface includes a simple “traffic light” system that provides an overview of the monitored motors.

If the solution detects a problem it sends an alert to the user, who can then use the portal to access trend data and get further information on the motor’s operation profile.

Question: Can the sensor communicate to customers SAP systems, or send alert data?

Answer: We don't do any work with the customers SAP, but we can describe how to setup an interface to ABB Ability cloud and get the alerts from there.

ABB Ability™ Smart Sensor for pumps

ABB Ability™ Smart Sensor for Mounted Bearings

Summary

Affordable, clever and easy solutions

• Improve safety

• Reduce downtime

• Save energy

• Reduce maintenance cost

• Optimize investment

• Grow digital business

Slide 19October 23, 2017

Thank you for your attention

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ABB Ability Smart Sensor. Condition monitoring solution for low voltage motors