Advantech PAC Solution

CC Lin Biz Development Manager

Agenda

PAC Product Position PAC OverviewAPAX-5000 Product

Automation Controller Position

Reliability & Scalability

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PCs

PLCs

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Automation Controller Position Automation Controller Position PC-based , PAC , PLC , DCS PC-based , PAC , PLC , DCS

Information Process (Data Log, SCADA ,Recipe , Video, Audio )

APAX-5580XPE APAX-5520CE/KW

Hybrid Controller

DCS

PLC

Continuous processes :AIO (Temp/Level/Pressure/Flow)

IO Control IO Control Discrete control :DIO(On/Off , motion )

IPC

PAC: Integrating Control, information Processing and Networking in a Single Platform PAC: Integrating Control, information Processing and Networking in a Single Platform

PLCIndustrial PC

PAC

One Control Platform

Save System Hardware Cost & System Integration Effort No Communication Issue between PC and PLC

I/O Points

Performance

Other PAC

High

Low

1 mS IO access • 32 IO modules• IO Point :800 DI/O or 192 AI/O

PLC

Real-Time Control performance

APAX PAC

Advantech PAC APAX-5000Advantech PAC APAX-5000

New Generation Programmable Automation Controller (PAC)1. Real-Time I/O Control

• Automation Controller performance 2. Information Processing

• Powerful Computing Capability3. Open Networking

• Versatile Communication Interface

Advantech PAC Solution Real-Time Controller—APAX

Support WinCE, WES, Linux OS(APAX-5522) 1 mS real time 32 IOs Access & Control Flexible Local & remote IO Up to 32 I/O modules Changeable controller with same I/Os

DAQ Fixed I/O Controller—ADAM 4, 7, & 8 slots WinCE, MS-DOS Support Operating Temperature: -10~70℃ Cost Effective

Remote I/O—APAX-507X/ADAM-5000 Modbus/TCP, Profibus, Profinet, Ethernet/IP Coupler Up to 32 IO modules on 1 IP Address (APAX)

Programmable Automation Controller – APAX Series Programmable Automation Controller – APAX Series

Integrating Control, information Processing and Networking in a Single Platform

Unique Dual Controllers Architecture for HMI/SCADA and I/O tasks

Changeable Controllers and Couplers

Flexible Expansible Topology

Modular, hot swappable I/O design

Feature Highlights: Completely Modular I/OFeature Highlights: Completely Modular I/O

APAX-5002 APAX-5001

Choose appropriate amount of I/O modules for your need

APAX-557x CPU module accepts 2 power Modules (APAX-5343)

Through backplane, APAX-5520/5620 and I/O accepts two power inputs

Feature Highlights: Redundant Power InputFeature Highlights: Redundant Power Input

APAX I/O modules

APAX-5580

APAX-6572

APAX-5520, 5620

Feature Highlights: Changeable CPU with Same I/O Feature Highlights: Changeable CPU with Same I/O

Save Current I/O Module Investment

Line/Bus TopologyTree/Star Topology

• Using Crossover or Ethernet Switch between I/O module backplanes• Using Fiber Optical Switch to increase distances• Remote expansion with Local Bus performance

APAX: Flexible Expansion Topology

APAX I/O Modules

Detachable Clamp

Type Connector

Writable Label with

Wiring Information

Color-matched Connector and

Label

AI

APAX-5017APAX-5017H

AO

APAX-5028

DI

APAX-5040

DO

APAX-5046

APAX-5060

APAX-5045

DI/O

IO Hot Swapped

Feature Highlights: I/O Design

• High Density I/O– AI/O: 12 channels, DI/O: 24 channels– Save installation space

• Hot-Swap I/O– Insert/remove modules without shutdown system– Save operation cost

• Flexible Range for Analog Modules– Each channel configured with different range– Save stock cost Ch0: 10 V

Ch1: 4 ~ 20 mA

Ch2: K-type T/C

• EMC (Electromagnetic Compatibility)– EMS (Noise immunity):

• testing according to IEC 61000-4-2 ~ 61000-4-6– EMI (Emitted interface)

• testing according to EN 55011 class A

• Shock Resistance– testing according to IEC 60068-2-27

• Vibration Resistance (Operating)– testing according to IEC 60068-2-6 and IEC 60068-2-64

• High/Low Temperature– testing according to IEC 60068-2-1, IEC 60068-2-2 and IEC 60068-2-3

• I/O Module Characteristic Curve– design according to IEC 61131-2, type 1

APAX I/O: Certification : Same Certification as PLCAPAX I/O: Certification : Same Certification as PLC

Controllers

I/O Modules

APAX Coupler& Backplane

Communication& Motion Modules

APAX Product Portfolio

APAX-6572Intel ATOM CPU

APAX-5580Intel i7 CPU

APAX-5620CAN Bus

APAX-5522PEP& E Controller

APAX-5520Compact

APAX-5045

DIO

APAX-5046/

60DO/Relay

APAX-5040

DI

APAX-5013/17/

18RTD/AI/TC

APAX-5028

AO

APAX-5080

Counter PE Series DIO/AI

APAX-5070

MODBUS TCP

APAX-5071

Profinet

APAX-5072

Ethernet/IP

APAX-5001/5002/

5002L

APAX-5090PRS-232/422/485

APAX-5202PAMAX Master

P&E

P&E

New

Real time ControllerAPAX-5000

Price

Perform

ance

APAX-6572 Atom D510 2G DDR2 4* USB 2.0 4*APAX slot Fanless Time-Stamp

APAX-5580 I7 CPU 512 DDR 4* USB 2.0 2*APAX slot

APAX-5520 PXA270 1* LAN

APAX-5620 PXA270 2* LAN CAN bus Time-Stamp

APAX-5522PE PXA270 2* LAN 2 COM Port IEC-61850-3 compliant Time-Stamp

P&E

APAX-5580 Controller

• Core i7 1.7GHz• 4GB DDR3L• SD slot, USBx4• COMx1, GbE x2

High Flexibility

• Modular and distributed design for system expansion

Hot swappable

• Easy maintenance without system shutdown

HighReliability

• One key recovery• System backup• Status Alert

Intelligent power design

• Fast Boot from S3

• Battery Module• 24 Hrs standby

Automation Controller

• DIN Rail• Compact size• Versatile I/O Module

APAX-6572 Controller CPU/RAM: Atom D510 1.66GHz, 2GB RAM Triple GbE LANs

– 2 x GbE with teaming for Ethernet I/O– 1 x GbE for networking

VGA display HD Audio 5.1, KB/MS, 4xUSB Mini PCIe for mobile connection Programmable LED x4 System diagnosis (Both LED and DO)

– CPU temperature, voltage– System temperature alarm (log)– System power over-voltage alarm (log)– RTC / SRAM battery voltage, low-voltage alarm– Power Status

APAX-5620 & APAX-5522PECAN

Controller

IEC-61850-3 Compliant CPU: XScale PXA270 520 MHz processor

Memory: 32 MB Flash, 64 MB SDRAMBattery Backup RAM: 512KBOS: WinCE & Linux LAN ports: 2 x RJ-45 (10/100 Mbps)Serial ports: 2 x RS-232 (4-wire)

CPU: XScale PXA270 520 MHz processor Memory: 32 MB Flash, 64 MB SDRAMBattery Backup RAM: 512KBOS: WinCECAN Port: 2 for 1MbitsLAN ports: 2 x RJ-45 (10/100 Mbps)Serial ports: 2 x RS-485 (Isolated)

APAX-5522 Linux/Power RTU

Wide Temperature-20~70 ﾟ C

IEC-61850-3

Compliant

APAX-5017PEAI Module

APAX-5040PEDI Module with 24/48/60VDC

APAX-5002L

Shock Tolerance:30 G

Vibration Tolerance:2 G

APAX-5060PERelay Module

CPU: XScale PXA270 520 MHz processor Memory: 32 MB Flash, 64 MB SDRAMBattery Backup RAM: 512KBOS: WinCE & Linux LAN ports: 2 x RJ-45 (10/100 Mbps)Serial ports: 2 x RS-232 (4-wire)

APAX-5350

APAX-5522PE

For Smart Substation

Power RTU & Software is a option ( By request)

Data Sync

Back-up/Redundant More Reliability

X

Wake up Suitable for simple logic control Can replace Watchdog Timer C/C++ programming environment

X

Redundancy

Simultaneously

Suitable for remote control Reduce down-time urgency No extra effort on application

program Master controller can grasp slave

controller’s health status

Backup System

Fieldbus-enabled Remote I/O Solutions

Same I/O modules

30%

30%

17%

9%7%

7%

The World Market for Industrial Ethernet & Fieldbus Technologies

ProfiNET Ethernet/IP

Modbus TCP PowerLink

EtherCAT Others

IMS research, 2013 Edition

Top 3 Protocols cover 77% of installations

Coupler (APAX-507x)

Target Customers• PLC Channels (Schneider,

Siemens, Rockwell AB)• SIs

APAX I/O APAX I/O

APAX I/O

Ethernet Switch

Fieldbus-enabled Remote I/O Solution Fieldbus-enabled Remote I/O Solution

APAX-507X

Key Features:• Flexible topology with real-time performance • One coupler support 32 I/O modules• Better AI module function & cost effective• APAX-5070 support cable redundant • Support Comm. failure, AO/DO safety value setting• Certified by AB, Siemens & Modbus/TCP organization

Rockwell ABSiemensSchneider

Fieldbus-enabled Remote I/O Solution Fieldbus-enabled Remote I/O Solution

I/O ModulesAPAX-5013 8 x RTD APAX-5017 12 x AIAPAX-5017H 12 x High Speed AIAPAX-5018 12 x ThermocoupleAPAX-5028 8 x AOAPAX-5040 24 x DIAPAX-5045 12 x DI, 12 x DOAPAX-5046 24 x DOAPAX-5060 12 x RelayAPAX-5080 4/8 x Counter

APAX-507X Real-Time RIO• AI/AO Module: Configurable each channel signal type• Burn-out function of AI Modules• High density I/O Points: 12-ch AI, 8-ch AO, 24-ch DI/DO• 1mS access time for 32 any I/O modules• Support 32 I/Os (16 AIO max.)

Demo video

Software Options for Advantech PAC Two solutions for different programmers

PC-based Controller: open platform PAC: built-in SoftLogic software (KW)

PACPC-basedController(WinCE, WES)

Advantech IEC 61131-3 SoftLogic Software

Development Environment: MultiProg• Real-time performance (1 ms)• Off-line simulation & online download• PID Control FB Support

Runtime Engine: ProConOS• Built-in in Advantech PAC controller• No need extra payment for license

Sequential Function Chart (SFC)

Structure Text (ST)

Instruction List (IL)

Ladder

Function Block (FB)

PAC .Net Solution• ADAM/APAX .Net Utility• Based on .Net Framework 2.0• Modbus RTU/TCP Server/Client Library• WinCE 5.0/WinXP/Win7 Support

NI PAC & SCADA S/W customer approach • Application-ready Software Integration • Provide NI Labview IO driver , VI for measurement, test, and control

systems • More SCADA software supported • Local SCADA Software Operation & remote monitoring

Selling Approach

Selling Approach

APAX I/O APAX I/O

APAX I/O

Ethernet Switch

Key Features• Totally cost effective of Remote IO • AI Module cost less than 20 %• Certified by AB , Siemens & Modbus/TCP

Org.

PLC SI/Channel customer approach • When customer want to Expansion PLC IO• Target PLC : AB ( Ethernet/IP) , Siemens (Profinet), Schneider(Modbus/TCP

• APAX-5070 : Modbus/TCP (Schneider))

• APAX-5071 : Profinet ( Siemens )

• APAX-5072 : Ethernet/IP (AB)

Selling Approach-Compare with PLC

Wireless Function• GPRS, Wifi, 3G, GSM, LTE,…

Wide Temperature• Operating Temperature: -20~70℃• Storage Temperature: -40~85℃

Media Integration• Video/Audio Integration• IP Camera Integration

Versatile communication interface

Time-Stamp Function (Sequence of Event)

bad good

no Yes(APAX-5522PE)

no yes

few good

expensive cost effective(APAX-5522PE)

• Target : Middle size PLC+PC • APAX-5000 controller price less than 20% at least

Function PLC APAX-5000

Advantech PAC Target MarketAdvantech PAC Target Market

Infrastructure Application– Water Treatment– Environment Monitoring

Facility Management– Tank/Pump/Pipeline Monitoring– Public Construction, Transportation– Substation/Power Transmission

Equipment Automation• Factory Automation• Batch equipment

Batch Controller Target Market

OEM Biz Model –Non-Motion MAMarket & Application• Semi-conductor Furnace• Metal Treatment Furnace• Food & Beverage• Dyeing Machine• Pharmaceutical• Bio-chemical Process (ex: Healthy Food)• Cement• Vacuum Furnace• PCB Process• Plastics Process• Glue process• Rubber process

Soak

Ramp

APAX mini-site (www.advantech.com.tw/APAX)

Product and Application Videos

Detail Explanation

All Application Stories

iPad readable

THANK YOU