Advances in Textiles Technology (February 2020) · TEXTILES Advances in Textiles Technology is...
Transcript of Advances in Textiles Technology (February 2020) · TEXTILES Advances in Textiles Technology is...
February 2020 An international newsletter on textiles technology edited by:
James Bakewell
AutomotiveSGL sees big future for fuel-cell components
SGL Carbon and the Hyundai Motor Group are to extend
an agreement that sees the former supply nonwoven gas-
diffusion layers for use in the latter’s fuel cells.
Under the new agreement, SGL Carbon of Wiesbaden,
Germany, will substantially ramp-up the production and
delivery of its Sigracet-branded materials. These will be
used in the hydrogen fuel cell-powered NEXO from
Hyundai of Seoul, South Korea.
In the medium-term, SGL Carbon plans to increase its
current sales of fuel-cell components by more than five
times to approximately €100 million a year. The
company supplies approximately 200 customers around
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TechnicalT E X T I L E S
Advances in Textiles Technology is published monthly by International Newsletters Ltd and is part ofTechnical-Textiles.Net, available online: https://www.technical-textiles.net
Highlights this month: full contents listing on page 2…
Lyocell fibres made by Lenzing using pre- and post-consumer cotton waste have been employed toproduce bedding 3
An oxidation process yields cheap carbon fibre in highervolumes than is possible using conventional processes,according to the results of a technical audit 4
Coal-tar pitch is to be transformed into high-valuecarbon fibre through a project funded in part by theUS Department of Energy 5
A pair of bio-based finishes – one featuring an odour-controlling antimicrobial and the other cooling phase-change materials – has been launched by Devan 6
A method for the analysis of microfibre sheddingfrom textiles has been developed by Hohenstein ofBönnigheim, Germany 6
Freudenberg Group has completed its acquisition ofFilc, a producer of needlepunched nonwovens andlaminated materials 9
SGL Carbon plans to increase sales of components for fuel
cells, such as this Sigracet gas-diffusion layer, by more than
five times to approximately €100 million a year.
the world with gas-diffusion layers for use in fuel cells.
As a result of growing demand, SGL has gradually
increased its production capacity for these materials at
its plant in Meitingen, Germany.
According to market estimates, up to 20% of all electric
vehicles in the world will be powered by hydrogen fuel
cells by 2030. In addition to use by the transport sector,
there will also be a significant increase in the use of
stationary fuel cells.
SGL Carbon has been involved in the research and
development (R&D) of components for fuel cells since
the 1990s. Gas-diffusion layers regulate the flow of gas
within the fuel cell, and carry water and heat away. They
have a significant impact on the power density and the
efficiency of the fuel cell. SGL Carbon’s Sigracet gas-
diffusion layers were first used commercially in 2012, in
the Hyundai iX35.
Contact: Andreas Pütz, Vice President of
Corporate Communications and Marketing, SGL
Carbon. Tel: +49 (611) 6029-100.
Email: [email protected];
http://www.sglcarbon.com
Asahi Kasei targets North Americanautomotive industry
In an effort to strengthen its marketing activities
in North America, particularly in the automotive
industry, Asahi Kasei has opened an office in Novi,
Michigan, USA.
The company manufactures and sells resins, battery
separators, electronic components, and textiles for
automotive interiors in North America.
Novi is close to Detroit, the centre of the North
American automotive industry. By concentrating its
automotive marketing operations there, Asahi Kasei of
Tokyo, Japan, says that it will be better able to form
partnerships with automotive original equipment
manufacturers (OEMs) and tier-one suppliers located
on the continent.
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Advances in Textiles Technology February 2020
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Automotive 1 SGL sees big future for fuel-cell components 2 Asahi Kasei targets North American automotive industry
Fibres, filaments and yarns 3 Unifi reveals expanded range of yarns produced from
recycled bottles 3 Recycled cotton used to produce lyocell bedding 4 Partnership to construct US$1.3-billion plant for
dissolving wood pulp in Brazil
Composites 4 LeMond low-cost carbon fibre oxidation process
verified by audit 5 Turning coal-tar pitch into carbon fibre
Finishing 6 Devan reveals bio-based finishes for bedding at Heimtextil
Testing and standards 6 Microfibre-shedding test developed by Hohenstein 7 Instrument verifies performance of quick-drying fabrics
Performance nonwovens 8 Airlaying technology for the production of
sustainable nonwovens
Recycling 9 Partnership to recycle polyurethane foams from mattresses
Business news 9 Freudenberg completes purchase of Filc10 3M completes sale of ballistic-protection business
Smart textiles10 Smart-textile pioneers join forces12 Smart-textile electrocardiography monitors match
performance of gel electrodes
Contents February 2020
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Editorial Office
44 Friar Street, Droitwich Spa,
Worcestershire, WR9 8ED, UK.
Tel: +44 (870) 165-7210.
Email: [email protected]
https://www.technical-textiles.net
Printed by Kopy Kats, Worcestershire, UK.
In 2018, the company unveiled a concept car(1) that
featured 35 of its materials, including components made
from cellulose nanofibre-reinforced composites,
microstructured synthetic leathers, three-dimensionally
(3D) knitted fabrics and advanced nonwovens.
See also:(1)Advances in Textiles Technology, November 2018, Concept
car is showcase for textiles technology, page 7;
https://www.technical-textiles.net/node/74397
Contact: Sebastian Schmidt, Asahi Kasei
Europe GmbH. Tel: +49 (211) 28068-139.
Email: [email protected];
https://www.asahi-kasei.eu; or: Public Relations,
Asahi Kasei. Tel: +81 (3) 3296-3008.
Email: [email protected];
http://www.asahi-kasei.co.jp
Fibres, filaments and yarnsUnifi reveals expanded range of yarnsproduced from recycled bottles
A cationic-dyeable polyester (PES) yarn and an
expanded range of yarns made from plastic bottles
recovered from the ocean have been unveiled by Unifi(1)
of Greensboro, North Carolina, USA.
The cationic-dyeable PES yarn, part of Unifi’s Repreve
brand made from recycled plastic bottles, enables solid-
coloured and mottled (heather) effects to be produced.
The company says that the yarns demonstrate deep and
bright colours, and high colourfastness, and can be used
in a variety of constructions, including weaves, knits and
warp-knits. Further, the company claims that the dyeing
of these yarns may consume less energy than some
traditional disperse dyeing processes, as it employs
lower temperatures.
Senior Vice President of Global Innovation for Unifi,
Meredith Boyd, says: “We have worked diligently to
develop a 100% Repreve replacement for virgin
cationic-dyeable fibres that is globally available. The
popularity of heathers in apparel is bigger than ever.”
Unifi says that it continues to see strong interest in its
Repreve Our Ocean products since their launch(2). The
Repreve Our Ocean programme aims to divert post-
consumer bottles that would otherwise likely find their
way into the oceans. This version of Repreve specifically
uses bottles collected from coastal regions in areas of
the world that do not have recycling infrastructures
or programmes.
Boyd continues: “People around the globe are asking,
‘how can we save our oceans from plastic pollution?’
We listened and carefully designed meaningful
processes to address this problem directly. We are
finding swimwear brands are particularly interested in
Repreve Our Ocean.”
Unifi highlighted these developments on its stand at
the Outdoor + Snow Show in Denver, Colorado, USA, on
29–31 January 2020.
See also:(1)Technical Textiles International, September 2012, Unifi
takes the lead in the production of recycled polyester, page 33;
https://www.technical-textiles.net/node/462(2)Technical Textiles International, August 2019, Outdoor
Retailer continues to hold the torch for sustainability, page 21;
https://www.technical-textiles.net/node/75020
Contact: Sharon Roberts, Executive Assistant,
Investor Relations, Unifi Inc. Tel: +1 (336) 316-
5505. Email: [email protected];
http://www.unifi.com
Recycled cotton used to producelyocell bedding
Lyocell fibres made by Lenzing using pre- and post-
consumer cotton waste have been employed to
produce bedding, which were shown by the company
on its stand at Heimtextil.
Lenzing has previously used its Refibra recycling
technology to produce lyocell fibres (Tencel) from
a mixture of virgin wood pulp and a substantial
proportion (up to 30%) of cotton scraps from garment
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February 2020 Advances in Textiles Technology
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production. In December 2019, the company of
Lenzing, Austria, announced that it had developed the
technology further to enable up to 10% of this recycled
content to be post-consumer cotton waste(1). Lenzing
claims that it can produce thousands of tonnes of each
type of fibre, as dictated by demand.
The company says that the fibres, which it calls Tencel x
Refibra, are breathable, possesses good moisture-
management properties, and are smooth and strong—
making them highly suitable for the production
of bedding.
Lenzing invited students from European universities,
such as the Nuova Accademia di Belle Arti Milano in
Italy, the University of the Arts London in the UK
and Aalto University in Finland, to create bedding
collections using the fibres. The Head of Global
Business Development Home & Interiors at the
company, Ebru Bayramoglu, says: “We are very
excited to present the best three collections at our
booth during Heimtextil and the students will be happy
to share their way of thinking with the public about
sustainable fibres.”
Heimtextil took place in Frankfurt, Germany, on
7–10 January 2020.
See also:(1)Advances in Textiles Technology, January 2020, Producing
lyocell fibres from post-consumer cotton waste, page 3;
https://www.technical-textiles.net/node/75306
Contact: Filip Miermans, Vice President Corporate
Communications and Investor Relations, Lenzing
AG. Tel: +43 (7672) 701-2743. Fax: +43 (7672)
918-2743. Email: [email protected];
http://www.lenzing.com
Partnership to construct US$1.3-billion plant for dissolvingwood pulp in Brazil
The world’s largest plant for the production of
dissolving wood-pulp, a key ingredient for the
manufacture of cellulosic fibres, is to be built near
São Paulo in Brazil.
The plant – a joint venture between Lenzing of Lenzing,
Austria, and Duratex of São Paulo – will have an annual
production capacity of 500 kt, will start-up in the first
half of 2022 and will supply Lenzing exclusively. It will
cost approximately US$1.3 billion to put into operation.
The Chief Executive Officer (CEO) of Lenzing, Stefan
Doboczky, says: “With this investment, we will become
more competitive, act more independently and
subsequently strengthen our market position.”
The joint venture has 44 000 Ha of plantations certified by
the Forest Stewardship Council (FSC) of Bonn, Germany,
to provide the necessary biomass for the plant. Lenzing
says that these plantations operate in accordance with its
guidelines for the sourcing of wood and pulp. Further,
energy for the plant will be generated using renewable
sources; excess energy will be fed into the public grid.
Lenzing owns a 51% stake in the joint venture, while
Duratex owns the balance. Plans for the plant were first
revealed in 2018(1).
See also:(1)Advances in Textiles Technology, August 2018,
Partnership plans to build US$1-billion plant for dissolving
wood pulp in Brazil, page 11;
https://www.technical-textiles.net/node/74177
Contact: Filip Miermans, Vice President Corporate
Communications and Investor Relations, Lenzing
AG. Tel: +43 (7672) 701-2743. Fax: +43 (7672)
918-2743. Email: [email protected];
http://www.lenzing.com; or:
http://www.duratex.com.br
CompositesLeMond low-cost carbon fibreoxidation process verified by audit
An oxidation process being commercialised by LeMond
Carbon yields cheaper carbon fibre in higher volumes
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Advances in Textiles Technology February 2020
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than is possible using conventional processes, according
to the results of a technical audit undertaken by Bureau
Veritas (BV).
The audit was conducted on a pilot line at Deakin
University’s Carbon Nexus facility in Geelong, Victoria,
Australia. In 2017, LeMond of Oak Ridge, Tennessee,
USA, signed an exclusive US$44-million deal to license
technology developed at Deakin that reduces the energy
and capital investment required for the oxidation of
carbon fibre by 70% and 75%, respectively(1).
LeMond says that the rapid oxidation process enables it
to produce carbon fibre with lower embodied energy
than any standard polyacrylonitrile (PAN)-based carbon
fibre available today.
BV of Paris, France, examined two production runs
of 24-k standard-modulus (SM) carbon fibre and
determined that oxidation took under 15 minutes and
under 20 minutes, respectively.
The resulting fibre tows demonstrated tensile moduli in
excess of 270 GPa and tensile strengths of around
3.5 GPa, according to testing undertaken by BV at its
laboratories in Pessac, France. This testing was carried
out according to the D4018-17 standard(2) published
by ASTM of West Conshohocken, Pennsylvania, USA
The line at Deakin has an annual capacity of 100 t a year
and is currently producing samples for trials with
LeMond’s target customers from several industries.
In 2016, LeMond Carbon signed a licensing agreement with
Oak Ridge National Laboratory (ORNL) for the latter’s
method for slashing the cost of producing carbon fibre.
While conventional carbon fibres are produced
from a PAN precursor, the ORNL carbon fibres are
produced from a comparatively cheap precursor for
textile-grade acrylic fibres(3).
See also:(1)Advanced Composites Bulletin, July 2017, LeMond
Composites signs second carbon fibre licensing deal, page 1;
https://www.technical-textiles.net/node/73458
(2)Standard test methods for properties of continuous filament
carbon and graphite fiber tows.(3)Advanced Composites Bulletin, September 2016,
LeMond Composites to slash the cost of carbon fibre with
Oak Ridge technology, page 3;
https://www.technical-textiles.net/node/72789
Contact: Dean Hendrickson, Chief Executive
Officer, LeMond Carbon. Tel: +1 (800) 203-5724.
Email: [email protected];
https://www.linkedin.com/in/dean-hendrickson-
45a9698; https://www.lemond.cc; or:
https://group.bureauveritas.com
Turning coal-tar pitch into carbon fibre
Coal-tar pitch is to be transformed into high-value
carbon fibre for use in aircraft, automobiles, sporting
goods and other high-performance applications through
a project funded in part by the US Department of
Energy (DoE).
As part of the US$1.8-million project, researchers at
the University of Kentucky Center for Applied Energy
Research (CAER) in Lexington, USA, will work with
partners to convert coal tar – a by-product from the
production of coke for the steel industry – into
mesophase pitch, a liquid crystalline material, which can
then be spun and thermally converted to carbon fibre.
The researchers will develop simplified processes for
the melt-spinning of the mesophase pitch to produce
green (not yet carbonised) multifilament fibres, and
methods for their subsequent continuous thermal
processing, or oxidisation. The CAER team will then
create woven preforms from the fibres, and chopped
carbon fibres for incorporation into thermoplastics
suitable for injection moulding.
The other partners on the project are distiller of coal
tar, Koppers Inc of Pittsburgh and Materials Sciences
LLC of Horsham, both in Pennsylvania, USA.
The Associate Director for Materials Technologies at
CAER and the principal investigator on the project,
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February 2020 Advances in Textiles Technology
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Matt Weisenberger, says: “Being able to efficiently
upgrade a coal by-product into high-value carbon fibre
for composites would be a terrific benefit to Kentucky’s
and the nation’s manufacturers. It would add
significantly to the coal value chain.”
CAER claims that it is home to the largest carbon
fibre production line at any academic institution in
North America.
Contact: Matthew Weisenberger, Adjunct Assistant
Professor, Materials Engineering, College of
Engineering, University of Kentucky.
Tel: +1 (859) 257-0322.
Email: [email protected];
https://caer.uky.edu; or: http://www.koppers.com;
or: http://www.materials-sciences.com
FinishingDevan reveals bio-based finishes forbedding at Heimtextil
A pair of bio-based finishes – one featuring an odour-
controlling antimicrobial and the other cooling phase-
change materials (PCMs) – was launched at Heimtextil by
Devan Chemicals of Ronse, Belgium.
The company claims that its antimicrobial finish (called
BI-OME Natural) is made entirely from natural
ingredients, is recyclable and biodegradable, prevents
the formation of odours in textiles and is wash-durable.
In developing the finish, Devan says that it was inspired
by plants and flowers that produce antimicrobial
chemicals to defend themselves against bacteria, fungi
and mould. As such, the active ingredients in BI-OME
Natural are linseed oil obtained from the dried seeds of
the flax plant, and a derivative of chrysanthemum seeds.
The company claims that the finish will be of particular
interest to the bedding industry, where increasingly
stringent regulations on recycling are being introduced.
BI-OME Natural will feature at Heimtextil in collections
of bedding manufacturer Standard Fiber of Las Vegas,
Nevada, USA.
Tones of Cool Bio, meanwhile, is a cooling finish that
encourages a textile to which it is applied to dissipate
heat from the body of its user. Devan says that the
PCMs used in Tones of Cool Bio have been certified as
sustainable and natural by the German Institute for
Standardization (DIN) of Berlin. They take the form of a
crystalline wax or an oily liquid (depending on the
temperature to which they are exposed) and are less
flammable than traditional paraffin-based PCMs.
The use of Tones of Cool Bio is currently limited to
bedding, and it will feature in the Heimtextil collections
of Standard Fiber, Tisseray of Rillieux-la-Pape, France,
and Comfy Quilts of Wilmslow, UK.
Devan launched its first bio-based product, a flame-
retardant called Bio-flam, in May 2019(1).
Heimtextil took place in Frankfurt, Germany, on
7–10 January 2020.
See also: (1)Advances in Textiles Technology, June 2019, Devan unveils
bio-based finish for textiles, page 3;
https://www.technical-textiles.net/node/74866
Contact: Felix Vanassche, Marketing Assistant,
Devan Chemicals NV. Tel: +32 (55) 230110.
Email: [email protected];
http://devan.net
Testing and standardsMicrofibre-shedding test developedbyHohenstein
A method for the analysis of microfibre shedding from
textiles has been developed by Hohenstein of
Bönnigheim, Germany.
The method is based on the dynamic image analysis of
wastewater and can be used to quantify the shedding
behaviour of textiles. Hohenstein says that it produces
previously unattainable data that will have practical
implications throughout the supply chain for the
development of textiles. Dynamic image analysis is non-
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Advances in Textiles Technology February 2020
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destructive, allowing additional tests, such as filtration,
to be performed for further analysis. Filtration is the
most commonly used method to date for the analysis of
fibre shedding, and involves filtering the wastewater
from textile laundering, then weighing the
remaining particles.
The method is the result of four years of research at
Hohenstein, and was recently the subject of an article
published in Water by lead researcher Jasmin Haap(1).
The research team developed, refined and validated an
analytical method for measuring shed mass to quantify
the number, length, diameter and shape of the fibres
within it. Further analysis can reveal the distribution of
these attributes and even generate separate results for
cellulosic and non-cellulosic fibres.
Using this data, researchers can now quantify
precisely the types of fibre and textile constructions
that contribute most to the release of microfibres,
enabling informed decisions to be made regarding the
development of textiles that shed fewer fibres.
This analysis is currently available exclusively
through Hohenstein.
Synthetic microfibres are released by textiles into water
during mechanical stress, particularly washing.
Wastewater containing microfibres eventually flows
through sewage systems into larger bodies of water.
Along the way, synthetic microfibres attract harmful
substances and pollutants from the environment,
harming sea life and entering the food chains of larger
fish and humans.
In November 2019, Hohenstein joined industry body
the Microfibre Consortium of Bristol, UK, as a
contributing research member.
See also:(1)Water, 2019, 11(10), 2088, Microplastic fibers released by
textile laundry: A new analytical approach for the determination
of fibers in effluents, https://doi.org/10.3390/w11102088
Contact: Isabel Schober, Marketing and
Communications, Hohenstein. Tel: +49 (7143) 271-
708. Email: [email protected];
https://www.hohenstein.com; or:
https://www.microfibreconsortium.com
Instrument verifies performance ofquick-drying fabrics
A testing instrument for determining the drying rate of
textiles has been launched by James Heal of Halifax, UK.
The instrument (ProDry) is able to replicate accurately
conditions of use in order to verify that quick-drying
fabrics are performing effectively.
The company claims that the instrument offers
an accurate and user-friendly way of testing the
drying rate of performance fabrics and can be used
in the development of base-layer garments, football
kits, running gear, gym gear, socks and fabrics
for footwear.
The time it takes for a fabric to dry is an important
consideration for textiles worn next to the skin,
especially during intensive sporting activities where
perspiration is likely. If the garment remains damp,
perspiration cannot easily evaporate, making the
wearer uncomfortable.
ProDry tests to Test method 201 drying rate of fabrics:
Heated plate method from the American Association
of Textile Chemists and Colorists (AATCC) of
Research Triangle Park, North Carolina, USA.
Using ProDry, a textile specimen is placed on a heated
plate to simulate the temperature at which human
skin begins to perspire. Water is applied to the
hotplate underneath the specimen to simulate
perspiration. When the specimen is wet, the
temperature of the heated plate decreases. As the
specimen dries, the temperature of the plate gradually
begins to increase. These changes in temperature are
recorded and a drying rate is calculated.
An adjustable temperature sensor ensures that tests
comply with the AATCC standard regardless of how
thick the fabric is.
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The instrument:is able to record the temperature for
every second of the test so that these points can be
added into a graph on test completion.
Innovation Director at James Heal, Neil Pryke, says:
“ProDry is helping manufacturers and brands assess
important dry rates of their fabrics and materials by
replicating the real conditions they endure to verify that
quick-drying fabrics are doing the job expected of them.
ProDry provides unparalleled insight into evaporation,
and how garments such as activewear will dry if damp
through rain or sweat.”
ProDry forms part of James Heal’s Performance Testing
Range, which also includes the AquAbrasion Wet
Abrasion Tester, the TruRain Bundesmann Tester and
the WickView Dry Rate Tester.
Contact: James Heal. Tel: +44 (1422) 366355.
Email: [email protected];
https://www.james-heal.co.uk
Performance nonwovensAirlaying technology for theproduction of sustainable nonwovens
An airlaying machine recently purchased by The
Nonwoven Innovation and Research Centre (NIRI) in
Leeds, UK, will be used in the pilot-scale manufacture of
nonwovens from natural fibres.
The machine has been supplied by Dan-Web Machinery
of Galten, Denmark(1), and its potential for the
development of sustainable nonwovens was key
to NIRI’s decision to invest in it.
The company’s Business Director, Matt Tipper, says:
“With the EU Directive on single-use plastics,
the nonwovens industry is focused on experimenting
with processes that work towards increased sustain-
ability. Manufacturers are exploring airlaid technologies,
as these use a high percentage of natural fibres;
predominantly fluff pulp, which is cost-effective,
biodegradable and renewable.”
NIRI says that the equipment will be of particular
interest to its clients in the medical and hygiene
sectors, where airlaid fabrics are mostly used.
Further, the filtration and automotive industries are
revisiting airlaid technology as they look to reduce their
reliance on synthetic fibres for the production
of nonwovens.
Airlaid fabrics display: high isotropy; high loft (if
required); high porosity (95–99%); high absorbency and
wicking rate; soft handle; appropriate tensile strength;
good resilience (recovery from compression); high
resistance to heat.
These properties make airlaid nonwovens suitable for
the production of diapers, table cloths, nappies,
feminine hygiene and incontinence products, insulation,
wet and dry wipes for domestic and industrial
applications, medical textiles (including disposable
gowns, curtains, dressings and bedsheets), filtration
media interlinings, shoe linings, wadding, geotextiles,
roofing felts, insulation felts, automotive components
and filters.
The airlaying machine, which has been supplied by Dan-Web
Machinery of Galten, Denmark, will be used for the pilot-
scale manufacture of nonwovens from natural fibres.
Tipper continues: “In combination with NIRI’s carding,
spunmelt and wetlaid web-formation lines, as well as
chemical, thermal, hydroentanglement and needlepunch
bonding capability, we have the ideal pilot-scale facilities
for prototyping products across a plethora of industries
with a host of end-users.”
See also:(1)Advances in Textiles Technology, December 2019, UK
research institute invests in airlaying machine, page 5;
https://www.technical-textiles.net/node/75240
Contact: Matthew Tipper, Business Director, The
Nonwovens Innovation & Research Institute.
Tel: +44 (113) 350-3829.
Email: [email protected];
http://www.nonwovens-innovation.com; or:
Dan-Web Machinery A/S. Tel: +45 8743-9500.
Fax: +45 8743-9595. Email [email protected];
http://www.dan-web.com
RecyclingPartnership to recycle polyurethanefoams from mattresses
The improvement and expansion of programmes for
mattress recycling in the USA are the goals of a long-
term research partnership established by Covestro and
the Mattress Recycling Council (MRC) California.
Covestro of Pittsburgh, Pennsylvania, USA, says that the
partnership will develop technologies for the recycling
and end-of-life processing of mattresses, particularly
those made using polyurethane (PU) foam.
Covestro has extensive expertise concerning the
research, development, design and production of PU
materials found in mattresses. It plans to leverage this
expertise in its work with the MRC, which has its
headquarters in Alexandria, Virginia, USA.
MRC develops and implements mattress recycling
programmes, and works to create accessible and
efficient networks for the collection and recycling of
mattresses via subsidiaries in California, Connecticut
and Rhode Island. The partnership with Covestro forms
part of the MRC’s overall research initiative to improve
the ways in which discarded mattresses are recycled,
and identify new markets for materials reclaimed
from them.
Today, there are several applications for PU foam
recycled from mattresses, such as carpet backings.
Contact: Tara Majdalani, Marketing
Communications Manager, Covestro. Tel: +1 (412)
413-5456. Email: [email protected];
https://www.covestro.us; or: Mattress Recycling
Council. Tel: +1 (855) 229-1691.
https://mattressrecyclingcouncil.org
Business newsFreudenberg completes purchaseof Filc
Freudenberg Group has completed its acquisition
of Filc, a producer of needlepunched nonwovens
and laminated materials for the automotive and
construction industries.
Filc will be integrated into Freudenberg Performance
Materials of Weinheim, Germany, and will continue
trading under its own name for the time being. Filc has
its headquarters in Škofja Loka, Slovenia, and operates
two other production sites in the country, in Mengeš
and Lendava, as well as a sales office in Dayton, Ohio,
USA. It employs approximately 360 people.
The Chief Executive Officer (CEO) of Weinheim-based
Freudenberg Group, Mohsen Sohi, says: “With the
acquisition [of Filc], we want to further strengthen our
performance materials business, and expand our
portfolio and technological footprint in Europe.”
The CEO of Freudenberg Performance Materials,
Frank Heislitz, says that his company’s composites business
will benefit from Filc’s needlepunch technologies, while
Filc’s adhesive coating capabilities will enable Freudenberg
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February 2020 Advances in Textiles Technology
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to offer new products to the construction industry.
Further, Freudenberg will broaden its expertise in acoustic
materials, used in the construction and automotive
industries, through the acquisition. Freudenberg Group
revealed its intention to acquire Filc in December 2019(1).
See also:(1)Advances in Textiles Technology, January 2020,
Freudenberg Group strengthens performance materials
business with acquisition of Filc, page 9;
https://www.technical-textiles.net/node/75307
Contact: Holger Steingraeber, Director Global
Communications, Freudenberg Performance
Materials Holding SE & Co. KG.
Tel: +49 (6201) 806640. Email:
https://www.freudenberg-pm.com
3M completes sale of ballistic-protection business
3M has completed the sale of its ballistic-protection
business to Avon Rubber Plc for US$91 million.
Avon Rubber of Melksham, UK, may have to pay a
further sum of up to US$25 million to 3M of St Paul,
Minnesota, USA, depending on the outcome of pending
tenders submitted by the ballistic-protection business.
The business sells ballistic helmets, body armour and flat
armour made from a variety of materials, including
composites and ceramics, and related accessories. It has
annual global sales of approximately US$85 million.
Avon Rubber sells chemical, biological, radiological and
nuclear respiratory protection systems to the military,
law enforcement, and fire and rescue services.
Approximately 280 3M employees are expected to join
Avon Rubber as a result of the sale, which was first
announced in August 2019(1).
See also:(1)Advances in Textiles Technology, September 2019, Avon
Rubber agrees to buy 3M’s ballistic-protection business, page 9;
https://www.technical-textiles.net/node/75037
Contact: Bruce Jermeland, Vice President, Investor
Relations, 3M. Tel: +1 (651) 733-1807.
https://www.3m.com; or: Paul McDonald, Chief
Executive Officer, Avon Rubber Plc. Tel: +44
(1225) 896848. https://www.avon-rubber.com
Smart textilesSmart-textile pioneers join forces
Smart-textiles specialist Myant of Toronto, Ontario,
Canada, has entered into a joint venture with Osmotex
AG of Thalwil, Switzerland, to commercialise the
latter’s Hydro_Bot active membrane technology.
Hydro_Bot actively draws sweat away from its wearer’s
skin and/or inner garments. Combining this technology
with those of Myant for textile-based sensors and
actuators could lead to the development of new
systems for sweat/moisture management and thermal
regulation, the partners believe.
Osmotex says that in laboratory conditions, every
square metre of a Hydro_Bot membrane allows for the
passage of up to 200 litres of fluid through it every
hour. The technology is based on osmosis, a process
that it accelerates through the application of a voltage of
around 1.5 V across the membrane, which has a
thickness of 20 µm. The membrane is coated on both
sides with a thin layer of gold, deposited using a plasma
treatment. The coatings form the electrodes required
to apply the voltage. The use of gold coatings makes the
membrane more expensive, but they have proven to be
significantly more durable than cheaper silver ones.
When the voltage is applied to the membrane, the
resulting electrostatic force draws salt ions in the
sweat through the pores to the outside. In turn, the
attraction of the salt ions to the molecules of the
surrounding liquid drag these through as well. The
membrane can be integrated into garments within
various functional layers.
When used in conjunction with Myant’s existing
technologies for heat-producing textiles and for the
https://www.technical-textiles.net ©2020 International Newsletters Ltd
Advances in Textiles Technology February 2020
10
knitting of passive moisture-wicking structures,
Hydro_Bot could be used to regulate body temperature
in applications such as personal protective equipment
(PPE) for workers in heavy industries, protective gear
for workers in hot climates, performance wear for
cold climates, such as snow suits and skiing apparel,
footwear, motorcycling apparel. In addition to
apparel, they could also be used in moisture-
management technologies for the automotive and
healthcare markets.
Managing Director and Chairman of the Board
for Osmotex AG, Joacim Holter, says that Myant’s
ability to integrate Hydro_Bot technology into its
own and its capabilities for mass-production make it an
ideal partner.
See also:
Smart Textiles and Nanotechnology, December 2019,
Osmotex partners for industrial-scale production of Hydro_Bot,
page 5; https://www.technical-textiles.net/node/75235
Smart Textiles and Nanotechnology, February 2019, Biometric
shirt launched at Computer Electronics Show, page 12;
https://www.technical-textiles.net/node/74624
Smart Textiles and Nanotechnology, February 2018, Stoll and
Myant plan smart fabrics revolution, page 3;
https://www.technical-textiles.net/node/73849
©2020 International Newsletters Ltd https://www.technical-textiles.net
February 2020 Advances in Textiles Technology
11
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The Hydro_Bot membrane actively draws sweat away from
its wearer’s skin and/or inner garments.
Smart Textiles and Nanotechnology, March 2017, Moisture
management based on electro osmosis, page 12;
https://www.technical-textiles.net/node/73156
Contact: Trine Teigland, Marketing and Sales
Manager, Osmotex. Tel: +41 (79) 832-8893.
Email: [email protected];
http://hydrobot.com; or: Brian Fung, Director of
Marketing, Myant. Tel: +1 (416) 423-7906, x 401.
Email: [email protected];
http://www.myant.ca
Smart-textile electrocardiographymonitors match performance ofgel electrodes
Smart textile-based heart-rate monitors that perform
as well as the traditional electrodes used for such
applications are being developed by researchers
from Draper of Cambridge, Massachusetts, and the
University of Colorado Boulder, both in the USA.
University of Colorado Boulder PhD candidate,
Katya Arquilla designs sensor systems for
human spaceflight. She has examined the feasibility of
monitoring electrocardiography (ECG) using sewn
textile electrodes instead of traditional gel electrodes
in a three-lead, chest-mounted configuration. She
says: “The critical question is whether a sewn textile
electrode can perform ECG monitoring to the same
fidelity for the desired metrics as a traditional electrode.
Commercially available wearables are usually incapable
of detecting the full ECG waveform, and we wanted to
close that gap.”
The team looked into current options, but were
unsatisfied with their performance. Electrodes based on
conductive inks, which can be printed onto fabric
surfaces, have a tendency to crack, causing breaks in
their conductive surfaces and changes in their electrical
resistance during movement. Planar-fashionable circuit
boards (P-FCBs), which can also be printed onto fabric
surfaces, were also explored, but require advanced
methods to manufacture the conductive paste
necessary for their production.
The alternative devised by the University of Colorado
Boulder and Draper team involves the fabrication of
what it describes as dry electrodes that can be directly
integrated into clothing. According to Arquilla, the
resulting device does not suffer from the issues of digital
noise and poor positioning associated with its motion
across moving human skin that can have detrimental
impacts on the performance of conventional textile-
based devices. She continues: “The device ultimately
should be able to provide accurate signals from a
person who is walking, running or climbing stairs.”
The performance of the smart fabric was found to be
undiminished after a series of validation tests, including
evaluations of its ECG-monitoring performance,
comfort surveys, stretch testing and washing. Full
results of the research will be published in the
journal Sensors.
Contact: Allie Anderson, Assistant Professor,
College of Engineering and Applied Science,
University of Colorado Boulder.
Tel: +1 (303) 492-8511.
Email: [email protected];
https://www.colorado.edu/aerospace/allie-anderson;
or: Dan Dent, Media Relations Manager, Draper.
Tel: +1 (617) 258-2464.
Email: [email protected];
http://www.draper.com
https://www.technical-textiles.net ©2020 International Newsletters Ltd
Advances in Textiles Technology February 2020
12
The performance of this smart fabric-based electrocardio-
graph was found to be undiminished after a series of
validation tests.