Advances in Forging Technology 10-12 November 2014

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    3 Day Proficiency Improvement Programme on

    REGISTRATION FORM

    thPlease fax/email/post duly filled-in registration form on or before 5 November 2014 to:

    Dr. K. C. Vora, Sr.Dy. Director & Head, ARAI Academy

    ARAI Post Box 832, Pune 411004 / S. No. 102, Vetal Hill, Off Paud Road, Kothrud, Pune 411038

    Tel: 020-3023 1248/ 1245 /1111, Fax: 020-3023 1104

    Email : [email protected]; [email protected]

    Name, Designation, Dept., Office No., Mobile No. & Email ID :

    Delegate - 1

    Delegate - 2

    Delegate - 3

    Company Name & Address

    Co-ordinator's Name, Designation,Contact No., Email ID

    100% Advance Payment Details

    Advances in Forging Technologyth th

    10 - 12 November 2014

    SPEAKERSSPEAKERS

    Organized by

    3 Day Proficiency Improvement Programme on

    Advances inForging Technology

    3 Day Proficiency Improvement Programme on Advances in Forging Technology

    Training

    includes

    Simulation and

    ctual Forging

    trials

    Trainingincludes

    Simulation andAct ual For gin g

    trials

    Excellence in Education

    The Drive continues

    BESTLEARNINGCENTREAWARDTO

    ARAIACA

    DEMY&KNOWLEDGECENTREBYISTD

    Symposium on Internati onalAutomotive Technology 2015Towards Safer, Cleaner & Quieter World...SIAT21-24 January 2015, ARAI, Pune, India

    at

    (The Automotive Research Association of India)

    ARAI-Forging Industry Division, Chakan, Pune

    th th10 - 12 November 2014

    Prof. A. R. Arankalle : Visiting Faculty & Adviser, Veltech University,Chennai. He has done his M. Tech in Metallurgical Engineering fromIIT, Mumbai and has an experience of over 35 years in the field ofmaterial selection, testing characterization and failure analysis andhas patent on Design of Fiber Reinforced Plastic, Leaf Spring &Propeller Shaft. He is one of the founding members of ASM

    International, Pune Chapter and was Chairman, Educationcommittee. He retired asthe Head of Automotive Materials laboratoryat ARAI, Pune.

    Dr Vinod Kumar: He has completed his technical education inMetallurgical Engineering - Graduation, P. G. & Ph.D. from Universityof Roorkee and is presently working as a Deputy General Manager at R& D Centre for Iron & Steel, SAIL. He has 150 papers published/presented in National and International Journal/ Conferences and 9patents & 8 copyrights in India. Also, he is a recipient of Metallurgist ofYear award from Ministry of Steel in 2013, Indranil Award forMetallurgy in 2008, Engineering Excellence Award from Institution ofEngineers in 2003, and others.

    Mr. T. S. Prasanna Kumar :He has done his ME in Foundry Sc from IIScand PhD from IIT Madras. He has worked in Tata Steel, Jamshedpurand has been a Professor in IIT Madras. He has developed ReferenceQuench Probe and is the Managing Director of The rMet SolutionsPvt. Ltd., Bangalore.

    Mr. C. Bacha :He has completed Diploma in Mechanical Engineeringand Post Diploma in Automobile Engineering, VJTI, Mumbai. He has avast experience of 55 Years. He has worked as a key person in variousesteemed organisations like Premier Automobiles Ltd, Mumbai;Indian Metallurgical Ltd, New Delhi; WG Forge (Wyman Gordon)Thane; Pushpaman Forgings Khopoli and Bharat Forge, Pune.Presently he is working as a Training Advisor at Engineering Centre,Bharat Forge, Pune.

    Dr Rajiv Shivpuri :Dr. Shivpuri has been a faculty at The Ohio StateUniversity since 1986. He has won the 1997 Harrison Faculty Awardfor Excellence in Engineering Education and several Lumley ResearchAwards. He has published over 300 research articles in refereedpublications. He is an elected fellow of ASM International, ASME, andhas been President of North American Manufacturing ResearchInstitute. He is a Magnet Professor with the FIA (Forging IndustryAssociation).

    CMA Mr. Shekhar Rajguru : He has done his BE a MechanicalEngineering & Associate of Institute of Cost Accountants of India. Hehas an experience of over 34 years with 9 companies. To name few areBharat Forge Pune, Amtek Auto Aurangabad, Mahindra Sanyo,Precision Forgings, & FAW Bharat Forge (Changchun) China as a seniorexecutive. He has also worked as a consultant in the areas of Forging &

    productivity improvement. He holds significant knowledge for themanufacturing & engineering of forged automotive components suchas Crankshafts, Connecting Rods, Steering Knuckles, Front AxleBeams etc.

    Mr. Prasanna Deshmukh:Graduation & M.E in Physical Metallurgy.

    Previously worked with various testing labs, Bosch India. He has anexpertise in failure analysis, residual stress analysis, metallurgicaltesting, inspection & process validation. Currently working withARAIForging Industry Division from 2008 till date as a Manager incharge of Metallurgical Testing Laboratory.

    Mr. N. S. Mahagaonkar :He is a Manager at Structural Dynamics of

    ARAI, Pune. He is working in the field of Automotive componenttesting, material characterization & seat certification.

    Mr. S. A. Kulkarni:He is a Dy. Manager at Forging Industry Division.ARAI, Pune. He is working in the field of Forging Die Design, havingexperience of around 8 years. He is also having experience in DifferentSimulation tools which are used in industry. He has worked withBharat Forge & NX Technosys Pvt . Ltd.

    Mr. Prasad Phale :He is a Manager at Automotive Material Lab ofARAI, Pune. He is working in the field of material characterization,component testing, micro structural analysis and failure analysis.

    Mr. S. G. Kulkarni :He has completed his BE in Metallurgy & PGDiploma in Quality and has 41 years of industrial experience. He hasworked on key positions in various organization like Bharat Gears,Mahindra & Mahindra Ltd, Kirloskar Pnematic, Asia Motor Works, RSBTransmission, AVTEK Auto, TC Springs, Amtek Auto, Western IndiaForge and is presently the Director Technical in Shrid MetalTechnologies. He is associated with ASM International and is a facultyfor IIT Powai and IIT Gandhinagar.

    Mr. N. A. Sakle :He has completed his BE and ME in Mechanicalengineering. He has worked as a senior lecturer in Engineering Collegein Pune University for 8 years and presently working as DeputyManager in ARAI from last 6 years. He was instrumental inestablishment of ARAI Academy at Kothrud initially and presently isresponsible for Training Centre at ARAI-Forging Industry Division atChakan.

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    Today's need of automotive industry is to develop a vehicle

    with light weight and high efficiency. Using advanced

    manufacturing technologies such as forging, it is possible to

    design & manufacture a forged component in a cost effective

    manner. The conceptual knowledge of lightweight materials,

    forging process, heat treatment and their interaction with

    each other is essential for an engineer to design a forged

    component. Lightweight materials forging is among the most

    important area that needs to be addressed by the

    manufacturer in order to satisfy the customer requirements.

    The aim of this training program is to elucidate the advances

    in forging technology with an emphasis on imparting skills of

    standard design concepts, simulation, manufacturing best

    practices, & Characterisation. Also it is focused on OEM and

    supplier agreement/selection of lightweight materials.

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    Organizations involved in R&D and Testing.

    Vehicle Manufacturers.

    Forging Component Manufacturers.

    Organizations working on simulation& modeling techniques

    Engine related component manufacturers.

    Simulation Software suppliers.

    Design engineering, working professionals and consultants.

    Professors / engineering college students

    ARAI

    ARAI ACADEMY

    LEARNING CENTRE

    , over five decades, has provided its design anddevelopment expertise to the Indian automotive industry,

    focusing on the testing and evaluation of components andsystems to meet national and international standards. ARAIstrives to achieve international recognition in these areas. Inkeeping with the globalization of economy and business, ARAIcontinues to enlarge its scope of services to meet therequirements of automotive industries around the world. Inaddition to utilizing state-of-the-art technology, laboratoriesand highly-trained personnel, ARAI recognizes the need todevelop a new generation of engineers to meet the demandsof the automotive industry, not just in India but across theglobe.

    is classified into three divisions:

    has embarked upon a programme ofbuilding up human resources by commencing educational

    programme (Graduate Post graduate & Doctoral) with

    specialization in Automotive Engineering. It has tied up withVIT University (Vellore), Veltech University (Chennai), College

    At Par / Multicity cheque or demand draft in favour of

    ARAI Forging Industry Divisionpayable at Pune.

    BACKGROUND & OBJECTIVESBACKGROUND & OBJECTIVES PROGRAMMEPROGRAMME

    Category Registration Total Fees including

    Fe es (R s. ) Tax of 12 .3 6% (R s. )

    Engineers &10,000.00 11,236.00

    Professionals

    Teaching Faculty 6,000.00 6,742.00

    Engineering 3,000.00 3,371.00College Students

    ( pe r p ar ti ci pa nt ) ( pe r p ar ti ci pan t)

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    Registration fees include:

    Breakfast

    Lunch

    Delegate Kit

    WHO SHOULD ATTEND ?WHO SHOULD ATTEND ? REGISTRATION FEESREGISTRATION FEES

    MODE OF PAYMENTMODE OF PAYMENT

    Note :ARAI reserves the rights to change the dates, schedule, contents,

    speakers, venue, etc. for the programme without any notice.

    On completion of the module, the delegates should be ableto:

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    Have conceptual knowledge about advanced forgingmaterials.

    Broaden the understanding of various forging designconcepts.

    Broaden the understanding of various forgingmanufacturing concepts.

    Predict material forming by virtual simulation.

    Understand the concept of process modeling by Inverseanalysis approach.

    Understand Thermo-mechanical testing &simulation.

    Understand importance of fatigue testing for variousforged components.

    Understand heat treatment parameters for forgingprocess.

    Understand various special characterization methods

    Demonstrate independent learning ability necessary forconducting professional development.

    Become self-disciplined and self-motivated, anddemonstrating

    Handle personal responsibility in the pursuit of studiesand professional practice

    INTENDED LEARNING OUTCOMESINTENDED LEARNING OUTCOMES

    Day One

    8.45 - Regi stration

    9.00 - Inauguration & Welcome Address

    9.15 - History & Basics of Forging

    10.00 - Introduction to Advanced Hot Forging

    Materials (Ti, AL, Ni, & super Alloy Forge

    ability)

    1 1. 00 - Te a Br ea k11.15 - Forging process & design concepts for the

    automotive components such as Crankshafts,

    Connecting Rods, Steering Knuckles & Front

    Axle Beams

    13.00 - Lunch

    14.00 - Forging process & design concepts (cont...)

    1 5. 45 - Te a Br ea k

    16.00 Light weight Material Forging & Process

    Modeling by Inverse Analysis Approach

    1 7. 00 - C on cl usi on

    Day Two

    09.00 - Steel Forging Practices

    1 1. 00 - Te a Br ea k

    11.15 - Steel Forging Practices (cont)

    13.00 - Lunch

    14.00 - Simulation and Forging Trials at Forging Lab1 7. 00 - C on cl usi on

    Day Three

    09.00 - Thermo-Mechanical Testing & Simulation for

    Forging

    10.00 - Residual Stress Analysis and Failure Analysis

    using SEM

    12.00 - Influence of various Heat Treatment

    Parameters in Process Design

    13.00 - Lunch

    14.00 - Heat Treatment of Steels

    15.00 - Fatigue Testing, SN / EN Curves for a Forged

    Component

    16.00 - Written Test

    16.00 - Valedictory

    1 7. 00 - C on cl usi on

    3 Day Proficiency Improvement Programme on Advances in Forging Technology 3 Day Proficiency Improvement Programme on Advances in Forging Technology

    Direction Map :

    MhalungeVillage

    Chakan Shikrapur Road

    KharabwadiToll Naka

    Verroc

    Bajaj Auto

    BadveAutocomp

    HPGasStation

    MIDC

    Area

    Dehu Gaon

    DehuPhata

    Endurance

    TVSLucas

    Minda

    Mercedes-Benz

    Volkswagen

    SpicerDana T

    oBhosri/Chakan/Nashik

    Chakan Phata

    From

    Nashik

    From A'nagar

    Mumbai PuneOld Highway

    TalegaonPhata

    From Mumbai Mumbai PuneMegaExpress Highway

    DehuPhata

    Mumbai PuneOld Express HighwayNashikPhata

    From Pune/Banglore(NH4)

    From PuneStation /Engg. College

    From Airport/DRDO Dighi

    ARAIFID

    BhaktiShaktiChowk

    Toward

    sTal awade

    ARAI-Forging Industry Division, Chakan

    B-16/1, MIDC, Chakan, Taluka Khed,

    District PUNE - 410 501 (INDIA).

    Phone : +91-2135 679 961)

    Training Program Venue Address :

    ARAI

    of Engineering (Pune), University of Alabama (USA),Tennessee Tech university (USA), Loughborough University

    (UK) and University of Braunschweig (Germany).

    has collection of around 14,000 books

    & standards, 50,000 technical papers and numerous journals,

    technical reports and seminar / conference proceedings. Itpublishes monthly magazine 'Automotive Abstracts' and

    supplies CDs of CMVR Type Approval Handbook and

    Automotive Industry Standards (AIS).

    in line with Post Graduate and Doctoral

    Programs conducted by various universities abroad, ARAIAcademy has devised various Proficiency Improvement

    Programmes (PIPs), to be taught by ARAI, Academia &

    Industry Experts. PIP gives engineers, faculty and student'sknowledge and technical expertise in a wide range of

    automotive disciplines. It helps in understanding system's

    view point for automotive design and manufacture, withspecific skills in formulating automotive engineering solutions

    in terms of their function and performance, through optional

    modules.Based on the present system in universities, credits are

    proposed for each module, so that the graduate engineers canattend various modules and sum-up the credits required for

    Master's or Doctoral Programs. Participants also get chance to

    visit related laboratories of ARAI and get hands on experience.Certificates are issued on the basis of attendance & written

    test conducted at the end of the programme. We also conduct

    Training Programmes through WEBEX and Domain TrainingProgrammes for Automotive Industry.

    Please visit for more information.

    KNOWLEDGE CENTRE

    TRAINING CENTRE

    www.araiindia.com