Advances in 3D Simulations of Chip/Package/PCB Co … · CST – COMPUTER ... Advances in 3D...

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CST COMPUTER SIMULATION TECHNOLOGY | www.cst.com Advances in 3D Simulations of Chip/Package/PCB Co-Design Richard Sjiariel, CST AG

Transcript of Advances in 3D Simulations of Chip/Package/PCB Co … · CST – COMPUTER ... Advances in 3D...

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Advances in 3D Simulations of

Chip/Package/PCB Co-Design

Richard Sjiariel, CST AG

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Signal Integrity and timing

Power Integrity

and noise

analysis

EMC/EMI and radiation

Thermal analysis

and stress

Co-design environment

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Analysis across Chip/Package/PCB

Nanometer scale Multi Gb PCB systems

Need for co-design

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Co-design

Simplistic approach to CPB co-simulation may miss critical physics of the

chip-package and package-board interactions.

High-order electromagnetic interactions in the CPB system have a critical

impact on the system integrity.

Board/Package

Chip/interposer

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1) Cascading approaches

• field based (continuity of E/H field and reference

plane where propagating more is TEM) - “PCB and

Package Co/Design and Co/Optimization”

• S-parameters based considering all pins

(signal/PWR/GND vias)

2) Simulation of the full system (Full 3D EM solvers or hybrid

solvers)

Co-design methodologies

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S-Parameter Based

Source: Zhaoqing Chen, “General Co-Design Approach to Multi-Level Package Modeling based on Individual

Single-Level Package Full-Wave S-Parameter Modeling Including Signal and Power/Ground Ports”, ECTC 2012

Electric wall and ports at the interface

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Test Case (1/2) PCB + Package

Package PCB

Signal vias PWR/GND vias PWR/GND vias

Signal vias

Signal vias

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Test Case (2/2) Package

PCB

The effect of the discrete port is de-embedded from the S-parameters of both PCB

and package using c=-0.11pF

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Results: Full Model vs. Cascaded

(+) Very small difference between full model vs. cascaded model

(-) Methodology difficult to use (prone to errors) when dealing with realistic

models with many signal/power/GND vias

Ins./return loss NEXT/FEXT

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PCB/Package Co-Design

Pkg1: 2.5x2.5cm 21 layers

Pkg2: 2.8x2.5cm, 21 layers

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Geometry Details

1

2

3

4

1, 2 input-output

3, NEXT

4, FEXT

Multiple 3D geometries and RPDs: PTH BGA and bumps Micro vias ..etc

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PCB vs Channel (PCB + Package)

S11 full channel

S21 full channel

S21 PCB

only

S11 PCB

only

Insertion loss – S21 - 5 to 8dB difference in attenuation

Return loss – S11 – large discrepancy in range 2-8GHz showing

underestimation of impedance match for PCB model

pkg1

pkg2

PCB

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Statistics

Hardware(Nehalem) GPU Simulation Time/h Speed-up factor

1 node 0 96 1

8 node cluster 0 19 5.1

4 node cluster 8 3.2 30

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Chip Modeling

CAD EM modeling

CPM/SPICE

SPICE

IBIS

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Chip/Package/Board (CPB) Co-Design

The anti-resonance peak occurs at the cross point of package inductance

and chip capacitance. This is called “chip-package anti-resonance.”

Source: R. Kobayashi et al, “Effects of Critically Damped Total PDN Impedance in Chip-Package-Board Co-Design”,

IEEE EMC Conference, Pittsburgh 2012.

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IBIS/SPICE Workflow Example

PKG Socket PCB Fixtures DIE

Power

Plane

Signal

Net Pogo

Pin

SPICE

IBIS

Power

Plane

Signal

Trace

Scope

SMA

Cable

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3D Model

372x205mm large, 17 layers PCB

Epsr=3.9, tgδ0.035

6 layers package with bond wires

Victim Line

Aggressor Lines

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Full System simulation

PCB + package+ pogo

pin

Chip/ASIC

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Comparison: Insertion Loss (Single Ended)

Package + board + all nets

Package + board + single net

Package only

Package + board + all nets = 3.16db

Package + board + single net +-2.9db

Package + board + all nets = 3.16db

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Transient Response – Co-Simulation

Port 17 represents an output result at PCB More realistic result helps

to find the correct parameter for equalizer

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Surface Currents

Surface current at 1GHz

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Time Domain Field Monitor

Strong coupling

with neighbor

nets

Package/pogo

pin to PCB

(vertical)

coupling

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A CPM™ (Chip Power Model) is a compact SPICE model of the full-chip power

delivery network (PDN).

It contains spatial and temporal current switching profiles, as well as

parasitic of the non-linear on-chip devices

SPICE/CPM

+

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CPM model validation

Automatic assignment

of current

profiles/ports

CST DS results SPICE results

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SPICE/CPM Workflow Example

PCB package

die

86x86mm

6 layer PCB

epsr=3.57, tgδ=0.025

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CPB System Co-Simulation

PCB + package

SPICE + Current

profiles

Drivers (IBIS)

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Current Profiles

Switching current at chip

Currents feeding into package

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Field Monitor

Current seems to

be confined in

island, but it

progressively

couples to the

rest of the

structure

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Surface Current Distribution

f=1GHz f=1GHz

f=10GHz f=10GHz

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EMC/EMI Analysis

Farfield

monitor

probes at 3m

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Importance of chip/package/board (CPB) co-design is highlighted and its integration into various simulation workflows is discusses True transient co-simulation is a key feature for CPB

co-design 3D packages with embedded chips

3D system integration

3D full wave simulation is only choice for accurate results

Summary