Advanced Welding and Heat Treatment simulation using Virfac: split by sector and application
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VIRFAC | The Virtual Factory Virtual Manufacturing Made Real Advanced welding and heat treatment simulation using Virfac® Slideshare Distribution April 2016 Dr. Laurent D’Alvise CEO & co-founder www.geonx.com [email protected]
Transcript of Advanced Welding and Heat Treatment simulation using Virfac: split by sector and application
VIRFAC | The Virtual Factory
Virtual Manufacturing Made Real
Advanced welding and heat treatment
simulation using Virfac®
Slideshare DistributionApril 2016
Dr. Laurent D’Alvise
CEO & co-founder
www.geonx.com
VIRTUAL WELDING, OR
ADVANCED WELDING SIMULATION
Virfac® | www.geonx.com © 2012 - 2016 GeonX – All rights reserved
Welding objectives:
• Minimization of distortions
• Minimization of residual stresses (crack prediction)
• Optimization of weld joint properties (hardness) and microstructure
• Verification of weldability or defaults
Operating conditions to tune/optimize:
• the welding speed/energy
• the welding sequence
• the clamping or fixture setup
• and other operating conditions, if any
OUT
IN
INVIRFAC
WeldingOUT
VIRFAC® ARCHITECTURE
Virfac® | www.geonx.com
Morfeo (CPU) Virfac®
© 2012 - 2016 GeonX – All rights reserved
Virfac® CloudBarracuda (GPU)
Jweld
Solvers GUI
GEONX SOFTWARE MATRIX
Virfac® | www.geonx.com © 2012 - 2016 GeonX – All rights reserved
Welding Designer
HPC PackCrack
Control#1
Applications
From small to medium-size welding,accurate prediction of:- Welding distortions- Welding Residual stresses- Phase changes and Metallurgical transformationsRequire HPC to ensure small computation time.
Sectors- Aerospace- Turbomachinery- Energy- Electronics- Electricity- Automotive (engines and parts)- Railway (engines and parts)
Parts sizes and types
MS
Computing Power
M L
Clients Cat.
Research
Design
Development
Production
Quality
bulk
PRODUCTS & APPLICATIONS PER SECTOR
Virfac© | www.geonx.com © 2012 - 2015 GeonX – All rights reserved
#2
Applications
From small to large-size manufacturing,- Fast prediction of welding distortions- Welding sequence optimization- Fast sensitivity studiesShort computation time.Fast Return on Investment.
Sectors- Heavy Industry- Aerospace- Automotive (carbody)- Railway (carbody)- Construction
Parts sizes and types
M LS
Computing Power
S
bulk
Welding Designer
Welding Scheduler
HPC Pack
M
Clients Cat.
Research
Design
Development
Production
Quality
sheets
Virfac© | www.geonx.com © 2012 - 2015 GeonX – All rights reserved
PRODUCTS & APPLICATIONS PER SECTOR
#3
Applications
From large to extra large size manufacturing,- Fast prediction of welding distortions- Welding sequence optimization- Fast sensitivity studiesShort computation time.Fast Return on Investment.
Sectors- Heavy Industry- Shipbuilding- Automotive (carbody)- Railway (carbody)- Construction- Trucks- Construction vehicles
Parts sizes and types Computing Power
S
Welding Mega
Clients Cat.
Research
Design
Development
Production
Quality
XLL
Virfac© | www.geonx.com © 2012 - 2015 GeonX – All rights reserved
PRODUCTS & APPLICATIONS PER SECTOR
shells
#4
Applications
From small to medium-size welding,accurate prediction of:- Fluid regime in the FS zone- Welding distortions- Welding Residual stresses- Phase changes and Metallurgical transformations
Sectors- Aerospace- Turbomachinery- Energy- Electronics- Electricity- Automotive (engines and parts)- Railway (engines and parts)
Parts sizes and types
MS
Computing Power
M L
Clients Cat.
Research
Design
Development
Production
Quality
bulk
Friction Stir Welding
HPC PackCrack
ControlWelding Designer
Virfac© | www.geonx.com © 2012 - 2015 GeonX – All rights reserved
PRODUCTS & APPLICATIONS PER SECTOR
#5
Applications
From small to large-size manufacturing,- Fast prediction of welding distortions- Welding sequence optimization- Fast sensitivity studiesShort computation time.Fast Return on Investment.
Sectors- Heavy Industry- Aerospace- Automotive (carbody)- Railway (carbody)- Construction
Parts sizes and types
M LS
Computing Power
S
bulk
M
Clients Cat.
Research
Design
Development
Production
Quality
sheets
Welding Designer
Welding Scheduler
HPC PackFriction Stir
Welding
Virfac© | www.geonx.com © 2012 - 2015 GeonX – All rights reserved
PRODUCTS & APPLICATIONS PER SECTOR
#6
Applications
From large to extra large size manufacturing,- Fast prediction of welding distortions- Welding sequence optimization- Fast sensitivity studiesShort computation time.Fast Return on Investment.
Sectors- Heavy Industry- Shipbuilding- Automotive (carbody)- Railway (carbody)- Construction- Trucks- Construction vehicles
Parts sizes and types Computing Power
S
Clients Cat.
Research
Design
Development
Production
Quality
XLL
Friction Stir Welding
Welding Designer
Welding Mega
Virfac© | www.geonx.com © 2012 - 2015 GeonX – All rights reserved
PRODUCTS & APPLICATIONS PER SECTOR
shells
FURTHER DETAILS
Please contact us to know more about
VIRFAC features
Dr. Laurent D’Alvise
Mail: [email protected]
Skype: geonx_
Visit: www.geonx.com
Follow us on Twitter: geonx_
Virfac© | www.geonx.com © 2012 - 2016 GeonX – All rights reserved
