Advanced Systems For Transportation Seminar ACAMP ... ACAMP Accelerating the Path From Prototype to...

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Advanced Systems For Transportation Seminar ACAMP Accelerating the Path From Prototype to Commercial Product Ken Brizel CEO, ACAMP [email protected]

Transcript of Advanced Systems For Transportation Seminar ACAMP ... ACAMP Accelerating the Path From Prototype to...

Page 1: Advanced Systems For Transportation Seminar ACAMP ... ACAMP Accelerating the Path From Prototype to Commercial Product Ken Brizel CEO, ACAMP ... Laser machining ... 3 Axis Inertial

Advanced Systems For

Transportation

Seminar

ACAMP Accelerating the Path

From

Prototype to Commercial Product

Ken Brizel CEO, ACAMP

[email protected]

Page 2: Advanced Systems For Transportation Seminar ACAMP ... ACAMP Accelerating the Path From Prototype to Commercial Product Ken Brizel CEO, ACAMP ... Laser machining ... 3 Axis Inertial
Page 3: Advanced Systems For Transportation Seminar ACAMP ... ACAMP Accelerating the Path From Prototype to Commercial Product Ken Brizel CEO, ACAMP ... Laser machining ... 3 Axis Inertial

ACAMP is a unique industry led product development centre

supporting embedded systems

From advanced sensors based embedded systems to

assembling opto-electronic modules and micro-fluidics

ACAMP is the only advanced technology product development

group in Canada that provides support at each stage of product

development process through to production

ACAMP was established in 2008 and currently has 40 multi-

disciplinary experts

Presently supports over 290+ clients - www.acamp.ca

Who and What is ACAMP

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Page 4: Advanced Systems For Transportation Seminar ACAMP ... ACAMP Accelerating the Path From Prototype to Commercial Product Ken Brizel CEO, ACAMP ... Laser machining ... 3 Axis Inertial

EDMONTON1919 94th Street NW

CALGARYUnit 3 -1480 28h Street NE

ACAMP’s services encompass key areas identified as critical for the commercialization of Advanced Technology based products - Marketing & Business Development, Product Development, Design for Manufacturing, Packaging and Assembly, Test and Characterization

Clients have access to world-class manufacturing equipment, facilities as well as product & business expertise and a network of organizations that support, develop and manufacture advanced technologies and advanced materials worldwide

Manufacturing Prototypes to Full Production Commercialization

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Page 5: Advanced Systems For Transportation Seminar ACAMP ... ACAMP Accelerating the Path From Prototype to Commercial Product Ken Brizel CEO, ACAMP ... Laser machining ... 3 Axis Inertial

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ACAMP is an industry driven Not-For-Profit Organization

Focuses on design for manufacturing & taking products to

market

Cost recovery - Simple fee for service model

Depreciate equipment over 5 years

Manpower charged out at cost

Client can use facilities, with or without support

Provides Support in:

Product Development

Consulting and Engineering Services

Commercialization

How does ACAMP Work

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ACAMP’s Experience and Expertise

Embedded

Systems

Development

Harsh

Environment

Testing

Opto

Gas

Sensor

Oil & Gas

Opto Sensing

MEMS

Testing

Lidar

Optical

MEMS

Modulators

Pathogen

Detection

DNA

Analysis

Spectroscopy

Burn

In

Test

Laser

Failure

Analysis

Telecom

Laser

Micro

Fluidic

Embossing

Micro

Optic

Assembly

LTCC

MfgTest

Characterize

Electronics

Firmware

Simulation

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Radar CamerasIsolators

Page 7: Advanced Systems For Transportation Seminar ACAMP ... ACAMP Accelerating the Path From Prototype to Commercial Product Ken Brizel CEO, ACAMP ... Laser machining ... 3 Axis Inertial

Applicable to Autonomous Vehicles

Embedded

Systems

Development

Harsh

Environment

Testing

Opto

Sensor

Oil & Gas

Opto Sensing

MEMS

Testing

Lidar

OTDR

Optical

MEMS

Modulators

Pathogen

Detection

DNA

Analysis

Spectroscopy

Burn

In

Test

Laser

Failure

Analysis

Laser

Micro

Fluidic

Embossing

Micro

Optic

Assembly

LTCC

MfgTest

Characterize

Electronics

Firmware

Simulation

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Radar CamerasIsolators

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Simulation

to Optimize

Design Specify

Initial

Prototype Build Initial

Prototype

Test and

Characterizatio

n

Specify

commercia

l systemBuild

Commercial

Prototype Test and

Characterizatio

n Low Volume

Manufacturing

Technology

TransferHigh Volume

Manufacturing

Product Development through to Manufacturing

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Page 9: Advanced Systems For Transportation Seminar ACAMP ... ACAMP Accelerating the Path From Prototype to Commercial Product Ken Brizel CEO, ACAMP ... Laser machining ... 3 Axis Inertial

Example Platform Technologies

Plastic Lab-on-a-chip

Microfluidics

LTCC – Low Temperature Co-Fired Ceramic

Harsh environments, high performance, high reliability

Manufacturing, Packaging & Assembly

Low-medium volume, high flexibility, high reliability, MEMS, NEMS, hybrid modules

Laser based products, System On a Chip, System In a Package, WLP

System Level Assembly

Machining

Ebeam welding

Laser machining

Electroplating

Characterization

In line/end of line electronics testing

3 Axis Inertial test equipment

Full suite of Reliability testing

Imaging – 3 D Ultrasonic & X-Ray - Non Destructive testing

Failure Analysis

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Page 10: Advanced Systems For Transportation Seminar ACAMP ... ACAMP Accelerating the Path From Prototype to Commercial Product Ken Brizel CEO, ACAMP ... Laser machining ... 3 Axis Inertial

Example ACAMP Capabilities

Inertial Products MicroFluidic ProductsLaser, Micro-Optic & Ceramic Assembly

IMUs

Simulation

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Page 11: Advanced Systems For Transportation Seminar ACAMP ... ACAMP Accelerating the Path From Prototype to Commercial Product Ken Brizel CEO, ACAMP ... Laser machining ... 3 Axis Inertial

In-line testing on all products

Product Manufacturing validation

Inertial 3 Axis Rate Table

Physical/FA – optical microscopes, laser confocal microscope,

SEM/EDS, microscopes, profilometer, cross sectioning, real time

x-ray, Laser Doppler vibrometer, die/wire shear/pull, pressure testing

Reliability comprehensive suite of test tools – HTS, Thermal cycle,

Temp/humidity, Vibration, Drop shock, compressive/tensile, fine and

gross leak…

Electrical probe capabilities – EG20xx semi-auto probers, manual

probers + suite of electrical test tools

MEMS die probe capability – Solidus test system + EG4090 prober

Optical – dark room, optical table, range of devices for optical

measurements

Test and Characterization

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• System level engineering

• Electronics & Optics

• Firmware & Software

• From broad specifications through design to manufacturing

OTDR Passive Pipeline Leak Detection system

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• PTCRB Cellular & CSA Hazardous environment certification completed

• Volume Field tested

• Design moving to production phase with contract manufacturer

Intrinsically safe wireless Solar Powered remote Oil and Gas pressure sensor

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Page 14: Advanced Systems For Transportation Seminar ACAMP ... ACAMP Accelerating the Path From Prototype to Commercial Product Ken Brizel CEO, ACAMP ... Laser machining ... 3 Axis Inertial

Automotive Fisheye Camera Experience

• Rear-view camera with geometric processor

• The camera supported Ultra-wide field of view (FOV)

• Resolution of 1920 x 1080 at 60 fps

• Design included three 3cm x 3cm boards stacked in a small ABS package with lens assembly

• ACAMP’s work included:

• PCB manufacturing

• Software porting and

• Testing

Camera board

Video Processor board

Serializer board

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ACAMP’s Capability: Fisheye Camera Simulation

• Ansys Multiphysics, HFSS

• Keysight ADS, EMPro (MoM, FEM, FDTD)

• Zemax

• Tracepro

Assembly In house

• SMT Pick & Place

• Wirebonding, wedge, ball, gold, aluminum etc.

• Hermetic seal, Die attach, Flip-chip, Ball and Bump bonding

• UHV sealing

• LTCC fabrication line

• Plating line

• Lithography and Wafer Dicing, Laser cutting, Micromachining

• DRIE, Thin Film, Photolithography

Test and characterization Equipment

• Extensive test equipment for optical characterization

• Multiple probe stations and automated Prober

• 3-D X-ray CT machine for the integrity check

• Electron and high-definition optical microcopy

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BasebandDSP/MCU PHY

e.g. Eth,

FlexRay,

LVDS

MPS

3.3V

1.2V

1.8V

2.5V

2.8V

data

RADAR Processing

ECU

L5965

PCBPower

A770

Antennas

DC + Signaling

RF connections

Thermal Mgmt

Radar + LTCC = Single SMT component

LTCC Integrated Antenna drives a high performance, rugged, compact product

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Page 17: Advanced Systems For Transportation Seminar ACAMP ... ACAMP Accelerating the Path From Prototype to Commercial Product Ken Brizel CEO, ACAMP ... Laser machining ... 3 Axis Inertial

A770

PCB

RF Antennas

Signal / Power

Redistribution

1700 um

A770 Module Concept - RF

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Page 18: Advanced Systems For Transportation Seminar ACAMP ... ACAMP Accelerating the Path From Prototype to Commercial Product Ken Brizel CEO, ACAMP ... Laser machining ... 3 Axis Inertial

Technology Requirements for Autonomous Drive

Ultrasonic

Comprehension ProjectionPerception

Steering

Braking

Transmissio

n/Drive

Sensor

Fusion

Machine

Learning &

Artificial

Intelligence

Human

Machine

Interface

Radar

Lidar

Camera

GPS IMU

Mapping

Robotics

Connection

Cellular

Satellite

Wireless

Security

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Car Manufacturer

and Tier 1

Government & Policy Makers

End Customers

Academic and Research Institutions

Proving Grounds

System Integrators

& Developers

Mature IC Industry

?

AS AB Consortium Players

Responsibilities:

• Collaboration

• Networking

• Sorting

• Projects

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Alberta Technology Alignment to AS

Projection

Ad

va

nce

d T

ech

nolo

gy

Maturity of the technology in Alberta

Sensor

Fusion

Machine

Learning

Human

Machine

Interface

Robotics

ComprehensionPerception

Radar

Lidar

Camera

GPS

IMU

Mapping

Ultrasonic

Connection

Wireles

s CellularSatellite

Page 21: Advanced Systems For Transportation Seminar ACAMP ... ACAMP Accelerating the Path From Prototype to Commercial Product Ken Brizel CEO, ACAMP ... Laser machining ... 3 Axis Inertial

Car Manufacturer

and Tier 1

Government & Policy Makers

End Customers

Academic and Research Institutions

Proving Grounds

System Integrators

& Developers

Mature IC Industry

Autonomous

Systems

Consortium

AS AB Consortium Players

Page 22: Advanced Systems For Transportation Seminar ACAMP ... ACAMP Accelerating the Path From Prototype to Commercial Product Ken Brizel CEO, ACAMP ... Laser machining ... 3 Axis Inertial

AS AB Consortium –Interest of Members

• OEMs (BYD): Make and sell vehicles with differentiated features

• Tier 1 (Magna and Harman): Make and sell systems to OEMs, developing

unique technologies

• Tier 2 (STM): Make and sell Si chips

• Intellectual Property in Autonomous System (NASA)

• Multi-nationals involved in cloud services (GE)

• Universities & Institutions in Machine Learning & Augmented Reality

• SMEs: Make and sell locally developed technology to customers

• Government & Policy Makers

Page 23: Advanced Systems For Transportation Seminar ACAMP ... ACAMP Accelerating the Path From Prototype to Commercial Product Ken Brizel CEO, ACAMP ... Laser machining ... 3 Axis Inertial

Experienced senior team with backgrounds in business

engineering, and product development who have successful

track records of taking products to market

Project flexibility, clients select assistance in areas they define

without over committing• Multi-disciplinary skill sets

• Prototype and production capacity as required

To keep their Intellectual Property

We help speed the path to commercialization

Why Client’s Choose ACAMP for Development

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Page 24: Advanced Systems For Transportation Seminar ACAMP ... ACAMP Accelerating the Path From Prototype to Commercial Product Ken Brizel CEO, ACAMP ... Laser machining ... 3 Axis Inertial

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