ADSL Large Format Press Brakes

Better Parts Better ProFits

DURMA

ADSL Large Format Press Brakes

DURMA

Features � Unique Box Frame Construction (Dependent Tons, Stroke, Daylight & Gap) � Stress Relieved Frame � Large Gaps-Strokes-Daylight Openings � Special Reinforcements for Heavy Center Loads � Over a Small Area � Special Front and Back Feed Systems for the � Pole Manufacturing Industries � Automatic Table Crowning � Programmable V Openings � Tandem & Trio Systems � Automatic Blank Loading � Automatic Part Discharge

staNDarD Features � Large Stroke-Daylight-Throat � Y1,Y2 Ram Positioning � Delem DA 66 Graphic Control � Euro/American Style Punch Clamp � X/R Back Gauge � Quickset Sliding Front Sheet Support � Automatic Table Crowning � Rear Work Light � Side and Rear Safety Doors

CaPaCities � Lengths 13’ - 30’ + Tandem/Trio � 660 - 3,300 Tons

ADSL Large Format Press Brakes CoNtroL & soFtware

DURMA

Da-66w

vBeND iNtegrateD soLutioNs

The system offers 2D graphical programming that include automatic bend sequence calculation and collision detection. Together with self-learning databases this will lead to a good result of the desired product. This full 3D machine set-up includes multiple tool stations and offers true feedback on product feasibility and handling.

Highly effective control algorithms optimize the machine cycle and minimize set-up time. This makes using press brakes easier, more efficient and more versatile than ever.

Windows networking ensures easy integration in your production network. The controller can be accessed from anywhere in the network and product data can be stored at the desired network locations. Housed in a tough and sturdy cabinet, the DAonWindows control is based on state-of-the-art industrial electronics and equipped with a high quality color LCD (TFT) screen. Delem’s Modusys concept and its built-in PLC allow you to add functionality, providing maximum scalability and adaptivity.

� 2D graphical programming � 3D visualization in production mode � 12” TFT color display � Full Windows suite � Integrated OEM panel � USB keyboard and mouse interface � User-specific application support within the multitasking environment � Sensor bending and correction interface � 64MB Product and Tools memory � Windows networking

The DA-Offline software maximizes machine efficiency and produc-tion output of press brakes. VBend offers the offline solution for programming your press brake, post processing the programs and simulation of the actual bending process. � Full-scale offline programming, simulation and adjustments. � Fast graphical product programming and program generation. � Full 3D automatic bend sequence calculation including collision � detection � Feasiblity studies and production preparation � Product sharing over Windows networking with press brake CNC � Machine set-up preparation including print-out functionality � 3D file import (SAT / IGES / STEP / DXF) � 3D back gauge finger view

ADSL Large Format Press Brakes Customers

DURMA

ADSL Large Format Press Brakes iNDustry uses

DURMA

Large Format BeNDiNg

Durma’s expertise in the production of automated systems for the manufacture of poles is rapidly gaining a reputation as a leading source for modern large-format press brakes. Automated loading, bending and removal of the pole dramatically decreases per part cost. Durma also manufactures systems for the defense, shipbuilding and agricultural industries.

The AD-S Series 26’ x 2,200 ton Tandem is shown.

Light PoLe maNuFaCturer

AD-S Tandem 60400 (20’ x 440 ton x 2 Tandem) with CNC Controlled Front Feed.

DeFeNse iNDustry

AD-S 802000 (26’ x 2,200 ton) for manufacture of defense components.

ADSL Large Format Press Brakes iNDustry uses

DURMA

Light PoLe maNuFaCturer

ADS 812000 Tandem (26’ x 2,200 tons x2)

DeFeNse iNDustry 3/4” armox Part

Specially designed frames allow high tonnage short bend length applications without damage to the machine.

trio system

Machines can be manufactured to operate synchronously or individually. A flexible and inexpensive way to achieve longer bend length.

DumP truCk ProDuCtioN

PoLe maNuFaCturer

DeFeNse CoNtraCtor

LeaDiNg euroPeaN steeL suPPLier

roaD Barrier iNDustry

CoNstruCtioN equiPmeNt maNuFaCturer

Tandem AD-S 80800 (26’ x 880 tons) and AD-S 40400 (13’ x 440 tons).

AD-S 701000 Tandem (23’ x 1,100 Ton x 2)

ADS 702000 (23’ x 1,100)

AD-S 101500 (34’ X 1,650 tons)

AD-S 62800 (20’ x 880 tons)

AD-S 551250 (18’ x 1,275 tons).

ADSL Large Format Press Brakes iNDustry uses

DURMA

ADSL Large Format Press Brakes Features

DURMA

CNC CoNtroLLeD CrowNiNg

This feature eliminates the need for time consuming shimming by creating an adjustable crown in the middle of the table. In this system and over under wedge system creates a stable crown to the center of the table or bed. The CNC controlled system is automatically set based on programmed part information.

x/r staNDarD BaCk gauge

A strong and stable back gauge system with components and guides chosen from quality proven brands, offers precision and efficiency. Advantages :

� Durable hardened materials used � Maximum loading capacity � Minimum friction and noise � Minimum maintenance requirement

Siemens back gauge servomotors and drivers provide precision, speed, and repeatability. These motors are maintenance free.

Large DayLight, stroke & throat

Enlarged daylight and throat (gap) dimensions allow easier part handling and removal, as well as eliminating the need to turn the part 180 degree for completion.

ADSL Large Format Press Brakes Features

DURMA

hyDrauLiC PumP

The Bosch Rexroth - Voith hydraulic pump features:

� Extremely low noise emission � Favorable size/displacement ratio � Plain bearings balance the forces and increase life � High overall efficiency

Fittings are Walter-Shade brand; Block is Hoerbiger or Rexroth type; Valves are Bosch-Rexroth or Hoerbiger type; Filters are Rexroth; O-rings and seals made by Busak Shamban or Merkel (Germany); with the latest technology in seals from Omegat. Ornegat advantages include: good pump back capability; non stick-slip; low friction; abrasive resistant and quick installation

Laser Beam saFeguarDiNg DeviCe

Due to the multiple purpose use of press brakes, point of operation guarding is the responsibility of the machine buyer/user. For this reason we offer the Akas ram mounted and motorized “laser” style point of operation guard. The system is based off of the location of the punch tip. Simply by pressing a button the system travels down and finds the safe setting relevant to the punch being used at the time.

ADSL SerieS Press Brakes CoNtroL

DURMA

DeLem Da 66t

The new generation DA-Touch control offers an even higher grade of efficiency in programming, operation and control of today’s press brakes. Ease of use combined with state-of-the-art technology go hand in hand, improving productivity.

The touch screen gives access to the proven Delem user-interface and enables direct navigation between programming and production. Functions are directly located where you need them, offering optimized ergonomics throughout the application.

The DA-66T offers 2D programming that includes automatic bend sequence calculation and collision detection. Full 3D machine set-up with multiple tool stations gives true feedback on the product feasibility and handling.

Highly effective control algorithms optimize the machine cycle and minimize set-up time. This makes using press brakes easier, more efficient and more versatile then ever.

The OEM-panel located above the screen, reserved for machine functions and OEM- application switches, is integrated in the design and can be used depending the required application.

� 2D graphical touch screen programming mode � 3D visualization in simulation and production � 17” high resolution color TFT � Full Windows application suite � Delem Modusys compatibility (module scalability and adaptivity) � USB, peripheral interfacing � Open system architecture � Sensor bending & correction interface

Standard Equipment � Color LCD display � 17” TFT, high brightness � 1280 x 1024 pixels, 32 bit colour � Full touch screen control (IR-touch) � Storage capacity 1 GB - 3D graphics acceleration � Standard Windows networking � Emergency switch � Integrated OEM-panel � USB flash memory drive

ADSL SerieS Press Brakes oFFLiNe soFtware

DURMA

vBeND iNtegrateD soLutioNs

The DA-Offline software maximizes machine efficiency and production output of press brakes. VBend offers the offline solution for programming your press brake, post processing the programs and simulation of the actual bending process.

� Full-scale offline programming, simulation and adjustments. � Fast graphical product programming and program generation. � Full 3D automatic bend sequence calculation including collision � detection � Feasiblity studies and production preparation � Product sharing over Windows networking with press brake

CNC � Machine set-up preparation including print-out functionality � 3D file import (SAT / IGES / STEP / DXF) � 3D back gauge finger view

ADSL SerieS Press Brakes LaNtek CaD/Cam soFtware

DURMA

LaNtek exPert

LaNtek FLex 3D

The Lantek Expert CAD/CAM system is specially designed to automate the programming of profile cutting machines. It combines machine technology with programming and management needs to offer an advanced, intuitive and friendly interface which improves the user’s programming efficiency.

� Part nesting for optimal material utilization � Advanced programming features such as common line cutting for increased machine productivity � Direct 3-D CAD interface to streamline geometry importation

The Lantek Flex 3D CAD/CAM system offers: � Offline Press Brake Programming � Automatic generation bending sequence � Real time collision detection � Simulation of the bending process

ADSL Large Format Press Brakes Frame CoNstruCtioN

DURMA

Tandem Interior of Side Frame 30’ x 2,200 Ton Upper Beam

trio maChiNiNg

Trio Machining in a Single Pass assuring precision alignment of all three machines.

Large siNgLe Pass maChiNiNg

60’ single pass machining assures precision and long lasting frame construction.

Large Format roBotiC weLDiNg

Made of Certified Steel, Durma press brakes are durable under high pressure because of its foundation advantage. The rigid, long-life body has minimum deflection, and all welding parts are stress-relieved. The upper beam is monoblock.

ADSL Large Format Press Brakes Frame CoNstruCtioN

DURMA

massive siDe Frames to resist teNsioN & stress uNDer LoaD

Lower BeD

ADSL Large Format Press Brakes Box tyPe Frame

DURMA

Lower Beam seatiNg

Single plate (left) versus Durma’s box frame lower beam seating surface.

Lower taBLe suPPort

Single plate (left) versus Durma’s box frame lower table support.

ADSL Large Format Press Brakes Box tyPe Frame

DURMA

CyLiNDer mouNtiNg surFaCe

theoretiCaL LateraL siDe Frame DeFLeCtioN

Single plate (left) versus Durma’s box frame cylinder mounting surface.

Single plate (left) versus Durma’s box frame lateral side frame deflection.

ADSL Large Format Press Brakes tooLiNg & CLamPiNg

DURMA

sPeCiaL PuNCh aDaPters

Special punch adapters and radius inserts eliminate the need to change large and heavy tools increasing flexibility and tool changeover times. Dramatic reduction in long term tool cost.

taLL PuNCh aDaPters

Tall punch adapters have interchangeable punch inserts tips for faster, easier and safer tool change.

PateNteD ‘easy sLiDe’ PuNCh CLamP

� Up to 333 Tons/Foot Rating � Reduced Labor Cost for Tool Changeovers � Specially Designed for Heavy Load Applica-

tions

‘Easy Slide’ punch removal with integrated upper crowning (patented) dramatically reduces tool changeover times, compared with conventional mechanical systems.

� Punch secured by hydraulic force Easy tool extraction via roller bearing

� system Localized top crowning with laser hardened wedges

ADSL Large Format Press Brakes tooLiNg & CLamPiNg

DURMA

tooL seParatioN DeviCe

Hydraulic device for separation of large dies to facilitate easier removal.

roaD Barrier tooLiNg

Special corrugation tooling for the manufacture of road barriers.

‘iN the BeND’ aNgLe measuriNg

Optional laser based device for measuring angles during the bending process “real time.”

� Non-contact measuring � Parallel use of up to 4 sensors at a time � Force detection for spring-back calculation � Connection to CNC control unit via serial interface � Easy to use

Laser harDeNeD tooLiNg

A laser hardening system is used to increase tool life by laser hardening of the shoulders of the v opening. Devel-opment in the area of harder, longer lasting tooling has provided a better solution for processing harder materials. Special application tooling is also available.

High grade chemical and certification requirements (45CrMO4) for the steel suppliers yields a better quality product. Both material content and machining quality is held under tight control Durma’s ISO 1000 factory.

ADSL Large Format Press Brakes tooLiNg & CLamPiNg

DURMA

CNC CoNtroLLeD Die shuttLe PositioNiNg

removaBLe harDeNeDDie shouLDer iNserts

A motorized CNC controlled die shuttle system moves the multi-v style die from one v-opening to another quickly and easily without operator involvement.

These inserts are laser hardened and placed in the shoulder area of the lower v die. This reduces friction as the punch pushes the material into the die. In certain materials this can be advantageous in increasing die life.

maNuaL sPaCer styLe v Die

Shoulder hardened spacers can be added or removed to reduce the desired v opening as needed. The opening ranges from 2.36” -11.8”. More per foot load capacity (83 tons) increases tool life.

CNC CoNtroLLeD variaBLe v Die

A CNC controlled lower v-die system has an opening range of 2.36” -11.8”. More per foot load capacity (83 tons) increases tool life.

ADSL Large Format Press Brakes materiaL haNDLiNg

DURMA

CNC FeeD & gauge systems

The X1,X2 (back) and F1,F2 (front) feeding system eliminates the need for operator handling during the bending of poles. The system shown is equipped with integrated pneumatic pushers which can override inaccuracies from plasma cut blanks. A spring tensioning system is also available for more accurate sheared blanks. The above system is shown with four programmable front positioners (optional F1,F2,F3.F4).

sPriNg teNsioNiNg

Specially designed material feed systems provide support for the blank. The fingers are spring tensioned for securing blank against gauge stop to offset slight deviations in bland accuracy . For blanks with reduced accuracy a pneumatic “pusher” style system is available (below).

PNeumatiC ‘Pusher’ styLe system

For blanks with reduced accuracy a pneumatic “pusher” style system is available. Depending on the method used for cutting the blank, a pneumatic pusher system has been developed to offset the inaccuracy that may occur when the blank is cut on a plasma cutting system.

ADSL Large Format Press Brakes materiaL haNDLiNg

DURMA

heavy Duty suPPort taBLes

Support tables include ball transfers.

heavy Duty suPPort arms

Support arms include ball transfers.

CNC CoNtroLLeD sheet FoLLowers

ADSL Large Format Press Brakes automatioN

DURMA

Vacuum Lift on Track

Sheet Trolley

siDe DisCharge CoNveyor

Discharge conveyor for pole or part removal.

PoLe or Part DisCharge DeviCe

Upper and lower style discharge devices to automatically remove part after bending process.

ADSL Large Format Press Brakes sPeCiFiCatioNs

DURMA

Specifications are approximate and subject to change without notice.

ADSL Large Format Press Brakes Series

60 60 60 60 60 70 70 70 80 80 80 80 80S Series Model 220 320 400 600 800 800 1000 1250 800 1000 1250 1600 2000Tons US Tons 245 350 440 660 880 880 1100 1375 880 1100 1375 1760 2200

Bend Length ( A ) inch 238 238 238 238 238 277 277 277 317 317 317 318 318

Between Columns ( B ) inch 200 200 200 200 200 200 200 200 252 252 252 252 252

Y Rapid Speed ipm 236 236 236 189 189 189 165 165 189 165 165 165 165

Y Working Speed ipm 24 24 19 17 17 17 14 14 17 14 16 14 14

Y Return Speed ipm 236 236 189 189 165 165 165 165 165 165 168 168 144

Open Ht. (bed to ram) ( D ) inch 28 21 25 28 28 28 32 32 28 32 32 39 39

Table Width ( G ) inch 4 6 12 12 16 16 16 16 16 16 20 20 28

Table Height ( F ) inch 39 43 48 39 32 32 32 35 32 32 35 35 37

Stroke (Std/Opt) ( C ) inch 14 10 14 14 16 16 20 24 14 16 16 24 24

Throat Depth ( E ) inch 20 16 20 20 24 24 24 24 24 24 24 24 30

Support Arms qty 4 4 4 4 4 4 4 4 4 4 4 4 4

B.G.Fingers qty 4 4 4 4 4 4 4 4 6 6 6 6 6

X Axis Speed ipm 1181 1181 827 827 827 827 708 708 708 708 708 708 708

X Axis Travel inch 30 30 30 30 30 30 39 39 30 39 39 39 49

R Axis Speed inch / sec 12 12 12 12 12 12 10 10 12 10 10 10 10

R-Axis Travel inch 10 10 10 10 10 10 10 10 10 10 10 10 10

Main Motor HP 30 30 50 60 75 75 75 100 75 75 100 120 150

Oil Capacity gal 132 66 132 132 198 198 264 330 198 264 330 330 528

Length ( L ) inch 222 295 295 299 317 343 347 347 386 394 394 398 413

Width ( W ) inch 128 70 83 104 126 126 128 128 126 128 128 138 171

Height ( H ) inch 151 128 146 152 167 167 232 252 167 232 252 276 319

Approx Weight lbs 89287 45944 79366 119050 158733 175268 210541 242509 187392 224872 297624 359354 548941

DURMA

Durma aims For CoNtiNuous DeveLoPmeNt

DURMA’s large investment in machining centers and production equipment, as well as its ISO-certified factories totaling 1,350,000 square feet and 1,000 employees, make one of the world’s largest, efficient and most contemporary facilities in the world.

In order to offer customer solutions and further develop patents, the Durma Research and Development center opened in 2010. Fifty engineers were added over the last two years.

Designed and engineered with modern technology, Durma products are equipped with high quality and proven readily available components.

Established in 1956, Durma has vast experience in building and supplying quality products. With over 60,000 machines delivered worldwide, Durma has earned a reputation as a supplier of innovative “value oriented” solutions.

Your partner today, tomorrow, and forever.