Adhesive Melters VersaPUR‐S...

Adhesive MeltersVersaPUR‐SVersaPUR‐T

Parts List P/N 7192178_01- English -

Issued 02/14

NORDSON ENGINEERING GMBH � LÜNEBURG � GERMANY

P/N 7192178_01 � 2014 Nordson CorporationVPUR

Hinweis

Diese Betriebsanleitung ist für die gesamte Baureihe gültig.

Order numberP/N = Order number for Nordson products

NoticeThis is a Nordson Corporation publication which is protected by copyright. Original copyright date 2014.

No part of this document may be photocopied, reproduced, or translated to another language without the priorwritten consent of Nordson Corporation. The information contained in this publication is subject to change

without notice.

2014 All rights reserved.- Original document -

TrademarksAccuJet, AeroCharge, Apogee, AquaGuard, Asymtek, Automove, Autotech, Baitgun, Blue Box, Bowtie, Build‐A‐Part, CanWorks, Century, CF,CleanSleeve, CleanSpray, Color‐on‐Demand, ColorMax, Control Coat, Coolwave, Cross‐Cut, cScan+, Dage, Dispensejet, DispenseMate, DuraBlue,DuraDrum, Durafiber, DuraPail, Dura‐Screen, Durasystem, Easy Coat, Easymove Plus, Ecodry, Econo‐Coat, e.DOT, EFD, Emerald, Encore, ESP, estylized, ETI‐stylized, Excel 2000, Fibrijet, Fillmaster, FlexiCoat, Flexi‐Spray, Flex‐O‐Coat, Flow Sentry, Fluidmove, FoamMelt, FoamMix, Fulfill,GreenUV, HDLV, Heli‐flow, Helix, Horizon, Hot Shot, iControl, iDry, iFlow, Isocoil, Isocore, Iso‐Flo, iTRAX, JR, KB30, Kinetix, KISS, Lean Cell, Little Squirt,LogiComm, Magnastatic, March, Maverick, MEG, Meltex, Microcoat, Micromark, Micromedics, Micro‐Meter, MicroSet, Microshot, Millenium, Mini Blue,Mini Squirt, Moist‐Cure, Mountaingate, MultiScan, NexJet, No‐Drip, Nordson, Optimum, Package of Values, Paragon, PatternView, PermaFlo, PICO,PicoDot, PluraFoam, Porous Coat, PowderGrid, Powderware, Precisecoat, PRIMARC, Printplus, Prism, ProBlue, Prodigy, Pro‐Flo, Program‐A‐Bead,Program‐A‐Shot, Program‐A‐Stream, Program‐A‐Swirl, ProLink, Pro‐Meter, Pro‐Stream, RBX, Rhino, Saturn, Saturn with rings, Scoreguard, SC5, S.design stylized, Seal Sentry, Sealant Equipment & Engineering, Inc., SEE and design, See‐Flow, Select Charge, Select Coat, Select Cure, Servo‐Flo,Shot‐A‐Matic, Signature, Slautterback, Smart‐Coat, Smart‐Gun, Solder Plus, Spectrum, Speed‐Coat, Spraymelt, Spray Squirt, Super Squirt, SureBead,Sure Clean, Sure Coat, Sure‐Max, Sure Wrap, Tela‐Therm, Tip‐Seal, Tracking Plus, TRAK, Trends, Tribomatic, TrueBlue, TrueCoat, Tubesetter, Ultra,UniScan, UpTime, u‐TAH, Value Plastics, Vantage, Veritec, VersaBlue, Versa‐Coat, VersaDrum, VersaPail, Versa‐Screen, Versa‐Spray, VP Quick Fit,Walcom, Watermark, When you expect more., X‐Plane are registered trademarks - ® - of Nordson Corporation.

Accubar, Active Nozzle, Advanced Plasma Systems, AeroDeck, AeroWash, Allegro, AltaBlue, AltaSlot, Alta Spray, AquaCure, Artiste, ATS, Auto‐Flo,AutoScan, Axiom, Best Choice, BetterBook, Blue Series, Bravura, CanNeck, CanPro, Celero, Chameleon, Champion, Check Mate, ClassicBlue, ClassicIX, Clean Coat, Cobalt, ContourCoat, Controlled Fiberization, Control Weave, CPX, cSelect, Cyclo‐Kinetic, DispensLink, DropCure, Dry Cure, DuraBraid,DuraCoat, e.dot+, E‐Nordson, Easy Clean, EasyOn, EasyPW, Eclipse, Equalizer, EquiBead, Exchange Plus, FillEasy, Fill Sentry, Flow Coat, Fluxplus,Freedom, G‐Net, G‐Site, Genius, Get Green With Blue, Gluie, Ink‐Dot, IntelliJet, iON, Iso‐Flex, iTrend, KVLP, Lacquer Cure, Maxima, Mesa, MicroFin,MicroMax, Mikros, MiniEdge, Minimeter, MonoCure, Multifil, MultiScan, Myritex, Nano, OmniScan, OptiMix, OptiStroke, Optix, Origin, Partnership+Plus,PatternJet, PatternPro, PCI, PharmaLok, Pinnacle, Plasmod, PluraMix, Powder Pilot, Powder Port, Powercure, Process Sentry, Pulse Spray, PURBlue,PURJet, PurTech, Quad Cure, Quantum, Ready Coat, RediCoat, RollVIA, Royal Blue, Select Series, Sensomatic, Shaftshield, SheetAire, Smart, Smartfil,SolidBlue, Spectral, Spectronic, SpeedKing, Spray Works, StediFlo, StediTherm, Summit, Sure Brand, SureFoam, SureMix, SureSeal, Swirl Coat, TAH,Tempus, ThruWave, TinyCure, Trade Plus, Trilogy, Ultra FoamMix, UltraMax, Ultrasaver, Ultrasmart, Universal, ValueMate, Versa, Viper, Vista,WebCure, YESTECH, 2 Rings (Design) are trademarks - � - of Nordson Corporation.

Designations and trademarks stated in this document may be brands that, when used by third parties for their own purposes, could lead to violation of the owners' rights.

Table of Contents I

P/N 7192178_01� 2014 Nordson Corporation VPUR

Table of Contents

Product Configuration 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .How to Use Illustrated Parts List 3. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Component Designation 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Assembly Overview VPUR 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

VPURS: Tank 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .VPURS: Lid 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .VPURS: Exhaust Hood 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .VPURT: Swivel Hinge, Exhaust Hood 11. . . . . . . . . . . . . . . . . . . . .VPURT: Tank 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .VPURT: Lid 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .VPURT: Air Dryer Equipment 14. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Additional Spare Parts & Service Kits 16. . . . . . . . . . . . . . . . . . . . . . .Pump Manifold Complete 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Gear Pump 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Service Kits (O‐Ring) for all Pumps 18. . . . . . . . . . . . . . . . . . . .Pump Sealing Kits & Assembly Tools for Variseal Pumps 19.

Pneumatic Components 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pneumatic Safety Valve 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pneumatic Control 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .VPURS: Platen Control 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .VPURT: Inert Gas 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Various Sealing Rings 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electrical Components 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .VPURS: Tower 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .VPURT: Tower 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pressure Sensor 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .VPURS: Lid Detection 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .VPURS: Heater Cartridges, Temperature Sensors, Thermostats 34. . . . .VPURT: Heater Cartridges, Temperature Sensors, Thermostats 36. . . . .Interfaces 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Inside Electrical Cabinet ‐ Mounting Plate ‐ 40. . . . . . . . . . . . . . . .Left Door 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Front Door 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Frequency Converter 47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Accessory Kits 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Ship‐With‐Kit 49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Signs and Tags 50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table of ContentsII


Parts 1


Product Configuration

The configuration code and the table indicate the components and parts of this product that are configurable.The codes are also used to identify the spare parts.

VPURT-4EEXX4/PALW1DXCGXXXXXXXXXXXXXX

1V

2P

3U

4R

5T

6-

74

8E

9E

10X

11X

124

13/

14P

15A

16L

17W

181

19D

20X

21C

22G Code

Box

ADHESIVE MELTERVersaPUR

Nordson Engineering GmbHLilienthalstr. 6D 21337 Lüneburg - Germany

www.nordson.comSerial No: Year

CAUTION: The maximum operating temperature of the installed gun and the other heated componentsshould be considered when setting temperatures on the melter control panel.

Box Code Components / parts

1‐5 VPURT Tank melter w/ Ni120 temperature sensors

VPURS Slug melter w/ Ni120 temperature sensors

6 - Standard Configurable Melter

E Engineered Melter

7 K Slug: 280 mm (Europe)

N Slug: 286 mm (N.America)

T Tank

8 2 200 V 3 Phase Delta

3 230 V 3 Phase Delta

4 400 V 3 Phase WYE



9-10 A Gear Pump SN0030

B Gear Pump SN0046

C Gear Pump SN0062

D Gear Pump SN0093

E Gear Pump SN0186

F Gear Pump SN0371

G Gear Pump SN0773

H Gear Pump SN1710

Continued...

2 Parts


Box Code Components / parts

11 2 2 Hose/Gun Pairs

4 4 Hose/Gun Pairs

6 6 Hose/Gun Pairs

12 L 150 °C (300 °F)

M 180 °C (350 °F)

T 200 °C (390 °F)

13 / Options

14 P Automatic Pneumatic Pressure Control

M Manual Pneumatic Pressure Control

F Flow Control Bypass

C Output Pressure Control w/ Internal Pressure Indication

X Standard: Manual Pressure Control

15 A Internal Pressure Indication (IPI)

16 F Level Monitoring, fixed

17 W Light Tower

18 1 Main Switch Red - 4 Pole

2 Main Switch Black - 3 Pole

3 Main Switch Black - 4 Pole

X Standard: Main Switch Red - 3 Pole

19 D Profibus‐DP

N ControlNet

E EtherNet/IP

P Profinet IO

20 K Independent Key‐To‐Line per Pump

21 C Casters

22 D Air Dryer

23 E Exhaust Hood

24 J One‐Way Clutch

Parts 3


How to Use Illustrated Parts List

This parts list is valid for both models VersaPUR‐S and VersaPUR‐T melters.

VPURS VPURT

Slug Tank

The parts lists in this document are divided into the following columns:

Item— Identifies parts that can be obtained from Nordson.

Part— Nordson part number for each spare part shown in the illustration.A row of hyphens in the column Part (‐ ‐ ‐ ‐ ‐) indicates that this part cannot be ordered separately.

Description— This column contains the name of the part and, whenappropriate, its dimensions and other properties. The points in thecolumn Description show the relationship between assemblies,subassemblies and single parts.

Qty (Quantity)— The quantity needed per unit, assembly orsubassembly. The abbreviation AR (as required) is used when this item isa bulk item or when the quantity per assembly depends on the productversion or model.

Component Designation

The electrical components are labeled in accordance with DIN 40719, part 2.

4 Parts


Assembly Overview VPUR

VPURS VPURT

3

2

44

1

8

5

6

7

5

Fig. 1

Parts 5


Item Part Description Note Qty Box Code

- 7186171 KitSVC filter compl., electric cabinet 1

1 ------ � Filter mat back top 1

2 ------ � Filter mat front bottom 1

3 ------ � Filter mat front top 1

4 201853 Machine foot complete 1 21 X

4 394793 Kit-ACC Casters 1 21 C

- ------ � Casters VB/DB PUR complete 1

- ------ � Hexagon socket screw key DIN6911 SW5 1

- 7186146 KitSVC snap clamp, hopper VPUR 1

5 ------ � Tensioning band 331100 1

6 ------ � Insulation tensioning band 1

7 ------ � Allan head cap screw M6x16 DIN912A270

6

8 7137178 One-way clutch 1,2 24 J

6 Parts


Assembly Overview VPUR (Contd.)

231

1

4a

4b

4c

5

6

8

4

7

7

47 1

5

6

5

6

pump 1

pump 2

Fig. 2

Parts 7



1 207932 Safety valve, 85 bar 1

- 394592 Kit-SVC o-ring, safety valve 1

2 ------ � O‐ring 11x2 1

3 ------ � O‐ring 9x2 1

- ------ � High‐temp. grease, GLS 595/N2, 10g 1

4a 1120104 KIT,SERVICE,PCV,1100 PSI 1 14 X

4b 1034042 KIT,RUN UP CONTROL VALVE,1100 PSI 1 14 M,F

4c ------ Plug, pressure control valve 1 14 C

- 7186166 KitSVC oring, PCV 1 14 X,M,F,C

5 ------ � O RING,VITON, .875X1.000X.063 1

6 ------ � O RING,VITON,7/8 TUBE 1

- ------ � High-temp.grease GLS 595/N2 can 10 g

7 ------ Rotary valve, reservoir VPUR 1

- 7186150 KitSVC oring, shutoff valve VPUR 1

8 ------ � O-ring 28x2 Viton 4

8 Parts


VPURS: Tank

1

2

2

1

2

2

Fig. 3


- 7186141 KitSVC insulation grid VPURS 1

1 ------ � Insulation HS-VS LRM t=10 1

2 ------ � O-ring 307x4 2


- 7186142 KitSVC oring 307x4 grid VPUR 1

2 ------ � O-ring 307x4 2


Parts 9


VPURS: Lid

1

2

1

Fig. 4


- 7186151 KitSVC sliding bearing VPUR 1

1 ------ � Sliding bear.20x23x11,5coll.,GFM-2023-11

2

2 7186153 KitSVC punch plate VPURS 280mm 1 7 K

- ------ � Piston plate VersaPURS D284 1

- ------ � Flat head screw M6x25 DIN7991 6

2 7186154 KitSVC punch plate VPURS 286mm 1 7 N

- ------ � Piston plate VersaPURS,d290 1

- ------ � Flat head screw M6x25 DIN7991 6

10 Parts


VPURS: Exhaust Hood

1

Fig. 5


7186168 KitACC exhaust hood VPURS 1 23 E

- ------ � Container,exhaust hood VP/DP 1

- ------ � Bracket,exhaust hood LRM 1

- ------ � Washer D8,4 DIN125 type B SST 4

- ------ � Allan head cap screw M8x20 DIN912SST

4

Parts 11


VPURT: Swivel Hinge, Exhaust Hood

1

2

Fig. 6


1 7186169 KitSVC swivel hinge, cover VPURT

- ------ � Swivel arm hinge 95°, 12kg, modif 1

- ------ � Hexagon nut M6 DIN980 8 VZ V 4

- ------ � Washer D6,4 DIN125 4

- ------ � Hexagon nut M5 DIN980 V 8

- ------ � Washer D5,3 DIN125 type A 8

2 7186167 KitACC exhaust hood VPURT 1 23 E

- ------ � Exhaust hood VersaPUR-T 1

- ------ � Allan head cap screw M4x8 DIN912SST

4

- ------ � Allan head cap screw M6x16 DIN912A2-70

4

- ------ � Washer D6,4 DIN125 4

12 Parts


VPURT: Tank

ÂÂÂÂ

1

1

Fig. 7


- 7186142 KitSVC oring 307x4 grid VPUR 1

1 ------ � O-ring 307x4 2


Parts 13


VPURT: Lid

1

2,3,4

6

5

Fig. 8


- 7186145 Kit-SVC o-ring 275x6 hopper lid VPUR-T 1

1 ------ � O-ring 275x6 Viton500 2

- 7186152 KitSVC inert gas hose, lid VPURT 1

2 ------ � Reducer aR1/4-iRp1/8 L11 2

3 ------ � Sealing ring R1/4 type:PDR-14 4

4 ------ � Thread-in fitting -W-D08-R1/8 4

5 ------ � Air hose D8,0 d6,0 PTFE natural 3000 mm

- 7186151 KitSVC sliding bearing VPUR 1

6 ------ � Sliding bear.20x23x11,5coll.,GFM-2023-11

2

14 Parts


VPURT: Air Dryer Equipment

1

10

12 4

11

117

9

14

2,3

56

10

15

Fig. 9

Parts 15



- 7186172 KitACC air dryer VPURT 1 1-5

22

VPURT

D

1 ------ � Assembly diaphragm drier compl. 1

2 ------ � Allan head cap screw M4x10DIN912-A2-70

2

3 ------ � Washer D4,3 DIN125 type A 2

4 ------ � Sign "Max. 6 bar" self adhesive 1

5 ------ � Male air coupling KS4-1/4-A 1

6 ------ � Bulkhead connection iG1/4 1

7 ------ � Double nipple aR1/4-aR1/4 1

9 ------ � T-piece 3xiRp1/4 1

10 ------ � Air-operated hose D8,0 d5,5 PUR red 1200 mm


12 ------ � Safety valve 6bar G1/4 SW20 1

13 ------ � Sealing cord L=12m B=12mm notshown

1

14 ------ � Plug-type thread-in ftg.-W-D08-R1/4-TURN

1

- 7186161 KitSVC filter, air dryer VPURT 1 22 D

15 ------ � Filter element 1

16 Parts


Additional Spare Parts & Service Kits

Pump Manifold Complete

A B

23

5

1

11

4

8

7

9

10

11

12

6

Fig. 10

Parts 17



A ------ Assy. manifold VPUR SN small rear cpl. 1 10

9

X

A-G

B ------ Assy. manifold VPUR SN small front cpl. 1 10

9-10

�X

A-G

A ------ Assy. Manifold VPUR SN1710 rear cpl. 1 10

9

X

H

B ------ Assy. Manifold VPUR SN1710 front cpl. 1 10

9-10

�X

H

- 7186143 Kit-SVC o-ring 26x2 manifold 1

1 ------ � O‐ring 26x2 Viton 10

- 7186144 Kit-SVC manifold VPUR 1

1 ------ � O‐ring 26x2 Viton 1

2 ------ � SCREW PLUG G1/4 DIN908 5

3 ------ � Screw plug G1/8 with o-ring 4

4 ------ � O-ring 18x1,5 Viton 1

5 ------ � Seal, electric cover 109x89 t1,0 1

- 7186149 Kit-SVC manifold, hose VPUR 1

4 ------ � Oring 18x1,5 Viton 1

6 ------ � Hose manifold 1x2 NW13 D 1

7 ------ � Screw plug G3/8 w oring 1

8 ------ � Allan head cap screw M8x35/10.9 DIN912 4

9 446617 Hose connect.ftg.a9/16UNF-a3/4UNF (withO‐ring)

1

203786 Hose connect.ftg.a1 1/16-12N-a3/4UNF (withO-ring)

1

10 7109634 PLUG,O RING 16x2FPM,STR THD,3/4-16 1

- 7186148 Kit-SVC locking device, hose ftg. VPUR 1

11 ------ � Locking device SAS, SW29 2

------ � Locking device SAS, SW22 2

12 ------ � Allan head cap screw M6x12 DIN912 SST 4

18 Parts


Gear Pump

Pump w/ Variseal�

Fig. 11

Item Part Description Qty Box Code

- 7109715 Gear pump SN0030 1

9 - 10

A

- 729105 Gear pump SN0046 1 B

- 7116270 Gear pump SN0062 1 C

- 7104514 Gear pump SN0093 1 D

- 203708 Gear pump SN0186 1 E

- 729106 Gear pump SN0371 1 F

- 729107 Gear pump SN0773 1 G

- 7116829 Gear pump SN1710 1 H

Service Kits (O‐Ring) for all Pumps


- 394589 SERVICE KITfor pump sizes SN0030 to SN0773

9 - 10 A - G

- ------ � O‐ring 10x1,5

- ------ � High‐temp. grease, GLS 595/N2, 10g

- 394596 SERVICE KITfor pump size SN1710

9 - 10 H

- ------ � O‐ring 15x1,5

- ------ � High‐temp. grease, GLS 595/N2, 10g

Parts 19


Pump Sealing Kits & Assembly Tools for Variseal Pumps

NOTE: Nordson recommends the entire pump to be replaced instead of replacing the seal by the customer.

Fig. 12


- 7136920 Sealing Kit

Gear pump SN0030 to SH0773

1 9 - 10 A - G

- 7136915 Assembly Tool & Instructions

Gear pump SN0030 to SH0773

1

- 7136921 Sealing Kit

Gear pump SN1710

1 9 - 10 H

- 7136918 Assembly Tool & Instructions

Gear pump SN1710

1

20 Parts


Pneumatic Components

Pneumatic Safety Valve

1

2

Fig. 13


- 7186158 KitSVC safety valve 2 bar 1 1-5 VPURT

1 ------ � Safety valve, 2 bar, 1/4 1 22 X

2 ------ � Sealing ring, R1/4 type: PDR‐14 1

- 7186157 KitSVC safety valve 6 bar 1 1-5 VPURT

1 ------ � Safety valve, 6 bar, G1/4 SW20 1 14

and/or

22

P,M,F

D2 ------ � Sealing ring, R1/4 type: PDR‐14 1

- 7186157 KitSVC safety valve 6 bar 1 1-5 VPURS

1 ------ � Safety valve, 6 bar, G1/4 SW20 1 14 X,P,M,F


Parts 21


Pneumatic Control

2

1

Fig. 14


- 394265 Pneumatic control, 1‐fold, Man Pr. Control,cpl.

1 10

14

X

M

- 394266 Pneumatic control, 2‐fold, Man Pr. Control,cpl.

1 14 M

- 394542 Pneumatic control, 1‐fold, Flow Control,compl.

1 10

14

X

F

- 394543 Pneumatic control, 2‐fold, Flow Control,compl.

1 14 F

1 394814 � Solenoid valve Fig. 20

Fig. 21

1,2 14 F

2 394813 � Pressure gauge 1,2 14 M,F

22 Parts


VPURS: Platen Control

15 3

4 2

14

12

3

-1A1

-0V1-0V2

-1V1

-1V2-1V3

Flow controlapplication

-2A1-2A2

151Y7 151Y6

-2V1

-2Z1

Option Flow Control F

-0V1

-0V2

1

Fig. 15

Parts 23


2-1V1

Fig. 16


- 7186128 Pneumatic schematic, VPUR-S 1 1-5 VPURS

1 7186160 Kit-SVC PCV, platen VPUR-S Fig. 15 1

- ------ � Lock nut f.pressure regulator R72G 1

- ------ � Pressure control valve 0,4-10bar G3/8 1

- ------ � Plug-type thread-in ftg.-G-D08-G3/8-0000

1

- ------ � Plug-type thread-in ftg.-W-D06-R1/8-TURN

1

2 7186173 Kit-SVC solenoid valve, platen VPUR-S Fig.16

-151Y6

-151Y7------ � Solenoid valve CPE18M1H5/3G1/4 down

up

1

- ------ � Silencer UC-1/4 2

- ------ � Plug-type thread-in ftg.-G-D08-R1/4-0000

2

- ------ � Plug-type thread-in ftg.-W-D08-R1/4-TURN

1

24 Parts


VPURT: Inert Gas

3

2

1

3

2

1

3

2

1

1

2

3

3

2

1

‐230S5

Tank ‐Q2

‐Q1

‐230Y8

‐230Y5

‐230Y6

Inert gasmax. 2 bar

Optional air dryer

‐P1 ‐K1

‐H1

Airmax. 6 bar

‐F2

Fig. 17

Parts 25


20

40200

30200

200

10

200

180

220

190

200

210190

230Y6

230S5

230Y5

230Y8

-Q1

-Q2

Fig. 18

26 Parts



- 7157881 Pneumatic plan, inert gas VPUR-T 1 1-5 VPURT

220 289009 Air-operated hose D8,0 d5,7 PUR silver 200 mm

250 252998 Air hose D8,0 d6,0 PTFE natural 2000 mm

- 7186164 Kit-SVC solenoid valve 3/2 ways VPUR-T Fig.18 1

10

-230Y5

-230Y6

-230Y8

------ � SOL VALVE 3/2ways 24V/5,4W G1/8 1

180 ------ � Silencer R1/8 1

190 ------ � Sealing ring 10x15x2 2

- ------ � Sealing cord L=12m B=12mm 1

210 ------ � Screw plug G1/8 DIN908 Ms blank 1


- 7186155 Kit-SVC pressure control device VPUR-T Fig.18 1

30

-230S5

------ � Pressure guard type:901.11 G1/4 1


- 7186156 KitSVC safety valve 0.4 bar Fig.18 1

40

-F2

------ � Safety valve, 0.4bar G1/4 DN8 1


- 7186180 Kit-SVC quick exhaust valve VPUR-T Fig.18 1

20

-Q1

-Q2

------ � Fast air-relief valve R1/4 1



Various Sealing Rings


- 7186182 Kit-SVC sealing rings, various VPUR 1

- ------ � Sealing ring R1/4 type:PDR-14 white 10

- ------ � Sealing ring R1/2 type:PDR-12 2

- ------ � Sealing ring R1/8 type:PDR-18 6

- ------ � Sealing ring R1/4 type:PDR-14 AL 4

- ------ � Sealing ring 10x15x2 10


Parts 27


Electrical Components

Box 1-5 Box 8: Standard wiring diagram

VPURT 4 5 6 7157804

2 3 7157805

VPURS 4 5 6 7157806

2 3 7157807

Continued...

28 Parts


-61M1 -63M1

-1Q1

-95A2

-151S2

-151S3

-1Q1

-95A2

-230S2

-164H4

-1T4

-1T4

-221B1

VPURT

VPURS-164H4

Fig. 19

Parts 29



-164H4 394794 Kit-ACC Light tower 1 17 W

788608 � LED Perm. light element clear 24V / 30mA 1

788606 � LED Perm. light element green 24V / 30mA 1

788607 � LED Perm. light element yellow 24V /30mA 1

788605 � LED Perm. light element red 24V / 30mA 1

-1T4 7157204 3ph.autotransformer 200V/230V 26kVA 1 8 2

-161S4 - � Thermostat transformer

-1T4 7157205 3ph.autotransformer 480V/400V 28KVA 1 8 5,6

-161S4 - � Thermostat transformer

-1Q1 252794 Main switch 3x63A RD/YE 1 8

18

2,3,4,5,6

X

315250 Main switch 3x63A black 1 8

18

2,3,4,5,6

2

251531 Main switch,rear mount 3x63A red/yellow 1 8

18

4

1

7104826 Main switch,rear mounting 3x63A black 1 8

18

4

3

7104827 Auxilary switch NP3Z 1 8

18

4

1,3

-151S2 7157803 Selector switch TYPE:M22WK3 0 1 1-5 VPURS

-151S3 398301 Selector switch type:M22WKV 1 1-5 VPURS

460768 Mounting adapter type:M22A 2 1-5 VPURS

460769 Contact block type:M22CK10 3 1-5 VPURS

-95A2 7168037 Central unit IPC generation 3 w/o CF 1

7157762 VPUR-S CF IPC gen.3 w/SW >= V6.42.032 1 1-5 VPURS

7157764 VPUR-T CF IPC gen.3 w/SW >= V6.45.033 1 1-5 VPURT

-95A2 7116608 PROFIBUSDP slave for IPC generation 2+3 1 19 D

-230S2 7140289 Position switch,roller lever IP66 1 1-5 VPURT

-61M1

-63M1

207398 Motor 0,25kWBG06-31/D06LA4-TOF/UL-SP

1

1

10

10

X

�X

- 7186147 KitSVC level sensor VPUR 1 1-5 VPURS

1-5

16

VPURT

F

‐221B1 ------ � Level control sensor 2point L128 1

- ------ � ORING 12x2 VITON 1

30 Parts


VPURS: Tower

-164Y8

-201Y3

-201Y1

-205Y2

-205Y3

Fig. 20


- 7174079 Kit-SVC solenoid valve, flow control 1 14 F

-164Y8

‐2V1

------ � SOL VALVE 3/2ways 24V/5,4W G1/8 1

1 ------ � Sealing ring 10x15x2 1

- ------ � Thread-in fitting -G-D06-G1/8-0000 1

- ------ � Connector slip collar D6-aG1/8 L20,5 ni 1

- 7186181 Kit-SVC proportional valve 0-7 bar 1 14 P

-201Y2

-201Y3

------ � Proportional valve 0-7bar G1/8" 1 10

10

x

�X

- ------ � Silencer R1/8 1

- ------ � Plug-type thread-inftg.-W-D06-G1/8-TURN

2

Parts 31


VPURT: Tower

-164Y8

-201Y3

-201Y1-205Y2

-205Y3

Fig. 21


- 7174079 Kit-SVC solenoid valve, flow control 1 14 F

-164Y8 ------ � SOL VALVE 3/2ways 24V/5,4W G1/8 1

1 ------ � Sealing ring 10x15x2 1

- ------ � Thread-in fitting -G-D06-G1/8-0000 1

- ------ � Connector slip collar D6-aG1/8 L20,5 ni 1

- 7186181 Kit-SVC proportional valve 0-7 bar 1 14 P

-201Y2

-201Y3

------ � Proportional valve 0-7bar G1/8" 1 10

10

x

�X

- ------ � Silencer R1/8 1

- ------ � Plug-type thread-inftg.-W-D06-G1/8-TURN

2

32 Parts


Pressure Sensor

2

120 �

1

3

4

-211B1.1

-211B1.22

120 �3

4

-211B1.1

-211B1.1 -211B1.2

Fig. 22


211B1.1 7117717 Pressure sensor 1/2UNF 0-100bar CANROHS

1 14

15

C

A

211B1.2 7117717 Pressure sensor 1/2UNF 0-100bar CANROHS

1 10

14

15

�X

C

A

1 7104065 Cable CANBus M12 socket/plug 2,0M 1 10 �X

2 7126826 YDrop CANBus M12 1,2

3 ------ Cable CANBus M12 socket/open 2,0M 1

4 207880 Cable CANBus M12 terminating resistor 1

- 7157515 Kit-SVC sealing ring 0,2mm f.1/2"-20thread

10

Parts 33


VPURS: Lid Detection

-140B1

-140B3

-140B5

-140B7

-140Bx

Fig. 23


-140B1 7157821 Lid detection switch VPUR-S compl. 1

------ � Proximity switch SEINM12BPSKL

-140B3

-140B5

-140B7

319695 Proximity switchSME-8M-DS-24V-K-2,5-OE

top

low

empty

1

1

1

34 Parts


VPURS: Heater Cartridges, Temperature Sensors, Thermostats

mounted from the rear

-7B6

-161S1

-7E2 -7E6

-7E3

-7E3.1 -7E4

-7E5

-161S3

-6B7-6E1 -6E2.1 -6E3 -6E3.1 -6E4 -6E5

-6E5.1-6E6-6E6.1-6E7

-7E7/-7E8

-7S7/-7S8

Fig. 24


-7E7

-7E8

7157677 Heater cartridge 3/8"x2,5" 230V-300W Manifold 3

3

10

10

X

�X

-7S7

-7S8

7147786 Thermostat 230°C ±5°C UL Manifold 1

1

10

10

X

�X

Parts 35



-6E1

-6E2.1

-6E3

-6E3.1

-6E4

-6E5

-6E5.1

-6E6

-6E6.1

-6E7

250731 Heater cartridge 3/8"x9" 230V-500W Grid 1

1

1

1

1

1

1

1

1

1

1-5 VPURS

-7E2

-7E6

250716 Heater cartridge 1/2"x3" 230V400W Reservoir 1

1

-7E3

-7E3.1

7E4

-7E5

250741 Heater cartridge 1/2"x8" 230V600W Reservoir 1

1

1

1

- 394597 Kit-SVC temperature sensor, RTD Ni120 1

-6B7

-7B6

------ � RTD,TEMP SENSOR1/4X1.25NICKEL

1

- ------ � COMPOUND,THERMAL,NTE303 1 g

- 7186159 Kit-SVC thermostat VPUR 150 °C / 300 °F 1 12 L

-161S1

-161S3------ � THERMOSTAT

180°C,24V,1A,FASTON HORIZ3

------ � Allan head cap screw M4x6 DIN912SST

6

- 7186162 Kit-SVC thermostat VPUR 180 °C / 350 °F 1 12 M

-161S1




6

- 7186163 Kit-SVC thermostat VPUR 200 °C / 390 °F 1 12 T

-161S1




6

36 Parts


VPURT: Heater Cartridges, Temperature Sensors, Thermostats

-6B7

-7B6

-8E2

-161S3

-161S1

-8B6

-161S2

-6E1

-6E4

-6E3.1

-6E2.1

-6E6

-6E5.1

-7E2 -7E6

-7E3

-7E3.1 -7E4

-7E5

-7E7/-7E8

-7S7/-7S8

54

3

2

1

4

3 Nm1 Nm

Hopper only

Fig. 25


-7E7

-7E8

7157677 Heater cartridge 3/8"x2,5" 230V-300W Manifold 3

3

10

10

X

�X

-7S7

-7S8

7147786 Thermostat 230°C ±5°C UL Manifold 1

1

10

10

X

�X

Parts 37



- 7140582 Kit-SVC terminal connection Hopper 1 1-5 VPURT

1 ------ � Insulation cylinder M4-small 6

2 ------ � Insulation cylinder M4-big 6

3 ------ � Washer D4,3 DIN125 type A 12

4 ------ � Hexagon nut M4 DIN439 B V2A 12

5 ------ � Serrated lock washer D4,3 DIN6798 A 6

-8E2 ------ Hopper, D291 VPUR-T VX Hopper 1 1-5 VPURT

-6E1

-6E2.1


1

-6E4

-6E6


1

-6E3.1

-6E5.1


1

-7E2

-7E6

250716 Heater cartridge 1/2"x3" 230V-400W Reservoir 1

1

-7E3

-7E3.1

7E4

-7E5

250741 Heater cartridge 1/2"x8" 230V-600W Reservoir 1

1

1

1

- 394597 Kit-SVC temperature sensor, RTD Ni120 1

-6B7

-7B6

-8B6

------ � RTD,TEMP SENSOR1/4X1.25NICKEL

1

------ � COMPOUND,THERMAL,NTE303 1 g

- 7186159 Kit-SVC thermostat VPUR 150 °C / 300 °F 1 12 L

-161S1

-161S2

-161S3

------ � THERMOSTAT 180°C,24V,1A,FASTON HORIZ

3


6

- 7186162 Kit-SVC thermostat VPUR 180 °C / 350 °F 1 12 M

-161S1

-161S2

-161S3


3


6

- 7186163 Kit-SVC thermostat VPUR 200 °C / 390 °F 1 12 T

-161S1

-161S2

-161S3


3


6

38 Parts


Interfaces

XS5 / XS5.1

XS2XSD

XS5.2

XS4

Fig. 26


XS4 7186165 KitSVC flow control interface XS4 1 14 F,P

- ------ � Bush housing HAN16A 16-pole 10A PG16 1

- ------ � Socket insert HAN16A 16-pole 16A 250V 1

- ------ � Conduit connection,metal PG16 1

Continued...

Parts 39



XS2 729678 Kit-SVC Standard I/O interface XS2 1

- ------ � Bush housing HAN32A 32-pole 10AM25

1

- ------ � Plug insert HAN16A 16-pole 16A 250V 1

- ------ � Plug insert HAN32A 16-pole 16A 250V 1

- ------ � Conduit connection,metal M25 1

XS5 729677 Kit-SVC Key-to-line interface XS5 1 20 X

- ------ � Bush housing HAN7D 8-pole 10APG11

1

- ------ � Plug insert STAF6 6-pole 10A 50V 1

- ------ � Pressure screw plastic PG11 1

XS5.1

XS5.2

7126183 Kit-SVC Key-to-line interface XS5.1-5.4 1 20 K

- ------ � Bush housing HAN7D 8-pole 10APG11

1

- ------ � Plug insert HAN3A 4-pole 10A 1

- ------ � Pressure screw plastic PG11 1

XSD 7104405 Kit-SVC cable conduit, fieldbus 19 �X

- ------ � Socket housing HAN16B 2x locking

- ------ � Bush housing f.leading 3cablesHAN16E

- ------ � Allan head cap screw M4x10DIN912-A2-70

- ------ � Washer D4,3 DIN125 type A

40 Parts


Inside Electrical Cabinet ‐ Mounting Plate ‐

-1F1

-61Z1

-63N1

-70T2 -71T2

-1F6

-6F2 -7F2 -8F2 -12F2 -11F2 -61F2 -14F2 -15F2 -10F2 -13F2

-10N2-10N5

-11N2-11N5

-12N2-12N5

-13N2-13N5

-14N2-14N5

-15N2-15N5-8N2-6N2

-7N2

-161K5

-230K2 -230K4

-61N1

-63N5-61N5

-XL0

-XL8-6F2

-8F2 -14F2-11F2-10F2

-61F2-15F2

-12F2-13F2-7F2

-161K53x400 V

3x230 V

-1F1

Fig. 27

Parts 41



-161K5 7116742 Contactor DILM40(RDC24) 1 8 4,5,6

7116747 Slave contactor block DILM150XHI11 1

-161K5 7110781 Contactor DILM65(RDC24) 1 8 2,3

7116747 Slave contactor block DILM150XHI11 1

-6F2

-7F27174552 Circuit breaker 25A 1pole FAZB25/1 Grid

Reservoir

1

1

8 4,5,6

-8F2 251364 Circuit breaker 16A 1pole FAZB16/1 Hopper 1 1-5

8

VPURT

4,5,6

-6F2

-7F2255593 Circuit breaker 25A 2pole FAZB25/2 Grid

Reservoir

1

1

8 2,3

-8F2 255592 Circuit breaker 16A 2pole FAZB16/2 Hopper 1-5

8

VPURT

2,3

-10F2

-11F2

-12F2

-13F2

-14F2

-15F2

457991 Circuit breaker 10A 1pole FAZB10/11

1

1

1

1

1

8

11

4,5,6

2

2

2,4

2,4

2,4,6

2,4,6

-10F2

-11F2

-12F2

-13F2

-14F2

-15F2

254242 Circuit breaker 10A 2pole FAZB10/21

1

1

1

1

1

8

11

2,3

2

2

2,4

2,4

2,4,6

2,4,6

-61F2 456986 Circuit breaker 16A 1pole FAZS16/1 1 8 4,5,6

408303 Circuit breaker 16A 2pole FAZS16/2 1 8 2,3

-70T2 207678 Switching power supply 230V/N/24V 90W 1

-71T2 207678 Switching power supply 230V/N/24V 90W 1

1

14 P

-1F1 7140642 Circuit breaker 40A 3pole UL489 1 8 4,5,6

-1F1 7140952 Circuit breaker 40A 4pole,UL489 1 18 1,3

-1F1 7140953 Circuit breaker 70A 3pole UL489 1 1-5

8

VPURT

2,3

-1F1 7126918 Circuit breaker 60A 3pole,UL489 1 1-5

8

VPURS

2,3

Continued on next page

42 Parts


Inside Electrical Cabinet ‐ Mounting Plate ‐ (Forts.)

-1F1

-61Z1

-63N1

-70T2 -71T2

-1F6

-6F2 -7F2 -8F2 -12F2 -11F2 -61F2 -14F2 -15F2 -10F2 -13F2

-10N2-10N5

-11N2-11N5

-12N2-12N5

-13N2-13N5

-14N2-14N5

-15N2-15N5-8N2-6N2

-7N2

-161K5

-230K2 -230K4

-61N1

-63N5-61N5

-XL0

-XL8-6F2

-8F2 -14F2-11F2-10F2

-61F2-15F2

-12F2-13F2-7F2

-161K53x400 V

3x230 V

-1F1

Fig. 28

Parts 43



-6N2

-7N2207397 Solidstate relay G3PE 100260V MAX. 25A 1

1

-8N2 207397 Solidstate relay G3PE 100260V MAX. 25A Hopper 1 1-5 VPURT

-10N2

-10N5

-11N2

-11N5

-12N2

-12N5

-13N2

-13N5

-14N5

-14N2

-15N2

-15N5

207396 Solidstate relay G3PE 100260V MAX. 15A 1

1

1

1

1

1

1

1

1

1

1

1

11 2

2

2

2

2,4

2,4

2,4

2,4

2,4,6

2,4,6

2,4,6

2,4,6

-1F6 458519 Circuit breaker 40A 3pole FAZB40/3 1 8 2,3

318248 Circuit breaker 63A 3pole,FAZ-B63/3 1 8 4,5,6

-230K2

-230K4285332 Relay MY4ND2 24VDC w/indicating lamp 1

1

1-5 VPURT

-61Z1 7140101 Interference filter 230VAC/2x6A B 1

-61N1

-63N1729665 M. Controller,prog. 550W E82EV551K2C200 1

1

-61N5

-63N5207440 Function module CANsystem bus 1

1

44 Parts


Left Door

-91A1

-81A1

-82A1

-83A1

-164K6

-95U7

-190U1-190U3

VPURTVPURS

-91A1

-81A1

-82A1

-83A1

-164K6

-92A1

-190U1-190U3

-95U7

-XL11/12

Fig. 29

Parts 45



-91A1 207024 I/O board f. IPC 1

-92A1 207024 I/O board f. IPC 1 1-5 VPURS

- 7186048 Kit-SVC time relay, flow control 1 14 F,P

-164K6 ------ � Time relay,on-delay, 0-10s, 24VDC,1W 1

-190U1

-190U3729931 Coupler component 010/010VDC 1

1

20 K

-81A1

-82A1

-83A1

729450 Temperature controller TR6K+ NI120/PT100 1

1

1

-95U7 7109975 Ser. gateway w/EtherNet/IP softw >= V2.0 1 19 E

-95U7 7116379 Ser. gateway w/ControlNet softw. >= V2.0 1 19 N

-XSN 408508 ControlNet Connection Coax ”T” Fig. 30 1 19 N

1 7101571 ControlNet Terminator, 75 Ohm, BNC 1 19 N

- 7157549 Kit-SVC gateway Profinet IO 1 19 P

-95U7 ------ � Ser. gateway w Profinet IO softw >= V1.0 1

-XSN

inside electrical cabinet

1 XSN

Fig. 30

46 Parts


Front Door

-70E7

207400

-221A1

-70E7

Fig. 31

Item Part Description Qty Note Box Code

-70E7 207400 Fan type:4184NGX V=160 3,5W 1

- 7157819 Assembly VPUR level control 1 1-5 VPURS

-221A1 ------ � Controller level,control 2point 1

- 7157819 Assembly VPUR level control 1 1-5

16

VPURT

F-221A1 ------ � Controller level,control 2point 1

Parts 47


Frequency Converter


7140702 Kit-SVC frequency converter (by-pack)

48 Parts


Accessory Kits


‐164H4 394794 Kit-ACC Light tower Fig. 19 1 17 W

- 7186168 KitACC exhaust hood VPURS Fig. 5 1 1-5

23

VPURS

E

- 7186167 KitACC exhaust hood VPURT Fig. 6 1 1-5

23

VPURT

E

- 7186172 KitACC air dryer VPURT Fig. 9 1 1-5

22

VPURT

D

- 394793 Kit-ACC Casters Fig. 1 1 21 C

Fig. 32 IPC Display Cover


- 7109694 Plexi glass cover VB IPC-display 1

Fig. 33 IPC console


- 729865 IPC console 1

Parts 49


Ship‐With‐Kit

1


1 ------ Cutting device, di=245 VPUR-S 1 1-5 VPURS

- ------ O-ring 307x4 2, Fig. 3

1, Fig. 7

2

1

1-5

1-5

VPURS

VPURT

- ------ Hose connect.ftg.a9/16UNF-a3/4UNF 9, Fig. 10 1

2

10

10

X

�X

- ------ Locking device LRM SAS, SW22 11, Fig. 10 1

2

10

10

X

�X

- ------ Allan head cap screw M6x12 DIN912 SST 12, Fig. 10 1

2

10

10

X

�X

- 1034145 ADAPTER,PNEUMATIC,MALE 1/4 BSPP X1/4NPT

1

- 422464 Hexagon socket screw key SW4 DIN911 AMF 1

50 Parts


Signs and Tags

5

3

21

678

4

9

VPURT

3

4

9

2

8

5

1

10

VPURS

Fig. 34

Parts 51


Item Part Description

1+2+4 1059866 1 set of labels, multi‐lingual

1 1024720replaced by

1100252

ATTENTION: Hot adhesive. Relieve pressure.

System and material pressurized. Relieve system pressure.Failure to observe can result in serious burns.

2 1025326replaced by

1100254

CAUTION: Hot surface. Failure to observe can cause burns.

3 290083 ATTENTION: Risk of electrical shock. Failure to observe mayresult in personal injury, death, or equipment damage.

4 1025795 ATTENTION: Risk of electrical shock. Failure to observe mayresult in personal injury, death, or equipment damage.

5 455754 CAUTION: Risk of squash. Failure to observe may result in handinjuries.

6

7

7126025

417709

Symbol Inert gas.

Maximum inlet pressure (in this case: inert gas)

8 729077 Maximum inlet pressure (in this case: compressed air)

9 7104911 WARNING - Only class II circuit.

NEC (National Electrical Code)

10 7157824 Sign,lifting or lowering self-adhesive

52 Parts


Adhesive Melters VersaPUR‐S...

Documents

Transcript of Adhesive Melters VersaPUR‐S...