ADEPP & Other Software

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ADEPP a tool for ADEPP a tool for HSE Management System HSE Management System Configuration Management Configuration Management

Transcript of ADEPP & Other Software

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ADEPP a tool forADEPP a tool forHSE Management SystemHSE Management System

Configuration ManagementConfiguration Management

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Requirement Engineering

Requirement Management

Layers of Management System ImplementationLayers of Management System Implementation

From: http://www.aiha.org/aihce07/handouts/po116palassis.pdf

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How it can go Wrong? How it can go Wrong?

Each level consists of many sub-levels. People, methods, equipment, materials, environment and management are involved in each level and sub-level. Failure of any of these elements will cause partial or total failure of sub-levels, levels and system.

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Life Cycle ConceptLife Cycle Concept

Project Management

Engineering Procurement Manufacturing Construction Commissioning

Plant Management

Operation Maintenance

Sub-levels can be related not only through a hierarchy but also through evolution with time.

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Oil & Gas ProjectsOil & Gas Projects

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Process related deliverablesProcess related deliverablesThe following deliverable should be provided:

Documents- Basis of Design- Philosophies- Supporting Studies & Reports- Design Execution and HSE plans

Drawings- PFDs- P&IDs - Cause & Effect Matrix- SAFE Chart-Material selection Markup

Simulation & Calculations - Steady state heat & material balance - Sizing & Specifications - Dynamic simulation - CFD modelling

Verifications - Working practice guides & Checklist (self checks) - Distribution matrix (individual IDC) - Brainstorming session (Collective IDC)

Life Cycle - Performed and delivered during Design (FEED, detailed Engineering) - Provides inputs to Construction & Commissioning - Heavily is used during operation & maintenance

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The following deliverable should be provided:

Documents- Construction, commissioning, operation & maintenance Philosophies- Construction, commissioning, sub-contractors, operation & maintenance Execution and HSE plans

Drawings- Plot plans and mark ups- Isometrics

Simulation & Calculations - Fire & explosion study to optimise the layout and safety distances for thermal radiation and blast overpressure - Stress Analysis - Design Accidental loads (Fire, explosion, snow, dropped object, etc) - Escape, Evacuation, rescue - CFD modelling for gas dispersion, blast overpressure, smoke, etc.

Verifications - Working practice guides & Checklist (self checks) - Job Hazard Analysis & Work permits (Brainstorming sessions) - Training courses

Life Cycle - Receive the input data from Design and sub-contractors - Perform Construction & Commissioning activities - Used during operation & maintenance

Plant related deliverablesPlant related deliverables

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Requirement Requirement EngineeringEngineering

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Requirement Requirement EngineeringEngineering

Client needs and regulations are the most critical source of requirements. Project solutions in form of philosophies are established based on these critical requirements as well as company, contractors and subcontractors working practices, code & standards, guidelines and project specific studies.

Sources of requirements and Solutions are presented in the Bulk documents. Update and audit of these bulk documents are time and effort consuming.

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Requirement EngineeringRequirement Engineering

Know HowKnow WhyBulk Documents

Open Source database

• During this phase the top level documents are assessed by the competent persons individually and/or through the brainstorming sessions to distinguish between the functional, technical and verification requirements.

• Then hierarchy of input/output (vertical links) and interface (horizontal links) are detected.

• Depending on their complexity requirements can be made “measurable”, “auditable” and “traceable” using the simple binary (Yes/No) or multilayer rich traceability models.

• Requirement are downloaded to an open source database for requirement management during life cycle of project.

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Requirement EngineeringRequirement EngineeringA Requirement is well engineered if:

• It is objective, straightforward, clear and understandable for all.

• It is not vague, ambiguous, subject to interpretation.

• It is brief, measurable, auditable and traceable.

A well engineered requirement is used as “Referential” for further similar works.

For example PSV-001, PSV-002, PSV-nnn shall comply with the “Referential” requirements engineered based on API 521, API 581.

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Performance StandardsPerformance Standards Basis of Requirement EngineeringBasis of Requirement Engineering

Requirements from the different code and risk based bulk documents are broken to short, traceable and auditable Performance Standards to describe the following requirements during the life cycle of project/plant:

- Functionality- Reliability/availability

- Survivability- Dependency/interaction with other systems- Constructability- Maintainability/accessibility- Operability- Procurement criticality rating and options.

Performance Standards can be provided for any level of work breakdown structure (WBS). For example:- Norsok P-100 provides the “referential” performance standards for the common process units in a typical offshore installation.- Norsok S-001 provides the “referential” performance standards for the safety critical system in oil & gas installation.

Management of the Cross references is the key to success of the performance standard as a basis for requirement engineering and management.

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Work Breakdown StructureWork Breakdown Structure

Unit (e.g. Norsok P-100)

Module

System (e.g. Norsok S-001)

Sub-System

Component

Plant

Element

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Performance Standard (Example)….Performance Standard (Example)….

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Performance Standard (Example)Performance Standard (Example)

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ADEPP Monitor &ADEPP Monitor &Requirement EngineeringRequirement Engineering

1- COPY Requirement2- Customise for given case

ADEPP Monitor experts provide the “Referential” requirements based on contract, applicable regulations, codes & standards, project specific studies. This is an intellectual work which depends on the quality and competency of requirement engineer(s). For more complex and/or critical cases the engineered requirements shall be verified by further brainstorming sessions.

These “Referential” requirements can be easily Copied and Tagged for a given equipment, device or working practice.

If there is any deviation from the “Referential” requirements users can add, delete or modify the requirement.

User shall also report why this deviation is justified and what will be the impact of requirement modification on project.

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Requirement ManagementRequirement Management

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Plan, Do, Check, Act Plan, Do, Check, Act

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The performance is assured in two complementary ways:

• by routine checking as follows:• Integrity reviews—design

• Integrity reviews—fabrication, construction, installation and commissioning

• Operation• Inspection, test and examination (written scheme of exami-nation).• Maintenance• Modification and repair• Decommissioning and disposal

2. by independent and competent verification of these activities.Independent and competent verification provides further assurance that the

safety critical systems and tasks are, and remain, suitable, i.e., they meet appropriate performance standards.

Verification SchemeVerification Scheme Basis of Requirement ManagementBasis of Requirement Management

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1- Define the required Activities2- Assign Tasks

When “Referential” requirements are customised for a given subject we are ready to define and plan the activities and assign the tasks.

Using an intranet based system ADEPP monitor offers a dedicated web page to each user on which they are informed about their tasks without being flooded with unnecessary information.

The required activities and tasks of each user is centralised and planned.

All relevant activities and tasks are also centralised on the Project and/or discipline managers web page to follow up and track the progress and actions.

ADEPP Monitor &ADEPP Monitor &Requirement EngineeringRequirement Engineering

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Dedicated User web pageDedicated User web page

Each user have a dedicated activity and task web page and will not be “flooded” by unnecessary information.

ADEPP Monitor &ADEPP Monitor &Requirement EngineeringRequirement Engineering

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ADEPP & Object Oriented ApproachADEPP & Object Oriented Approach

Object oriented approach of ADEPP enables to:

- Attribute the required simulation models and Requirement engineering & management interfaces to the Generic objects available in the library of the 2D and/or 3D models of process or plant.

- When required these Generic attribute are Customised for each specific case and/or project.

This approach save significantly time and effort.

Simulation Tools

Life Cycle Requirement Engineering & Management Tool

3D and/or 2D Model

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ADEPP Monitor is used to improve requirement engineering & management as follows:

• Convert the requirements from the different bulk document to short, traceable and auditable Performance Standards to express the requirements in terms of:

• Functionality• Reliability / availability• Survivability• Dependency / Interaction

• Link the required Verification Scheme to each Performance Standard.

• Plan the required Activities and assign the Tasks to each performance standard and relative verification scheme.

• Follow up the activities and tasks by an online Action Tracking system which connects efficiently people who are located in physically remote offices/sites.

ADEPP & Object Oriented ApproachADEPP & Object Oriented ApproachADEPP HSE Toolkit is a simulation tool to:

• Combine dynamic simulation & consequence modelling for a better hazards and gas release consequence analysis

• Combine event and fault tree analysis for SIL assessment/verification and bow-tie risk assessment.

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ADEPP Monitor is easy to be customised, used and modified for any application because like “Lego” it consists of the ready made blocks rather than a rigid and centralised database like an “Intelligence Cube”.

ADEPP HSE Toolkit risk models and ADEPP monitor open source databases are easily linked to the 2D process and/or 3D plant models by the URLs.

ADEPP & Object Oriented ApproachADEPP & Object Oriented Approach

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ADEPP ADEPP and Software Partnersand Software Partners

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ADEPP Selects and Federates the required software to model project, its associated risks and safety measures.

The know how and know why are applied as Performance standards and verification schemes to the project and its associated risk models in a traceable, auditable, life cycle, online and open source manner by ADEPP Academy experts.

ADEPP does NOT impose the choice of simulation tools. It starts by Client tools and develops the required interfaces to create the consistent life cycle Bow-Tie oriented models and method for project.

When required ADEPP suggests the new useful tools.

ADEPP Academy is NOT a generic software development and/or vendor company. It provides the tailor made and customised tool for standardised and/or specific projects.

ADEPP Business ModelADEPP Business Model

ADEPP HSE Toolkit

ADEPP Monitor

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Process

BPCS

Alarms, Operators

SIS

Relief devices

Physical Protection

Emergency Response

ADEPP & Other SoftwareADEPP & Other Software

EPCONHYSYS, PROII, ASPEN

SimApp, OTS

Matrikon, PAS

HIMA, Exedia

Flarenet, Flaresim

PHAST, FLACS

vsTasker

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vsTasker can be used to simulate:

- Operator behaviour in Escape and Evacuation process

ADEPP & Other SoftwareADEPP & Other Software

Interface with the 2D drawings and 3D model of plant produced by:- AVEVA- Intergraph- Bently

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Flacs can be used to simulate:

- Toxic & Flammable Gas dispersion in open and confined areas- Fire thermal radiation- Blast Overpressure- Smoke dispersion

These simulations help to optimise:- Layout and safety distances- Required number of gas detectors- Structure safety factors against design accidental loads- Optimise the Escape and Evacuation design

ADEPP & Other SoftwareADEPP & Other Software

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VRcontext can be used to:

-Tag the Safety Critical element and link the performance standards and external simulation to them through the URLs.

- Integrate the results of Flacs into 3D model of plant.

ADEPP & Other SoftwareADEPP & Other Software

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ADEPP & Dassault ProductsADEPP & Dassault Products

Dassault products can bring a considerable added value to process industry including oil & gas, hydrocarbon processing, chemical and petrochemical, pharmaceutical and food industries by adding the following innovative aspects to 2D and 3D object oriented models of plant which are mainly developed on the AVEVA or Intergraph platforms:

1. Multiphysics interactive models and simulation2. Logic to the systems, subsystems, components and interfaces with other systems3. Functional & dysfunctional Analysis 4. Effect of environment on behaviour of a system5. Effect of people in the 3D environment of plant 6. Life Cycle requirement management7. Link all above in a homogenous environment

ADEPP Academy can customise the above applications in a consistent manner to enforce the essential elements of HSEMS and TQM such as life cycle risk assessment, safety barrier management, competency management, verification schemes, Training and communication.

ADEPP applies the Bow-tie approach to identify the safety critical systems, activities and tasks and then centralise and engineer the requirements in Performance standards and their associated verification schemes.

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ADEPP & Dassault ProductsADEPP & Dassault Products

In context of configuration Management ENOVIA can be used to create the life cycle performance standards and verification schemes.

If multiphysics models of SIMULIA is linked to the objects of the 3D model of plant the followings can be performed:

- Expert Support- Sensivity analysis- Training

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ADEPP & Dassault ProductsADEPP & Dassault Products

DELMIA can be used to simulate and optimise:

- Crane operation and maneouver- Construction activities- Human factors- Job Hazard Analysis & Training

CATIA can be used to simulate and optimise:

- Functional Analysis- Electrical, mechanical, structural multiphysics models

V6R2011 can be used to provide:- Online 3D Expert Support- Online and interactive 3D Training- Online 3D Collaborative projects

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Thank You for Thank You for Your Kind Attention!Your Kind Attention!

©2010, Copyright. No part of this demonstration may be copied or broadcast unless authorised.ADEPP is protected by APP (http://app.legalis.net). Copying is illegal and subject to prosecution.