Additive Manufacturing in Horizon 2020 - Inicio - Prodintec Valles-European... · PolicyResearch...

PolicyResearch andInnovation

AMEF EventBrussels, 9 November 2016

Additive Manufacturingin Horizon 2020

José-Lorenzo Vallés

Industrial technologies

DG Research and Innovation


2

Overview:

Potential of Additive Manufacturing (AM)

AM in EU Research and Innovation

AM in EU Policy

Non-technological challenges in AM


3

AM in the press


What is Additive Manufacturing ?

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ISO/ASTM definition:

"Process of joining materials to make

objects from 3D model data, usually

layer upon layer, as opposed to

subtractive manufacturing methodologies, such as traditional

machining.”

Different terms used since AM started:

Different technologies: SLA / SLS / 3D-Printers/ FDM / DLP / DMLS / EBM / LMD / LC / …

Different materials:

Polymers / Metals / Ceramics


Potential benefits of Additive Manufacturing

Disruption of the manufacturing value chain, allowing a shift

from mass production to full customisation.

Makes light weight structures which retain structural strength

Less material, less waste, less energy, less CO2 emissions

Reduced time to market and freedom in design, which can

create new business models and market opportunities

Enables production on a local basis, closer to the point of

consumption, strengthening the regional economies

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Attention on Additive Manufacturing is recent

In 2010, the Gartner Hype Cycle estimated 5-10 years to adoption

Additive Manufacturing / 3D Printing appears

Expectations: 5-10 years before maturity

2010


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2015AM Industrial applications are already situated in the «slope of enlightenment», ready for production in about 2-5 years


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In 2014, the 3D printing industry grew 34.9%, the highest rate in 17 years

In 2016, 3D-Printing market grew by $1 billion to a total of $5.1 billion

In 2020, the market is expected to reach $21.2 billion (Source: Wohlers 2015)

Source: Forbes

Key market figures


Additive Manufacturing

in EU Research and Innovation

The EC already provides funds since the First Framework Programme (FP1,

1984-1987), e.g. rapid prototyping with laser scanning of polymers

The following Framework Programmes (1988-2013) ensured continuous

support from different EC services and programmes

Under FP7 (2007-2013), over 60 AM projects were funded with more than

€160 million in EC funding and an overall budget of around 225 million

Under Horizon 2020, already more than 20 AM projects have been

launched in 2014-16, with over €95 million in EC funding, mainly within the

Key Enabling Technologies

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Additive Manufacturing from FP3 to FP7 (1991-2013)

Metals 11,3%

Polymers 7,0%

Materials Biomaterials 5,6%

29,6% Ceramics 2,8%

Other materials 2,8%

Process technologies 23,2%

Technologies Informatics 10,6%

34,5% Standardisation 0,7%

Industrial processes 7,7%

Health 4,9%

Bioprinting 4,9%

Aerospace 3,5%

Applications Moulds and tools 3,5%

35,9% Micro 3D-Printing 2,8%

Foot and textile 2,1%

Consumer goods 1,4%

Electronics 1,4%

Skills and education 1,4%

Microfluidics 0,7%

Design 0,7%

Food 0,7%

EC Programme Number projects

FP3 4

FP4 8

FP5 3

FP6 12

FP7 IDEAS ERC 3

FP7 NMP 34

FP7 ICT 2

FP7 PEOPLE 8

FP7 SME 5

FP7 TRANSPORT 1

FP7 INCO 1

FP7 JTI 5

FP7 KBBE 1

FP7 SIS 1

TOTAL 88


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AM in the WP 2016-2017Code Topic title Type

FoF-1-2016 Novel hybrid approaches for Additive and Subtractive manufacturing machines

RIA

FoF-5-2016 Support for the further development of Additive Manufacturing technologies in Europe

CSA

FoF-13-2016 Photonics Laser based production. From "Design to piece" –Excellence in Laser based additive industrial manufacturing

RIA

FoF-12-2017 ICT Innovation for Manufacturing SMEs (I4MS). iv. Digital Design forAdditive Manufacturing

IA

PILOTS-04-2017 Pilot lines for 3D printed and/or injection moulded polymeric orceramic microfuidics MEMS

IA

NMPB-22-2017 Business models and industrial strategies supporting novel supplychains for innovative product services

RIA

EUB-02-2017 IoT Pilots – Smart manufacturing: customisation – continuousAdditive Manufacturing / Robot systems for Additive Manufacturing

RIA

RIA: Research and Innovation Actions

CSA: Coordination and Support Actions


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Combining several KETs for

advanced AM products

http://www.google.es/url?sa=i&rct=j&q=&esrc=s&frm=1&source=images&cd=&cad=rja&docid=MS6hRDETclPSKM&tbnid=Nk692l7SfHCoNM:&ved=&url=http://cern.ch/laser-caltech&ei=Bj4XU-KRNer-ygOL8oKgAg&psig=AFQjCNHAy5itP_i2j5LlWdhK9Exqdk9C2w&ust=1394118535164112

http://www.google.es/url?sa=i&rct=j&q=&esrc=s&frm=1&source=images&cd=&cad=rja&docid=MS6hRDETclPSKM&tbnid=Nk692l7SfHCoNM:&ved=&url=http://cern.ch/laser-caltech&ei=Bj4XU-KRNer-ygOL8oKgAg&psig=AFQjCNHAy5itP_i2j5LlWdhK9Exqdk9C2w&ust=1394118535164112


Malnutrition can cause approximately

additional170 billion Euros annually for the

European health system

Age-related diseases and disorders such as masticating and swallowing problems

lead to loss of appetite and malnutrition

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€3 M EU funding - €4 M budget

FP7 KBBE. 11/2012-10/2015

Food 3D-Printing

AM Success Stories EU funded projects


3D-Bioprinting

Development of artificial skin:

In vitro systems for drug

development reducing

animal tests

Tissue replacement for

implants and diabetic wounds

20 µm

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€7,8 M EU funding - €10,5 M budget

FP7 NMP. 11/2011-10/2015




FP7 FoF. 01/2013-02/2017

Fast production of large

AM components up to

2 metres in size and

close to zero waste

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High-Tech Metal Products:

Large-scale AM parts

Aeronautics, space, nuclear fusion, automotive and tooling

Largest EU funded project in AM



PHOCAM µ3D-Printing Cultural Heritage

€2,5 M EU funding - €3,5 M budget

FP7 FoF. 06/2010-05/2013

Integrated lithography-based AM system

to process photopolymer-based materials



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H2020 FoF. 01/2015-12/2017

High-Tech Metal Products:

Hybrid Machines

Flexible machine for both

Additive Manufacturing and

Subtractive Manufacturing

Borealis focuses on the

medtech, aerospace and

automotive sectors

EU funded projectsAM Success Stories


€7,9 M EU funding - budget

H2020 FoF. 09/2016-09/2019

Hybrid (Additive and Subtractive) machine

for 3D Printing with concrete-based materials

focused on the Construction Industry

Courtesy of Xtree

EU funded projectsAM Success Stories

3D-Printing of Houses


BIONIC AIRCRAFT

€6,5 M EU funding – €8 M budget

H2020 MG. 09/2016-08/2019

• New planes will use bionic

structures that mimic the bone

structure of birds.

• New design concepts and

materials to increase the

weight-saving potential of AM.

• New concepts for quality

control, repair, recycling and

spare parts logistics.



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FP-related AM Roadmaps

The Factories of the Future Roadmap highlighted Additive Manufacturing as a

Research and Innovation priority within

Advanced manufacturing processes

The European Additive Manufacturing

Platform recently published their

Strategic Research Agenda (SRA) on

Additive Manufacturing 2014-2020

The FP7 CSA SASAM has produced a

Roadmap for Standardisation in AM setting up the basis for European

standards, and in collaboration with

CEN-CENELEC, ISO and ASTM

The FP7 CSA DIGINOVA has developed a

Roadmap for Digital Fabrication


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AM in EU policy

The EC Communication on Industrial Policy in 2012 and the Digital

Single Market Communications in 2016 mentioned 3D-Printing and AM as key elements to achieve their objectives

The “Industrial Landscape Vision 2025” (2013, JRC), showed AM as

a case study on how Standards facilitate new production systems

The 2013 report of the EC Task Force for "Advanced Manufacturing

Technologies for Clean Production" presented AM / 3D-Printing as

a key Advanced Manufacturing Technology

In May 2015, the European Economic and Social Committeeadopted an own-initiative opinion on 3D-Printing

In September 2015, the European Parliament published a study for

the ITRE Committee about 3D-Printing


Regulatory framework and barriers for AM

Standardisation -> Still on progress. More to come in the next years

ISO/ASTM TC 261 - ASTM F42 - CEN/TC 438

Digital Single Market EC Communications, 2016

New regulations ? -> Are existing ones hampering innovation?

EU legislation: Laser Products – Medical devices – Machinery

New US FDA guidelines for 3D-Printed medical devices – No

similar approach of fast-track procedures in the EU

Certification for parts and products -> CE marking

InnovREFIT Task Force. Better Regulation Agenda

GE got FAA approval - Need for EU AM certification

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Patent protection

Unitary Patent of the EU patent package -> Delays

Number of AM patents at EPO -> 19% EU vs 27% US companies

Training and skills at all levels

EU Digital Skills Agenda: Develop curriculum on AM skills

Legal and financial issues for the AM industry

IPR, copyright, liability issues

Cross-border duties and taxes surrounding data

Support to entrepreneurs. Access to finance

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Other non-technological challenges for AM

Research andInnovation

Thank youfor your attention !

Find out more:

www.ec.europa.eu/research/horizon2020

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