Additive Manufacturing at BASF Chances and Perspectives
Transcript of Additive Manufacturing at BASF Chances and Perspectives
Additive Manufacturing at BASF Chances and PerspectivesMunich Technology Conference on Additive Manufacturing Dr. Sebastian Schillo
Classical BASF’s segments are very relevant for 3D-P
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Crop Protection
PerformanceProducts
Dispersions & PigmentsCare Chemicals
Functional Materials & Solutions
AgriculturalSolutions
Nutrition & Health
Performance Chemicals
Oil & Gas
Oil & Gas
Chemicals
Monomers
Intermediates
Petrochemicals
Functional Materials & Solutions
ConstructionChemicals
Coatings
Catalysts
Performance Materials
Materials for 3D-Printing in BASF portfolio
� Metals and ceramic
powders
� Catamold
� Acrylates
� Solvents
� Resins
� Photo-reactive
chemicals
� Dispersants
� Dyes & pigments
� Stabilizers
� Plastics
� UV-curing
formulations
� Coatings
Additive Manufacturing at BASF - Sebastian Mathias Schillo
Portfolio of products for all main 3D-P technologies complemented with offering high quality services
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Powder Bed Fusion(SLS, HSS, MJF)
Photo-curing (SLA & PPJ)
Stereolithography Jetting
Filament & layer-by-layer extrusion (FFF)
Plastics for direct layer-by-layer extrusion (BAAM)
e.g. Ultramid® products
BASF products & services for 3D-Printing
Plastic filaments for extrusione.g. Elastollan®, Ultrason® products
Ultrafuse 316LX for filament metal printing
Ultrasint PA6 powders for laser sintering
Ultrasint PA6 mineral filled powder for laser sintering
Ultrasint TPU powder for High Speed Sintering (MJF)
Raw Material photo-polymers
e.g. Laromer acrylates
Photo-Resins X004 for SLA/DLP systems
BAAM: Big Area Additive Manufacturing; DLP: Digital Light Processing
Design for function
Qualification of 3D-printed parts
Ultrasim® for 3D-P
Ultrasint TPU parts by laser sintering
Ultrasint PA6 glass beads filled powder for laser
sinteringPhoto-Resins for PPJ
Services
Additive Manufacturing at BASF - Sebastian Mathias Schillo
� Simulation
� Qualification
� ….
AM positioning in BASF
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Functional parts, materials & solutions
BASF 3-D Printing
Solutions GmbH
BASF Engineering &
Maintenance
Exchange
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… for industrial applicationsParts for internal use
Additive Manufacturing at BASF - Sebastian Mathias Schillo
� Simulation
� Qualification
� ….
AM positioning in BASF
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Functional parts, materials & solutions
BASF 3-D Printing
Solutions GmbH
BASF Engineering &
Maintenance
Exchange
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… for industrial applicationsParts for internal use
Additive Manufacturing at BASF - Sebastian Mathias Schillo
Internal solutions
� Enabler for chemical production
� Mass customization
� Spare part management
External customer
� AM materials
� Tailored AM solutions
DigitalizationSmart manufacturing: Additive Manufacturing workflow
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Digital backbone – PDM System1
1PDM = Product Data Management
Simulation
CFX Data
Finishing
CAM Data
Material testing
3-D printing
STL Data
Design
CAD Data
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Additive Manufacturing
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Result
Design
3D-P Process
Material
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Design for AMCase study high pressure heat exchanger
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Idea and design
Simulation of heat transfer
Topology optimization
AM heat exchanger
Additive Manufacturing at BASF - Sebastian Mathias Schillo
AM technologies
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Stereolithography Selective Laser Melting Fused Layer Modeling
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Metal filament
BASF innovation - Ultrafuse 316LXMetal composite filament for 3D - printed metal part
10B
row
n P
art
Fila
ment
Meta
lP
art
Industrial-standard process of metal injection molding technology
Gre
en P
art
15-20% shrinkage
Debinding Sintering3D-printing
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Metal filament 316LXServices and solutions
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Optimization of components for process engineering – static mixer
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Chemical process� Heat transfer
� Mixing conditions
� Form follows function
� Monolithic printing of part
AM optimizationConventional
Static mixing
� Heat exchange difficult
� Fouling in tubes
� Moderate process efficiency
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Summary: Functional parts, materials & solutions
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BASF internal solutions
External customerTransfer
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