Additive Manufacturing and 3D-Printing Technologies … · Additive Manufacturing and 3D-Printing...

Additive Manufacturing and 3D-Printing Technologies in the EC

CNRS Workshop on AM

Paris, 11th January 2016

Germán ESTEBAN MUÑIZ

"Key Enabling Technologies"

DG Research and Innovation

Policy Research and Innovation

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Overview:

AM in EU Research and Innovation Framework

Programmes

AM in Horizon 2020

EU success projects in AM and clusters

AM in the EU strategy

The European Additive Manufacturing Platform

Next events


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AM in the press


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AM in EU Research and Innovation FP

The EC provided funds since the First Framework Programme (FP1, 1984-1987), e.g. rapid prototyping with laser scanning of

polymers

The following Framework Programmes (1988-2013) ensured

continuous support from different EC services and programmes

In FP7 (2007-2013), 60 AM projects were funded (over €160 million

in EU funding and total budget of around €225 million)

The FP7 NMP Programme supported 60% of AM projects


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Additive Manufacturing from FP3 to FP7 (1991-2013)

Metals 11,3%

Polymers 7,0%

Materials Biomaterials 5,6%

29,6% Ceramics 2,8%

Other materials 2,8%

Process technologies 23,2%

Technologies Informatics 10,6%

34,5% Standardisation 0,7%

Industrial processes 7,7%

Health 4,9%

Bioprinting 4,9%

Aerospace 3,5%

Applications Moulds and tools 3,5%

35,9% Micro 3D-Printing 2,8%

Foot and textile 2,1%

Consumer goods 1,4%

Electronics 1,4%

Skills and education 1,4%

Microfluidics 0,7%

Design 0,7%

Food 0,7%

EC Programme Number projects

FP3 4

FP4 8

FP5 3

FP6 12

FP7 IDEAS ERC 3

FP7 NMP 34

FP7 ICT 2

FP7 PEOPLE 8

FP7 SME 5

FP7 TRANSPORT 1

FP7 INCO 1

FP7 JTI 5

FP7 KBBE 1

FP7 SIS 1

TOTAL 88


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AM projects in EU RTD Framework Programmes (1991-2013)

?

• RAPROMO MAID DERP VITAMIN PRIME PHIDIAS RAMATI

PRINCIPLE NAIMO FLEXRAP CUSTOM-FIT RAMA3DP METAL-PRINT

FLEXFORM FANTASIA RC2 NOVELSCAFF CUSTOM-IMD M&M´S

SHAPEFORGE M&M´S+ IMPALA OPEN GARMENTS MULTILAYER

COMPOLIGHT MICROFLUID STEPUP DIRECTSPARE INLADE LIGHT-

ROLLS A-FOOTPRINT DIGHIRO PHOCAM CORENET KARMA IC2

MERLIN PRINTCAR INTRAPID ADM-ERA HIRESEBM ARTIVASC 3D

FASTEBM NANOMASTER DIGINOVA AEROSIM EUROFIT SASAM

IMPLANT DIRECT SMARTLAM HI-MICRO 3D-HIPMAS AEROBEAM

PERFORMANCE HIPR AMCOR VINDOBONA AMAZE IDAMME2

OXIGEN BIO-SCAFFOLDS MALT RAPIDOS MANSYS SIMCHAIN

CASSAMOBILE ADDFACTOR FLOWMAT NEXTFACTORY FABIMED

OPTICIAN2020 INTERAQCT RRD4E2 PILOTMANU D-FOOTPRINT

PLASMAS IRRESISTIBLE REP-AIR


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What are the KETs in Horizon 2020?

Six strategic technologies Driving competitiveness and

growth opportunities

Contributions to solving Societal Challenges

Knowledge- and Capital- intensive

Cut across many sectors

• Nanotechnologies

• Advanced Materials

• Micro- and nano- electronics

• Photonics

• Biotechnology

• Advanced Manufacturing

Additive Manufacturing is considered a part of the

Advanced Manufacturing KET


Combining AM and other

KETs for advanced

products

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http://www.google.es/url?sa=i&rct=j&q=&esrc=s&frm=1&source=images&cd=&cad=rja&docid=MS6hRDETclPSKM&tbnid=Nk692l7SfHCoNM:&ved=&url=http://cern.ch/laser-caltech&ei=Bj4XU-KRNer-ygOL8oKgAg&psig=AFQjCNHAy5itP_i2j5LlWdhK9Exqdk9C2w&ust=1394118535164112


Combining AM and other

KETs for advanced

products

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Growth of

136%!!!


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AM in Horizon 2020 (1/2)

The Factories of the Future (FoF) Public-Private

Partnership (PPP) will play a major role in the support of

the Industrial Leadership to Additive Manufacturing as

one of the KETs in Horizon 2020

Factories of the Future cPPP is developing AM through

Industrial Roadmaps in collaboration with the relevant

stakeholders, e.g. the Additive Manufacturing Platform

and the ManuFuture ETP

Industry will play a leading role in defining R&I priorities,

bridging the "Valley of death" and improving

commercialisation of research


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AM in Horizon 2020 (2/2)

23 successful AM Projects started in Horizon 2020 during

2014, with a EU funding of around €50 million and a total

budget of around €57 million

In 2015(*), 5 AM Projects were funded, with a EU funding of

around €27 million and a total budget of around €31

million

Horizon 2020 Work Programme for 2016-2017, mainly in the Factories of the Future cPPP, includes several opportunities

for AM

Clustering AM activities are fostered at the FoF annual

Impact Workshops, enhancing synergies between projects

(*) July 2015


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AM in Horizon 2020: Calls in 2014-2015

Code Topic title Type TRL

FoF 2 -2014 Manufacturing process for complex structures

and geometries with efficient use of material

RIA 4-6

FoF 8 -2015 ICT-enabling modelling, simulation, analytics

and forecasting technologies

RIA&

CSA

-

FoF 10 -2015 Manufacturing of custom made parts for

personalised products

RIA 4-6

NMP 7 - 2015 Additive Manufacturing for table-top

nanofactories

RIA 4-5

COMPET-3-

2015 Bottom-up space technologies at low TRL RIA 1-3

RIA: Research and Innovation Actions

CSA: Coordination and Support Actions


AM in the Work Programmes 2016 – 2017 (1)

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PILOTS-01-2016: Pilot lines for manufacturing of materials with customized

thermal/electrical conductivity properties

PILOTS-03-2017: Pilot Lines for Manufacturing of Nanotextured surfaces with

mechanically enhanced properties

PILOTS-04-2017: Pilot Lines for 3D printed and/or injection moulded polymeric or

ceramic microfluidic MEMS

FOF-01-2016: Novel hybrid approaches for additive and subtractive manufacturing

machines

FOF-05-2016: Support for the further development of Additive Manufacturing

technologies in Europe

FOF-12-2017: ICT Innovation for Manufacturing SMEs (I4MS) - Innovation Action - iv.

Digital design for additive Manufacturing

FOF-13-2016: Photonics Laser-based production - Research and Innovation Actions -

From "design to piece" - Excellence in laser-based additive industrial manufacturing


AM in the Work Programmes 2016 – 2017 (2)

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NMBP-22-2017: Business models and industrial strategies supporting novel supply

chains for innovative product-services

EUB-02-2017: IoT Pilots - Smart manufacturing: customisation - Continuous Additive

Manufacturing / Robot systems for additive manufacturing

ICT-22-2016: Technologies for Learning and Skills - Innovation Action / Research and

Innovation Action

Call - 2016-2017 Mobility for Growth - AVIATION:

MG-1.1-2016: Reducing energy consumption and environmental impact of aviation

MG-1.3-2017: Maintaining industrial leadership in aeronautics

MG-1.4-2016-2017: Breakthrough innovation

MG-1.5-2016-2017: Identification of gaps, barriers and needs in the aviation research

SwafS-12-2017: Webs of Innovation Value Chains and Openings for RRI

FTIPilot-1-2015: Fast Track to Innovation Pilot - 2016 to be published

SME INSTRUMENT - Not yet published


Food supply chain: Food 3D-Printing

Malnutrition can cause approximately additional170 billion Euros

annually for the European health system

Age-related diseases and disorders such as masticating and

swallowing problems can lead to loss of appetite and

malnutrition

Success Stories of AM in EU funded projects (I)

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€3 M EU funding - €4 M budget


Biomaterials for Health: 3D-Bioprinting

Development of artificial skin for:

In vitro test systems for pharmaceutical

tests, drug development, reduction of

animal tests

Tissue replacement for soft tissue

implants and diabetic wound healing

20 µm

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Success Stories of AM in EU funded projects (II)

€7,8 M EU funding - €10,5 M budget


€10 M EU funding - €18 M budget

Fast production of large defect-free AM metallic

components up to 2 metres in size and close to zero

waste

Extensive testing of AM samples and components,

certified alloys and new alloys

Largest AM EU funded project in FP7

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Success Stories of AM in EU funded projects (III)

High-Tech Metal Products:

Large-scale AM parts


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Cluster of Advanced Manufacturing

Processes • HiPr

• 3D-Hipmas

• Smartlam

• Micro-Fast

• Fabimed

• Nextfactory

• Hinmico


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• Scientific/Technical goals of the supported area

Develop new toolmaking technologies for high-precision micro-

forming of complex 3D parts

Integrate novel technologies (e.g. additive manufacturing,

electrical-field activated sintering, laser patterning) into production

lines

Explore the potential of new core materials and coating materials (DLC coating, metal powder, shape memory alloys, carbides..)

Improve the quality measurement, with innovative 3D

measurement technologies (e.g. OCT)

Exploit modelling (e.g. FEM) for planning production and maintenance of lines

Create industrial demonstration pilot


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• Current and Expected impact(s) of the

supported area


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• Technical cross-cutting issues

Thematical interfaces in the following areas:

Inspection & Characterisation

Manufacturing technologies and materials

Replication

Materials

Surface treatment

Manufacturing platforms

Assembly

Applications (Parts and/or Smart devices)


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• Spin-offs / Start-ups

• FaBiMed: Nanopatterned coating for moulding cavities:

• The service will be based on combined background of two project SME and scientific advances in the project.

• The partners are considering to provide this activity as a service

externally through a newly created company.

• 3D-Hipmas: Creation of the French company S2P following the work

of the project:

• Daughter platform of the pilot line for MID production.

• Supply services for designing, manufacturing, qualification and technology transfer of the whole value chain of a product

development: technological feasibility/proof of concept,

prototyping, pre-series and industrialization


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• Standardisation aspects

•Hinmico

•Meetings with Danish National Std. Committee with reference

people from working group CEN/TC 310 with interest on

Advanced Automation Technologies and their Applications and

CEN/CLC/JWG AIMD (Active implantable medical devices).

•NextFactory

•Standardization for printed micro-electronic and micromechatronic systems. Currently pending: Request from IEEE

to project partner University of Greenwich to write a white paper

on impact of additive manufacturing to microelectronic

manufacturing.


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AM in EU strategy (I)

The EC Communication on Industrial Policy in 2012 mentioned 3D-

Printing as a key element for the new Industrial Revolution

The “Industrial Landscape Vision 2025” (2013, EC), showed AM as

a case study on how Standards will facilitate new production

systems, enhancing EU competitiveness

The 2013 report of the EC Task Force for "Advanced Manufacturing

Technologies for Clean Production" presented AM / 3D-Printing as a key Advanced Manufacturing Technology

In May 2015, the EESC adopted an own-initiative opinion on 3D-

Printing

In September 2015, the EP published a study for the ITRE Committee about 3D-Printing


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AM in EU strategy (II)

EC Additive Manufacturing Workshop (June 2014). First AM dedicated Workshop in the EC identified

the needs of AM and how to remove the current

barriers for further AM development

Work Programmes 2014-2015 increased number of

topics related to AM. Strategic CSA, FoFAM,

focused in Regional aspects of AM and Clustering

of FoF projects

Work Programmes 2016-2017 have more than tripled (3x) the opportunities for AM in H2020 with

respect to WP 2014-2015

Strategic CSA in FoF-5-2016 to develop an overall

EU strategy for the next decade. Results to be

published in 2017


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The European Additive Manufacturing Technological Platform

AM Platform Started in 02/2016 as a subplatform of ManuFuture ETP

The objective of the AM-platform is to contribute to a

coherent strategy, understanding, development,

dissemination and exploitation of AM.

Closely collaborates with FoF cPPP to help to stablish

priorities for the Working Programmes and strategies about

AM and 3DP

Last 16th AM Platform meeting (Sept. 2015) gathered in

Brussels more than 130 AM stakeholders from 14 EU

countries, 4 Associated countries and 8 non EU countries (e.g. US, SA, Mexico, Taiwan, Japan, Saudi Arabia and Canada)


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The European Additive Manufacturing

Platform updated in June 2015 their

Strategic Research Agenda (SRA) on

Additive Manufacturing 2014-2020

The FP7 CSA SASAM produced a

Roadmap for Standardisation in AM setting

up the basis for European standards, and

in collaboration with CEN-CENELEC, ISO

and ASTM

AM Platform Key Reference documents


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AM database: FoFAM project + AM Platform

NEW!!!


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Next events

Additive Manufacturing and 3D-Printing Awareness

event: Exhibition and Conference. Brussels, 02/02/16

17thAM Platform stakeholders meeting. April 2016

International Cluster on Additive Manufacturing and

3D-Printing. Barcelona, 02/05/2016

Kick-Off Meeting of strategic CSA FoF-5-2016. Brussels,

October 2016

Research and Innovation

Thanks for your

attention!

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