ADDITIONAL ATTAHMENT...pressure. VCM, the major raw material for the PVC manufacturing plant will...

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ADDITIONAL ATTAHMENT

Transcript of ADDITIONAL ATTAHMENT...pressure. VCM, the major raw material for the PVC manufacturing plant will...

Page 1: ADDITIONAL ATTAHMENT...pressure. VCM, the major raw material for the PVC manufacturing plant will also be stored in the same storage area. LPG will be stored for the bottling plant

ADDITIONAL ATTAHMENT

Page 2: ADDITIONAL ATTAHMENT...pressure. VCM, the major raw material for the PVC manufacturing plant will also be stored in the same storage area. LPG will be stored for the bottling plant

ANNEXURE-LAYOUT

Page 3: ADDITIONAL ATTAHMENT...pressure. VCM, the major raw material for the PVC manufacturing plant will also be stored in the same storage area. LPG will be stored for the bottling plant

Plot no D 14/15, Sector 6, Vijay Marg,

New Panvel (E), Navi Mumbai - 410206

Tel Fax : +91 22 2749 0588

Email : [email protected]

GEOSERVICES MARITIME PVT. LTD.

01 OF 01P-SUR-030-2017-DIGHI-OV-VPPL-01-1552P-SUR-030-01R0 01 OF 01

CLIENT

DKSSWSD-ISSUED FOR APPROVAL

13/01/20170 SK

TOPOGRAPHIC SURVEY

AT

DIGHI PORT - MAHARASHTRA

04/01/2017 TO 05/01/2017- P-SUR-030-

Project Ref:-

Vessel:- Survey Date:

SURVEY CONTRACTOR

Encl:

Chkd:

Sheet:

Description: Surveyed : Interpr: Drawn: Appr:

Drawing File No:

Rev. No: Date:

Drawing No:

LEGEND:

NOT TO SCALE

GEODETIC PARAMETERS:

Drawing No. Description:Rev. No: Date:

REFERENCE DRAWINGS

LOCATION MAP

:

:

:

:

:

:

:

:

:

:

HORIZONTAL COORDINATE SYSTEM

ELLIPSOID

Semi major axis

Inverse flattening

PROJECTION

Central Meridian (CM)

Latitude of Origin

False Easting

False Northing

Scale factor at CM

75°00'00" East

00°00'00" North

500 000 m

0 m

WGS84 / UTM

WORLD GEODETIC SYSTEM 1984 (WGS84)

6378137.000 m

298.257223563

UNIVERSAL TRANSVERSE MERCATOR (UTM)

0.999600

OVER VIEW CHART

Veritas House, 70 Mint Road,

Fort, Mumbai - 400 001. INDIA

Tel : +91-22-2275 5555 / 6184 0000, Fax : +91-22-2275 5556 / 6184 0001

Email : [email protected], www.veritasindia.net

VERITAS POLYCHEM PVT LIMITED

SCALE 1 : 1

2022500mN

283000m

E

283500m

E

284000m

E

18°17'0"N

18°17'0"N

18°16'45"N

18°16'45"N

72°57'0"E

72°57'15"E

72°57'30"E

72°57'0"E

72°57'15"E

72°57'30"E

N

THIS CHART

F

E

C

D

R

A1

G3

R1

VERITAS POLYCHEM PVT LIMITED

Contour

Spot Level

N

H

W

L

P

r

o

p

o

s

e

d

P

i

p

e

l

i

n

e

R

o

u

t

e

s

High Water Line

Proposed Pipeline Routes

E 284000

E 84

°57

'0" 

E 84

°57

'15" 

E 84

°57

'30" 

E 84

°57

'45" 

E 84

°58

'0" 

E 84

°58

'15" 

N 2021500

N 2022000

N 2022500

N 2023000

E 283500

E 284500

E 285000

E 285500

N 18°16'15" 

N 18°16'30" 

N 18°16'45" 

N 18°17'0" 

J

e

t

t

y

5

6

5

5

6

2

5

2

53

5

4

6

1

6

3

5

7

5

6

WEIGH BRIDGE

6

2

GUARDPOST

P

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p

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s

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d

P

ip

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11
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15
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8
AutoCAD SHX Text
17
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3
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FILLING MACHINES
AutoCAD SHX Text
6M WIDE ROAD
AutoCAD SHX Text
9M WIDE ROAD
AutoCAD SHX Text
6M WIDE ROAD
AutoCAD SHX Text
SPACE FOR FORKLIFT MOVEMENT
AutoCAD SHX Text
SPACE FOR FORKLIFT MOVEMENT
AutoCAD SHX Text
AREA FOR EMPTY DRUM UNLOADING FROM TRUCKS
AutoCAD SHX Text
AREA FOR FILLED DRUM LOADING INTO TRUCKS
AutoCAD SHX Text
FOAM STATION (HOLD)
AutoCAD SHX Text
A-5101
AutoCAD SHX Text
PUMP SUMP
AutoCAD SHX Text
P-5101A
AutoCAD SHX Text
P-5101B
AutoCAD SHX Text
P-5101C
AutoCAD SHX Text
A-5102
AutoCAD SHX Text
P-119
AutoCAD SHX Text
P-118
AutoCAD SHX Text
A-5701
AutoCAD SHX Text
A-202
AutoCAD SHX Text
A-5801
AutoCAD SHX Text
A-5801
AutoCAD SHX Text
A-58018
AutoCAD SHX Text
METERING STATION
AutoCAD SHX Text
METERING CONTROL HOUSE
AutoCAD SHX Text
T-118
AutoCAD SHX Text
T-201
AutoCAD SHX Text
T-202
AutoCAD SHX Text
E-201
AutoCAD SHX Text
PIT
AutoCAD SHX Text
PIT
AutoCAD SHX Text
P-6103B
AutoCAD SHX Text
P-6103A
AutoCAD SHX Text
SHOWER
AutoCAD SHX Text
V-405
AutoCAD SHX Text
P-801B
AutoCAD SHX Text
P-801A
AutoCAD SHX Text
HOLD S-5101
AutoCAD SHX Text
FIRE WATER MOTOR
AutoCAD SHX Text
T-404
AutoCAD SHX Text
M-401
AutoCAD SHX Text
S-801
AutoCAD SHX Text
C-801
AutoCAD SHX Text
E-802
AutoCAD SHX Text
V-803
AutoCAD SHX Text
S-405A
AutoCAD SHX Text
S-405B
AutoCAD SHX Text
A-9103A
AutoCAD SHX Text
A-9103B
AutoCAD SHX Text
A-9103C
AutoCAD SHX Text
T-601
AutoCAD SHX Text
P-6101B
AutoCAD SHX Text
P-6101A
AutoCAD SHX Text
P-202B
AutoCAD SHX Text
P-202A
AutoCAD SHX Text
P-203B
AutoCAD SHX Text
P-203A
AutoCAD SHX Text
P-201B
AutoCAD SHX Text
P-201A
AutoCAD SHX Text
P-206
AutoCAD SHX Text
P-410A
AutoCAD SHX Text
P-410A
AutoCAD SHX Text
P-301A
AutoCAD SHX Text
PRODUCT WAREHOUSE
AutoCAD SHX Text
T-505
AutoCAD SHX Text
X-506
AutoCAD SHX Text
K-503
AutoCAD SHX Text
K-507
AutoCAD SHX Text
K-508A
AutoCAD SHX Text
K-508B
AutoCAD SHX Text
SHOWER
AutoCAD SHX Text
P-110B
AutoCAD SHX Text
X-101
AutoCAD SHX Text
M-107
AutoCAD SHX Text
T-107
AutoCAD SHX Text
P-110B
AutoCAD SHX Text
P-120
AutoCAD SHX Text
P-122
AutoCAD SHX Text
P-113
AutoCAD SHX Text
P-109
AutoCAD SHX Text
P-111
AutoCAD SHX Text
P-404
AutoCAD SHX Text
P-405
AutoCAD SHX Text
P-402B
AutoCAD SHX Text
P-402A
AutoCAD SHX Text
P-301B
AutoCAD SHX Text
P-501A
AutoCAD SHX Text
P-301C
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P-301D
AutoCAD SHX Text
P-503A
AutoCAD SHX Text
P-502B
AutoCAD SHX Text
S-502A
AutoCAD SHX Text
P-504A
AutoCAD SHX Text
P-505A
AutoCAD SHX Text
E-501
AutoCAD SHX Text
ELEVATION FIREWATER MONITOR
AutoCAD SHX Text
HOLD
AutoCAD SHX Text
NITROGEN INJECTION PACKAGE
AutoCAD SHX Text
HOLD
AutoCAD SHX Text
ELEVATED FIREWATER MONITOR
AutoCAD SHX Text
A-305
AutoCAD SHX Text
P-302
AutoCAD SHX Text
(MOVEBLE)
AutoCAD SHX Text
M-301A
AutoCAD SHX Text
M-301C
AutoCAD SHX Text
M-301D
AutoCAD SHX Text
M-501
AutoCAD SHX Text
M-502
AutoCAD SHX Text
C-501
AutoCAD SHX Text
M-301A
AutoCAD SHX Text
T-106
AutoCAD SHX Text
T-109-109109
AutoCAD SHX Text
T-104
AutoCAD SHX Text
X-106
AutoCAD SHX Text
P-112A
AutoCAD SHX Text
P-105A
AutoCAD SHX Text
P-105B
AutoCAD SHX Text
P-121A
AutoCAD SHX Text
P-121B
AutoCAD SHX Text
T-121
AutoCAD SHX Text
P-102B
AutoCAD SHX Text
P-117A
AutoCAD SHX Text
T-102
AutoCAD SHX Text
T-117
AutoCAD SHX Text
P-114A
AutoCAD SHX Text
V-127
AutoCAD SHX Text
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AutoCAD SHX Text
33
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16
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19
AutoCAD SHX Text
20
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27
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22
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AREA FOR EMPTY DRUM STORAGE FOR 2 DAYS
AutoCAD SHX Text
AREA FOR FILLED DRUM STORAGE FOR 2 DAYS
AutoCAD SHX Text
6M WIDE ROAD
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9M WIDE ROAD
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35
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4M WIDE ROAD
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ACCESS WAY
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NOTE-4
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AREA FOR LNG TRUCK UNLOADING
AutoCAD SHX Text
9M WIDE ROAD
AutoCAD SHX Text
29
AutoCAD SHX Text
NOTE-5
AutoCAD SHX Text
PLT EL.13.968M
AutoCAD SHX Text
SP-001
AutoCAD SHX Text
SP-002
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SP-003
AutoCAD SHX Text
FFL 6.65M
AutoCAD SHX Text
FGL 6.50M
AutoCAD SHX Text
M
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P-001E
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P-001F
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PLT EL.11.845M
AutoCAD SHX Text
28
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FOAM STATION (HOLD)
AutoCAD SHX Text
A-5101
AutoCAD SHX Text
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AutoCAD SHX Text
P-5101A
AutoCAD SHX Text
P-5101B
AutoCAD SHX Text
P-5101C
AutoCAD SHX Text
A-5102
AutoCAD SHX Text
P-119
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P-118
AutoCAD SHX Text
A-5701
AutoCAD SHX Text
A-202
AutoCAD SHX Text
A-5801
AutoCAD SHX Text
A-5801
AutoCAD SHX Text
A-58018
AutoCAD SHX Text
METERING STATION
AutoCAD SHX Text
METERING CONTROL HOUSE
AutoCAD SHX Text
T-118
AutoCAD SHX Text
T-201
AutoCAD SHX Text
T-202
AutoCAD SHX Text
E-201
AutoCAD SHX Text
PIT
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PIT
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P-6103B
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P-6103A
AutoCAD SHX Text
SHOWER
AutoCAD SHX Text
V-405
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P-801B
AutoCAD SHX Text
P-801A
AutoCAD SHX Text
HOLD S-5101
AutoCAD SHX Text
FIRE WATER MOTOR
AutoCAD SHX Text
T-404
AutoCAD SHX Text
M-401
AutoCAD SHX Text
S-801
AutoCAD SHX Text
C-801
AutoCAD SHX Text
E-802
AutoCAD SHX Text
V-803
AutoCAD SHX Text
S-405A
AutoCAD SHX Text
S-405B
AutoCAD SHX Text
A-9103A
AutoCAD SHX Text
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AutoCAD SHX Text
A-9103C
AutoCAD SHX Text
T-601
AutoCAD SHX Text
P-6101B
AutoCAD SHX Text
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AutoCAD SHX Text
P-202B
AutoCAD SHX Text
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AutoCAD SHX Text
P-203B
AutoCAD SHX Text
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AutoCAD SHX Text
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AutoCAD SHX Text
P-201A
AutoCAD SHX Text
P-206
AutoCAD SHX Text
P-410A
AutoCAD SHX Text
P-410A
AutoCAD SHX Text
P-301A
AutoCAD SHX Text
PRODUCT WAREHOUSE
AutoCAD SHX Text
T-505
AutoCAD SHX Text
X-506
AutoCAD SHX Text
K-503
AutoCAD SHX Text
K-507
AutoCAD SHX Text
K-508A
AutoCAD SHX Text
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AutoCAD SHX Text
SHOWER
AutoCAD SHX Text
P-110B
AutoCAD SHX Text
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AutoCAD SHX Text
M-107
AutoCAD SHX Text
T-107
AutoCAD SHX Text
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AutoCAD SHX Text
P-120
AutoCAD SHX Text
P-122
AutoCAD SHX Text
P-113
AutoCAD SHX Text
P-109
AutoCAD SHX Text
P-111
AutoCAD SHX Text
P-404
AutoCAD SHX Text
P-405
AutoCAD SHX Text
P-402B
AutoCAD SHX Text
P-402A
AutoCAD SHX Text
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AutoCAD SHX Text
P-501A
AutoCAD SHX Text
P-301C
AutoCAD SHX Text
P-301D
AutoCAD SHX Text
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AutoCAD SHX Text
P-502B
AutoCAD SHX Text
S-502A
AutoCAD SHX Text
P-504A
AutoCAD SHX Text
P-505A
AutoCAD SHX Text
E-501
AutoCAD SHX Text
ELEVATION FIREWATER MONITOR
AutoCAD SHX Text
HOLD
AutoCAD SHX Text
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AutoCAD SHX Text
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A-305
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E 386881.460
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E 473480.983
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N 397440.035
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AutoCAD SHX Text
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AutoCAD SHX Text
P-004A
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P-004B
AutoCAD SHX Text
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FFL EL 6.65M
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AutoCAD SHX Text
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PLT EL 7.65
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AutoCAD SHX Text
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AutoCAD SHX Text
4M WIDE ROAD
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MB-001
AutoCAD SHX Text
MB-002
AutoCAD SHX Text
MB-003
AutoCAD SHX Text
MB-004
AutoCAD SHX Text
MB-005
AutoCAD SHX Text
MB-006
AutoCAD SHX Text
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AutoCAD SHX Text
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AutoCAD SHX Text
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AutoCAD SHX Text
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AutoCAD SHX Text
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MB-012
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4M WIDE ROAD
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(TYP)
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1:1.5
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Page 4: ADDITIONAL ATTAHMENT...pressure. VCM, the major raw material for the PVC manufacturing plant will also be stored in the same storage area. LPG will be stored for the bottling plant

ANNEXURE-LEASE DOCUMENT

Page 5: ADDITIONAL ATTAHMENT...pressure. VCM, the major raw material for the PVC manufacturing plant will also be stored in the same storage area. LPG will be stored for the bottling plant
Page 6: ADDITIONAL ATTAHMENT...pressure. VCM, the major raw material for the PVC manufacturing plant will also be stored in the same storage area. LPG will be stored for the bottling plant
Page 7: ADDITIONAL ATTAHMENT...pressure. VCM, the major raw material for the PVC manufacturing plant will also be stored in the same storage area. LPG will be stored for the bottling plant

ANNEXURE-RAW MATERIAL

Page 8: ADDITIONAL ATTAHMENT...pressure. VCM, the major raw material for the PVC manufacturing plant will also be stored in the same storage area. LPG will be stored for the bottling plant

MANUFACTURINGSl.No. Plant / Product / Byproduct Max. Quantity

1 S-PVC (Sus. Poly Vinyl Chloride) 150,000 TPA2 Water - Desalination Plant- For Captive Use Only) 2,000 KLD3 Electricity Generation (Gas Based CPP) 17,200 kWH4 Polymer Modified Bitumen 360,000 TPA

Name Of Chemical Quantity Location1 Vinyl Chloride Monomer 13,650 Tons (6 Tanks X 2275 Tons) Dighi - Project Site2 Propane, LPG, Butane, Ammonia 13,000 Tons (10 Tanks X 1300 Tons) Dighi - Project Site3 Bitumen 5000 Tons Dighi - Project Site4 Polymer Modified Bitumen 5000 Tons Dighi - Project Site

Description Quantity of Discharge Location1 SWRO Desalination Reject back to Sea 1300 kLD Discharge to Deep Sea2 Trade Effluent 80 CBMD Recycled and used for Gardening3 Domestic Effluent 120 CBMD On land of Gardening4 DM Plant Blowdown 216 CBMD Recycled and fed back to main line

Air EmmissionsArea Description Nos. of Stacks Height

1 Boilers 3 30 meters2 Process Vents 6 30 meters3 Power Plant 4 30 meters4 DG Set 1 30 meters

Imports Storage and Handling Facilities (Terminal Facilities) for Vinyl Chloride Monomer, LPG, LNG, Bitumen and HeavyPetroleum Products

Conditions under Water Act - Discharge of Effluent

Page 9: ADDITIONAL ATTAHMENT...pressure. VCM, the major raw material for the PVC manufacturing plant will also be stored in the same storage area. LPG will be stored for the bottling plant

Non Hazardous WasteDescription Quantity Disposal

1 Biological ETP Waste 30 TPA2 Insulation waste 12 TPA3 Garbage 80 TPA4 Canteen Waste 10 TPA5 Rejected Filter / Scrap 4 TPA6 Spent / Lube Oil 10 TPA7 Sludge and Filter Contaminated with Oil 3 TPA8 Discarded Containers / Barrels 10,000 Nos/ Annum9 Industrial Batteries 15 Nos/ Annum

10 Chemical Sludge from waste 50 TPA11 Water Treatment / Phosphate Sludge 5 TPA

Page 10: ADDITIONAL ATTAHMENT...pressure. VCM, the major raw material for the PVC manufacturing plant will also be stored in the same storage area. LPG will be stored for the bottling plant

ANNEXURE-PROCESS FLOW DIAGRAM

Page 11: ADDITIONAL ATTAHMENT...pressure. VCM, the major raw material for the PVC manufacturing plant will also be stored in the same storage area. LPG will be stored for the bottling plant

ANNEXURE TO POINT 1.13

PROCESS DETAILS1) Liquefied gases will be transferred from the Vessel to the storage mounded bullets under

pressure. VCM, the major raw material for the PVC manufacturing plant will also be storedin the same storage area. LPG will be stored for the bottling plant and bulk tanker supplies.Other liquefied gases will be stored for trading purpose.

2) The proposed LPG Bottling Plant which will bottle the imported / indigenously procured LPGin the composite cylinders in sizes 2Kgs, 5Kgs or 10Kgs. LPG will also be bottled incommercial cylinders of 20 Kgs.

3) To desalinate the sea water, the process of Reverse Osmosis will be used after settling andclarifying the sea water. The sea water will be collected directly from the sea and thepermeate after the RO process will be sent directly to the sea through a direct pipeline to apermitted distance in the deep sea. The purified water will be used in the process.

The production, production capacities, process details and raw materials are given as per Annexure:-

PLANT CAPACITY PROCESS DETAILS RAWMATERIAL

REMARKS

PVC PLANT 150,000 TPA Simple polymerisation process whereinVCM (Vinyl Chloride Monomer), themajor raw material is added withadditives like Buffer (Suspension inwater), Cold and Hot DM water,emulsifier, catalyst are chargedsubsequently to POLYMERIZERS. Theheat of reaction is removed bycirculating cooling / chilled water. PVCSlurry is transferred from thepolymerizers to the stripping columnwhere VCM is recovered and stripped.The slurry is sent to dryers. The resinout of the dryers is separated in acyclone separator. Prime resin passingthrough the screen is packed in bags /bulk bags through auto packers.

VCM (VinylChlorideMonomer)

Catalyst

CausticSoda

SuspendingAgent (PolyVinylAlcohol)

PMB PLANT 360,000 TPA PMB is a specific type of ModifiedBitumen, which has a higher TensileStrength than the normal bitumen. Theprocess to manufacture PMB involveslike blending of certain polymers likeSBS (Block Co- Polymer), EVA (EthylVinyl Acetate) at specific temperatures

SBS

EVA

Bitumen

POWERPLANT

18 MW There will be multiple gas gensets ofapprox. 4.3 MW each

LNG

Page 12: ADDITIONAL ATTAHMENT...pressure. VCM, the major raw material for the PVC manufacturing plant will also be stored in the same storage area. LPG will be stored for the bottling plant

GASSTORAGE

40,000 CBM 16 Nos. Mounded Bullets of 2500 CBMeach to store Liqueified gases like VCM,propylene, Butane, Propane, LPG etc.

VCM,propyleneButanePropaneLPG

LPGBOTTLINGPLANT

300,000 TPA LPG Bottling Plant with a capacity of 2Million Composite Cylinders of variouscapacities per month

LPG

SWRO 2000 KLD Sea water Revers osmosis Desalinationfor plant use

Sea Water

Page 13: ADDITIONAL ATTAHMENT...pressure. VCM, the major raw material for the PVC manufacturing plant will also be stored in the same storage area. LPG will be stored for the bottling plant

PROCESS DETAILS OF PVC PLANT

PROCESS DETAILS FOR PMB PLANT

Page 14: ADDITIONAL ATTAHMENT...pressure. VCM, the major raw material for the PVC manufacturing plant will also be stored in the same storage area. LPG will be stored for the bottling plant

GAS GENERATOR BASED CAPTIVE POWER PLANT

A – LNG BASED POWER PLANTB – CPP SETC – CPP GENSET1 – RECIPROCATING PISTONS, INTERNAL COMBUSTION ENGINES.2 – GENERATOR3 – COUPLING AND FLEXIBLE MOUNTING4 – COMBUSTION AIR FILTER5 – EXHAUST HEAT EXCHANGER6 – COOLING WATER HEAT EXCHANGER7 -EXHAUST SILENCERS8 – EXHAUST GAS CLEANING SYSTEM9 – GAS SUPPLY PORT10 – LUBE OIL SUPPLY11 – MONITORING SYSTEM12 – SWITCHGEAR AND CONTROL SYSTEM13 – AIR SUPPLY SYSTEM14 – EXHAUST AIR SYSTEM

Page 15: ADDITIONAL ATTAHMENT...pressure. VCM, the major raw material for the PVC manufacturing plant will also be stored in the same storage area. LPG will be stored for the bottling plant

LPG BOTTLING PLANT

EMPTY CYLINDERS

LPG

WATER

WASHING

DRYING

PURGING

EVACUATION

AUTO CAP FIXING

CRIMPING UNIT

VALVE TESTING

SQC SYSTEM

WEIGHING / VALVECHANGEOVER

WEIGHING

OUTPUT - LPGCYLINDER

Page 16: ADDITIONAL ATTAHMENT...pressure. VCM, the major raw material for the PVC manufacturing plant will also be stored in the same storage area. LPG will be stored for the bottling plant

SEA WATER REVERSE OSMOSIS DESALINATION PLANT

Deggased waterstorage tank

Boiler water

Mixed bed exchanger DM water storage tank

Dusposal Sludge sump UF permeate storagetank

Deggaser tower BWRO Permeate waterstorage tank BWRO System SWRO permeate

water storage tank SWRO system

PROCESS FLOW DIAGRAM FOR SWRO

Stilling chamber Tube Settler Clarified waterstorage tank Dual media filter Ultrafiltration

Page 17: ADDITIONAL ATTAHMENT...pressure. VCM, the major raw material for the PVC manufacturing plant will also be stored in the same storage area. LPG will be stored for the bottling plant

ANNWXURE-WATER BALANCE

Page 18: ADDITIONAL ATTAHMENT...pressure. VCM, the major raw material for the PVC manufacturing plant will also be stored in the same storage area. LPG will be stored for the bottling plant