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Additional Crafco Products

© 2006, Crafco, Inc.. All Rights Reserved

For more information on Crafco products contact your local Crafco Distributor or call:

800-528-8242420 N. Roosevelt Ave.Chandler, Arizona 85226, USAPhone 602-276-0406Fax: 480-961-0513

www.crafco.com

INC.

TM

INC.

TM

7/06

Crack Sealing EquipmentCrafco is the industry standard with the broadest line of hot-applied sealant/adhesive applicators, random crack routers, crack cleaning vacuums and other pavement preservation equipment. A wide variety of Super Shot and E-Z Pour melter applicators with options are available.

Crack and Joint SealantCrafco formulates a wide variety of joint and crack sealants that meet and exceed Federal and State specifications. With four manufacturing facilities across the United States Crafco guarantees efficient and timely shipping. Crafco is your “one-stop shop” for all your sealant requirements.

Loop SealantCrafco Loop Sealant is widely accepted for use in sealing traffic intersection loop detectors. Crafco Loop Sealant provides 100% encapsulation of the sensor wires. Applicator equipment also available.

Marker AdhesiveBoth Crafco Standard and Flexible Marker Adhesive materials assure marker buttons and lane reflectors stay where they are placed. Marker Adhesives are hot-applied bituminous based products that are accepted worldwide. Applicator equipment is also available.

Patching ProductsCrafco’s comprehensive line of patching products include hot applied, cold applied, and two part component products specifically designed for concrete and asphalt application. Crafco Patching products include TechCrete, ThermoFix, PolyPatch, Mastic One, HP Asphalt Repair, ElastoCrete and QPR.

Spray Injection PatcherThe Crafco Spray Injection Patchers are the most cost effective repair systems for pothole repair today. Distressed pavements are cleaned, tack coated, and filled in minutes by one continuous operation. This system can be used year round.

Pavement Joint AdhesiveCrafco Joint Adhesive is a polymerized asphalt product that is applied to the longitudinal cold joint interface between hot mix asphalt paving passes. This product bonds less dense or segregated material together and waterproofs the joint apex preventing raveling and crack formation. Geo CompositesCrafco PavePrep and ISAC reduce and control reflective cracking in asphalt overlays by dispersing stress induced by thermal expansion and contraction. Crafco GeoFilm and GeoTack are peel-and-stick waterproofing membrane designed to prevent water penetration and subsequent moisture damage.

Crafco High Friction Surface (HFS) HFS is a high friction, skid resistant treatment designed for asphalt & concrete pavement as well as wood and metal substrates. When applied, HFS improves braking distances up to 33%, increases driver awareness of treated surfaces, and reduces hydroplaning. Ideal for use on crosswalks, bike paths, and traffic islands.

Roofing & WaterproofingCrafco supplies a variety of bulk and packaged asphalt material used in the production of asphalt shingles, in the construction of built up roofing systems and for structural waterproofing.

Many years of research has confirmed that crack sealing is the most cost-effective method of pavement preservation. Other methods of preservation are

effective but only one is the most cost-effective - “crack sealing”. The U.S. Department of Transportation recommends the Crafco system as a cost-effective way to prolong the life of asphalt pavement. Study after study has proven that when cracks are sealed at the proper time, two to four years of added pavement life can be expected before other treatments are required. Other methods used for pavement preservation are effective and needed in many situations, but are more costly than crack sealing. Many studies have shown that for every $1.00 spent on crack sealing, saves $4.00 in rehabilitation cost. With other treatments, costs are several times more per square yard therefore “when budgets are tight the time for the Crafco system is right”.

Cracking in asphalt and concrete pavement will occur. Pavement design and maintenance engineers have had to contend with this leaving maintenance departments bearing most of the burden of dealing with cracks. Pavement cracks are inevitable, and without proper maintenance and repair will lead to accelerated cracking or potholes further impairing the life and serviceability of the pavement.

The problem of pavement cracking is handled in many ways ranging from pavement maintenance surface treatments such as seal coating, road slurry and chip seal to hot rubberized crack sealing and ultimately complete pavement rehabilitation such as resurfacing. A common option utilized by city or state maintenance departments is the Crafco system. For many years it has been done, usually on a routine basis. However, only in the last two decades has it been recognized as a preventive maintenance tool as well. Crack filling the Crafco way with proper high performance fillers will effectively “glue” the pavement together and stop pot holes.

When budgets are tight, the time to seal is right.

2 11Crafco 800-528-8242 • www.crafco.com

Unit Costs and Expected Life of Typical

Treatment 2Cost/m 2Cost/ydaCrack Treatment 0.60 $0.50

bFog Seals 0.54 $0.45cSlurry Seals 1.08 $0.90

dMicrosurfacing 1.50 $1.25eChip Seals 1.02 $0.85

fThin Hot-Mix Overlay 2.09 $1.75fThin Cold-Mix Overlay 1.50 $1.25

From U.S. Department of Transportation Federal Highway Commission Publication No. FHWA-IF-00-027“Selecting a Preventative Maintenance Treatment for Flexible Pavements”

Cutter Pins

31114 - Cutter PinsCrafco cutter pins are specifically manufactured to withstand shock and abrasion associated with this machine. Ultra hard on the outside for wear resistance and flexible on the inside. Use only Crafco pins with Crafco cutters. Failure to do so will void all warranties and is dangerous.

Cutters & Pavement

Cutter Configurations

31134Steel Cutter

31145

Wide Hub Cutter

PremiumCarbide Tipped

Place in line with six spacers on each side. The cut will be approximately 1/2 inch wide. Use until needed depth cannot be reached any longer, then discard. Use on AC pavement or PCCP. Some spalling can be expected.

This eight tooth cutter provides a cleaner and more consistent cut on asphalt or concrete pavement than previous types of commercially available cutters. The wide hub and smaller arbor reduces cutter “wobble” providing a cleaner pavement cut which improves the sealant bond to the crack sidewall resulting in a longer lasting crack seal. Provides 1/2 inch to 3/4 inch cut.

31136Carbide Cutters

311386 1/2 " Carbide Cutters

Place six spacers on each side for a 1/2 inch wide cut. Stack two cutters side by side with three spacers on each side, or stagger in a 2-1-2-1-2-1 configuration for a 1.3 inch wide cut. You can also use three cutters side-by-side for a two inch wide cut. Always stack or stagger in a balanced manner. These cutters can be used on AC pavement or PCCP. Some spalling can be expected.

These cutters are the same as the 31136 cutter except they have an increased cut depth up to two inches. Three cutters are evenly spaced on the cutter head leaving every other pin empty.

*Based on 2001 Dollars

310

This process should be performed on pavements that are in good condition. That is defined as a pavement with a sound base and exhibits distress in the form of thermal or working cracks spaced at over 20 feet. The procedure consists of routing and sealing transverse cracks in order to prevent moisture from entering and deteriorating the subbase and incompressible material from interfering with thermal movement. See the Crafco application instructions for your chosen sealant to get specific directions on preparation and application. The expected life of this procedure is 5 to 7 years in most cases.

Crafco Crack Sealing

This procedure consists of filling closely spaced or non-working cracks to stop moisture from penetrating to the subbase of the pavement. If moisture is not checked, catastrophic pavement failure such as potholes will form. Another reason for crack filling is to stop crack raveling. Crack filling is a very cost-effective method of pavement repair that will add years to its life. Crack fill pavements that are in fair to poor condition on a regular basis to maintain their condition. A life of 3 to 5 years can be expected.

Crafco Performance Crack Fillers

Sealing concrete pavement joints is required to stop moisture from entering and deteriorating the subbase of the pavement. The most cost-effective method of ensuring optimum performance of a PCC pavement is by constructing a sound joint seal system that will last. For detailed information see the Crafco joint seal product data sheet and application instructions.

In addition to sealing and filling, Crafco has several other innovative and effective specialty products and processes which are used in pavement preservation. These include Pavement Joint Adhesive, the Crafco PolyPatch System, Mastic One, TechCrete and Spray Injection processes. Contact Crafco for more information on use, performance and cost effectiveness of these procedures.

Crafco Joint Sealing

Other Methods

Pavement Maintenance Treatments*

Min. Average Max.Expected Life of Treatment (years)

Note: The costs would be expected to vary with the size and/or location of job. The expected lives would also vary depending on the traffic and environmental conditions.

Notes: a 2Assumes typical crack density of 0.25 yd / ydb 2 2 0.2 l/m (0.05 g/yd ) of 1:1 dilution of

CSS emulsion and waterc 2 7kg/m of ISSA Type II slurryd 2 14 kg/m of ISSA Type II microsurfacing

e 15 kg/mf 2 30 to 44 mm/m

2 3 5 2 3 4 3 5 7 3 7 9

3 5 7 2 7 12 2 5 10

Self Propelled OptionThis revolutionary new option for the Model 200 Pavement Cutter will self-propel the cutter from crack to crack with the touch of the finger tip control. The struggle to move the cutter uphill, up inclines (road crowns) and from crack to crack is eliminated. Simply engage the wheel drive power and the cutter moves effortlessly to wherever it is needed. This new mobility option is ideal for propelling the pavement cutter up and down loading ramps with little effort. The self-propelled option greatly increases productivity and decreases operator fatigue.

Easily move cutter• Crack to crack• Up inclines• Up loading ramps

Decreases operator fatigue andincreases mobilityand productivity

Model 200 Pavement Cutter

94

Part Number Product Name

Specification

Crac

k Se

alin

gCr

ack

Filli

ngJo

int

Seal

ing

34200

PARKING LOT SEALANT Crafco Specification

34201 ROADSAVER 201

ASTM D6690 Type II (ASTM D3405), AASHTO M301

34202

PARKING LOT SEALANT TYPE 1

Crafco Specification

34203

ROADSAVER 203 HIGH TEMP

ASTM D6690 Type I (ASTM D1190), AASHTO M173

34211

ROADSAVER 211

ASTM D6690 Type I (ASTM D1190), AASHTO M173

34220

ROADSAVER 220

ASTM D6690, Type II, (ASTMD3405), AASHTO M301, ASTM DD6690,Type I, (ASTM D1190), AASHTO M173, and

Federal Specification SS-S-164

34221

ROADSAVER 221

ASTM D6690 Type II (ASTM D3405), AASHTO M301

34222 ROADSAVER 222 ASTM D6690 Type II (ASTM D3405), AASHTO M301

34231 ROADSAVER 231 ASTM D6690 Type IV

34232 ASPHALT RUBBER TYPE 2 ASTM D5078 34234 ASPHALT RUBBER TYPE 4

34240 ASPHALT RUBBER TYPE 1 ASTM D5078

34241 ASPHALT RUBBER PLUS

ASTM D6690 Type I (ASTM D1190), AASHTO M173

34244 ASPHALT RUBBER PLUS

TYPE 2 ASTM D6690 Type I (ASTM

D1190), AASHTO M173 Modified 34248 POLYFIBER TYPE 1 Crafco Specification

Crafco Specification

34249 POLYFIBER TYPE 2 Crafco Specification

34250 POLYFIBER TYPE 3 Crafco Specification

34515 ROADSAVER 515ASTM D6690 Type I (ASTM

D1190), AASHTO M173 Modified

34516 POLYFLEX TYPE 1 ASTM D5078ASTM D5078

34517 CRAFCO DF 34518 POLYFLEX TYPE 2 ASTM 507D8, AASHTO D5978 34519 FIBER ASPHALT Crafco Specification 34521 POLYFLEX TYPE 3 ASTM D5078 34522 ROADSAVER 522 Crafco Specification

34251 POLYFIBER TYPE 4 Crafco Specification

34533 SUPERFLEX HT Crafco Specification

34526 POLYFLEX TYPE 4 Crafco Specification

34532 SUPERFLEX Crafco Specification

34534 ROADSAVER 534

ASTM D6690, Type II, (ASTM D3405), AASHTO M301, ASTM D6690, Type I, (ASTM D1190),

AASHTO M173 and Federal Specification SS-S-164

34651 SUPERSEAL 444/777 ASTM D 7116 Type I

ASTM D 7116 Type II

ASTM D 7116 Type III

34655 SUPERSEAL 1614A 34656 SUPERSEAL LOW MOD

34902 ROADSAVER SILICONE NS ASTM D5893

34903 ROADSAVER SILICONE SL ASTM D5893

34660 34661

SUPERSEAL 200E SEALANT

Federal Specification SS-S-200E

The Crafco Model 200 Pavement Cutter has been the industry standard for twenty-five years. There is no other Pavement Cutter that can match the quality, reliability, long term performance and features of the Crafco Model 200. It’s lightweight mobile design, unique center of axis and cutter head alignment enables it to produce unmatched crack following accuracy. There is no better way to effectively and efficiently create sealant crack reservoirs than with the Crafco Model 200 Pavement Cutter, the most popular Pavement Cutter throughout the world.

Clutch Operated

Stabilizer Foot

Durable Gas Tank

Safety Shut Off Durable Gas Tank

Random cracks stay sealed 50% longer when theyare routed with the Crafco Model 200 Pavement Cutter

and sealed with a quality sealant.

Model 200 Pavement Cutter

™

Dual stage air cleanerprotects engine from premature internal

engine wear

Dirty air indicatoralerts operator

when filter maintenanceis needed

Unbreakable non-metalizedgas tank increases tankdurability and reduceschance for gas leaks.

Rock deflectorrestrains flying rocks and cutting debris from causing injury ordamage

Electric activated depth control

provides precision cutter depth

Clutch Operated:An electric clutch is mounted

on the pavement cutter to stop and start the cutter head

on demand by use of the handle control.

Part Number Product Name

Specification

Patc

hing

Seal

ing

Adhe

sive

33339 MASTIC ONE

34269

HOT APPLIED BITUMINOUS MARKER ADHESIVE* ASTM D4280 and D4383

MARKER ADHESIVE*34270 FLEXIBLE PAVEMENT ASTM D5167

34271 LOOP DETECTOR SEALANT 271* ASTM D5167

Crafco Specification

34681 DETACK* Crafco Specification

Crafco Specification

34524 PAVEMENT JOINT ADHESIVE*

Crafco Specification

34281, 82/83/8485/86/87

POLYPATCH* ASTM D5167

34500 HIGH SLOPE SEALANT*

SPRAY PATCHING*

Crafco Specification

34951to 58 TECHCRETE*

8 5

* Denotes Crafco Specialty Products. Contact Crafco for details.

For details and information on any Crafco product refer to the appropriate Product Data Sheet (PDS) and Application Instructions.

NCAT confirms Crafco Joint Adhesiveis the performance leader.

The National Center for Asphalt Technology (NCAT) study on longitudinal joints has determined that Crafco Pavement Joint

Adhesive is the winner for reducing longitudinal joint cracks and joint failure over all other joint sealant products and techniques tested. The studies took place over a six-year period (Sept. 1995 - July 2001) and were performed in five states: Pennsylvania, Colorado, Michigan, Wisconsin, and New Jersey. These tests confirmed that longitudinal joints in asphalt pavement, if not treated, would encounter cracking, raveling and eventually fail due to water infiltration, thermal movement and low density. They have found that Crafco's hot-applied modified asphalt composition effectively bonds paving passes together creating a watertight seal during thermal movement resulting in improved long-term performance of the joint with no significant cracking. This product is also effective for waterproofing exposed edges of asphalt concrete pavement areas such as at the curb gutter, and shoulder interfaces. Additionally, waterproofing can be assured where manhole covers and hand valves (gas, water, etc.) are installed in asphalt concrete pavement. Like other Crafco products this product is easy to apply using Crafco's Melter/Applicator equipment.

Crafco Pavement Joint Adhesive increases pavement performance with lower maintenance

requirements and less traffic interruptions to public travel

Crafco Pavement Joint Adhesive

The patented pump technology of the Crafco Super Shot

melters is what makes the Super Shot the most productive and

lowest maintenance melter in the industry. The Crafco

patented pump is mounted inside the melter. Mounting the

pump inside the melter achieves a number of key goals. These

goals are; eliminating material re-circulation, eliminating

outside plumbing and high-pressure lines while decreasing

pump wear. By eliminating the need for re-circulation the pump

runs only when material application is needed making this an

“on-demand” system. Conventional pumps run continuously

re-circulating material constantly during operation causing

premature wear to the pump shortening its life. The life of the

Super Shot melter pump will last many times longer than

convention pumps.

Pump replacement when needed takes less then three hours,

getting you back at what is important. The Crafco patented

pump technology will prove to be productive and profitable for

you while continuing to keep the Super Shot melter the industry

leader.

Hydraulic drives

Material line

Agitator paddle

Pump screen

Hardened steel gears

Shaft bushings

CrafcoInternal Pumping

System

Longer Pump LifeEfficient and Aggressive Agitation

PN#34524

76

Super Shot MeltersThe safest and most technologically advanced crack sealing melter on the market today.

built to last!

FEATURES: • 60, 125, and 250 gallon capacity• Automated control system• No line pressure• 45 minute heat-up time• No external plumbing• No-re-circulating• Fewer moving parts• Direct flow application• "At-tip" variable temperature control• Digital temperature read-out• Variable flow hydraulics• Low fuel consumption• No valves• Longer pump life

OPTIONS:• Auto loader• Compressor• Router carrier• Hitch selection• Tail light plug selection• Tool box• Sealant tips and nozzles• Custom paint• Fire extinguisher• Cab brake control• Overnight heater• Light bar• Spare tire

RUGGED RELIABILITY The Super Shot melter provides a low center of gravity for easy loading yet has ample unobstructed ground clearance for safe towing. From the ground clearance up to the optional strobe light, Crafco melters are built to last.

AUTOMATIC AGITATOR SHUT-OFF and SPLASH PROOF LID Safety is engineered in. Shut offs are incorporated into:• the lid• the hose• the wand• the pump• the burner• the electrical controls

OPTIONAL COMPRESSOR available for over ten years runs air lance used to clean out dirt and debris from cracks increasing crack sealing efficiency.

OPTIONAL ENGINE COVER protect engine from the elements, vandalism and theft.

INTEGRATED OPERATOR CONTROL SYSTEM operates the entire unit and overrides possible operator error. Set it and forget it. Integrated control box houses all the gauges, switches, and engine controls.

LOW VOLTAGE ELECTRICALLY HEATED HOSE reaches application temperature within 45 minutes. The hose has 360° swivel, protected working radius and is repairable. Hose has a one year warranty.

EFFICIENT BURNER is positioned safely within the frame giving it protection and ample ground clearance. Time saving electric overnight pre-heater option available.

NO VALVES IN MATERIAL LINE - The Super Shot utilizes a unique design that provides for no valve obstructions from the pump all the way to the tip of the wand. No valves means easier operation and no pressure in the lines.

ROUND TANK provides consistent clearance between the agitator and tank wall for complete agitation. Featuring a .187” wall thickness for lasting durability.

OPTIONEXTENDED HITCH

ON DEMAND PUMPING SYSTEM The internal pump only operates when the operator activates the micro-switch on the applicator wand. This means there is no pressure in the material line while at rest and significantly reduces pump wear. Variable speed control is standard. The internal pump is ready to work when the sealant is hot, eliminating the mess and maintenance of external pumps.

ERGONOMICALLY ENGINEERED LOADING HEIGHT FEATURES:• Splash proof lid• Automatic agitation shut off• Fume free environment• No operator back strain• Light weight loading lid

QUICK AND SIMPLE START UP - With the flip of a toggle switch the Super Shot will be ready to operate in less than an hour. Shut down at the end of the day is just as easy.

U.S. Patent Number 6102022

Three sizes to choose from

he Crafco Super Shot series melter/applicators represents the most technologically advanced melter/applicators available. TThese state-of-the-art machines offer the ultimate in efficiency and

ease of use. The digital control features of this equipment accurately controls and regulates the heating temperature of the sealant and transfer oil. The patented internal pumping system requires no clean out and features a hydraulic flow rate adjustment. There are no valves, fewer moving parts and no hose pressure build up with this state-of-the-art design. Super Shot melters will out-perform any comparable sized machine available. Crafco offers a one-year warranty, more options, and greater safety, making these machines the greatest value with the highest productivity of any melter. The Crafco Super Shot Melters are the most efficient and easy to use melter/applicators available today!

Super Shot 250 w/engine cover,Auto Loader, Compressor

Super Shot 60

Super Shot 125 w/ engine cover

The 60-gallon capacity unit, which features automatic digital controls. It is propane fired, with a heated hose and wand.The mid-sized 125 gallon capacity for mid to large sized projects, this unit is diesel powered available with an optional compressor or a labor saving Auto Loader. The 250-gallon SS250 for large projects. This machine is available with many standard options.