ADC Device Controller Board Set Install Ref g6

HARRIS PROPRIETARY INFORMATION

HARRIS CORPORATION | B ro a dc a s t C om m un i c a t i on s D i v i s i o n as s u r e dc o m mu n i c a t i o ns ™ C o p yr i g h t © 2 00 7 - 2 01 1 H a r r i s C o rp o r a t i o n R e l e a se : 2 0 - Ma y- 2 0 1 1

ADC Device Controller Board Set Installation Reference

20-May-2011

Confidential Document.

For Harris Automation Customers Only.

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Publication Information © 2007-2011 Harris Corporation. All rights reserved. Harris Proprietary Information.

This document and its contents are considered confidential and proprietary by Harris Corporation. This publication, or any part thereof, may not be reproduced in any form, by any method, for any purpose, without the written consent of Harris Corporation. Contact Harris Corporation for permission to use materials as well as guidelines concerning foreign language translation and publication. A reasonable number of copies of this document may be made for internal use only. All others uses are illegal.

This publication is designed to assist in the use of the product as it exists on the date of publication of this manual, and may not reflect the product at the current time or an unknown time in the future. This publication does not in any way warrant description accuracy or guarantee the use for the product to which it refers.

Harris Corporation reserves the right, without notice to make such changes in equipment, design, specifications, components, or documentation as progress may warrant to improve the performance of the product.

Trademarks The Harris logo, assuredcommunications®, D-Series™ and ADC™ are trademarks of Harris Corporation or its subsidiaries. Microsoft® and Windows® are registered trademarks of Microsoft Corporation. All other marks are the property of their respective owners.

Contact Information Contact Harris Corporation at:

The Americas 9800 S. Meridian Blvd Englewood, CO 80112 USA Ph +1 303 476 5000 Fax +1 303 476 5004

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Contents About this Manual ............................................................................. 5

Audience ..................................................................................................................................... 5 Hardware Documentation ........................................................................................................... 5 Measurement Standards ............................................................................................................. 5 Product Unpacking Notes ........................................................................................................... 5

ADC Board Set for the Device Controller .......................................... 6 Overview ..................................................................................................................................... 6 ADC Configuration Options ......................................................................................................... 6 Standard ADC Device Controller Configurations ........................................................................ 7

Board Slot Locations ............................................................................................................... 8 Standard Board Placement in an ADC100 Chassis ............................................................... 8 CHP Processor seating ........................................................................................................... 9

8-Port Serial Card ........................................................................... 10 About the 8-Port Serial Card ..................................................................................................... 10 Harris 8-Port Serial Card Configuration .................................................................................... 10

Table of Switch Settings ....................................................................................................... 11 Card LEDs ............................................................................................................................ 11

8-Port Transfer Switch Support ................................................................................................. 12 Cabling ...................................................................................................................................... 12

16-Port Serial Card.......................................................................... 13 About the 16-Port Serial Card ................................................................................................... 13 16-Port Serial Card Configuration ............................................................................................. 14

Table of Switch Settings ....................................................................................................... 14 Card LEDs ............................................................................................................................ 15

8-Port Transfer Switch Support ................................................................................................. 15 16-Port Transfer Switch Support ............................................................................................... 15 Cabling ...................................................................................................................................... 16

Using Fanout Cables ............................................................................................................ 16 Determining Ports on the Fanout Cable ............................................................................... 17 Using Longer Fanout Cables ................................................................................................ 18 Making your Own Fanout Cables ......................................................................................... 18

GPI Card ......................................................................................... 19 About the GPI Card ................................................................................................................... 19 GPI Outputs and Inputs ............................................................................................................. 20

Relay Output ......................................................................................................................... 20 GPI Inputs (for triggering lists) ............................................................................................. 20 GPI Connector Pinouts ......................................................................................................... 22

GPI Breakout Panel Support ..................................................................................................... 23 Cabling ...................................................................................................................................... 23

LTC Time Code Card ...................................................................... 24 About the Time Code Card ....................................................................................................... 24 Time code input ......................................................................................................................... 24

To Install the Mating Connector on the Time Code Cable .................................................... 25 Video Sync ................................................................................................................................ 25 Cabling ...................................................................................................................................... 26

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PCA Serial RS-232/422 Card .......................................................... 27 The Serial Card ......................................................................................................................... 27 Cabling ...................................................................................................................................... 28

Network Interface Card ................................................................... 29 The NIC ..................................................................................................................................... 29 Cabling ...................................................................................................................................... 29

Computer Network (LAN) Wiring ..................................................... 30 About the Network Connection ................................................................................................. 30 Using TCP/IP ............................................................................................................................. 30 Cabling ...................................................................................................................................... 30

Unit Replacement ............................................................................ 31 Notice to the Original Purchaser ............................................................................................... 31 To Return a Unit ........................................................................................................................ 31 To Order a New or Replacement Unit ....................................................................................... 31

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About this Manual

Audience This manual is intended as a general reference and for use by engineers or technicians when installing Harris professional automation computers.

Hardware Documentation The following ADC™ playout automation hardware documentation is referenced together:

ADC Device Controller 2RU Hardware Reference

ADC Device Controller 4RU Hardware Reference

ADC Cabling Standards Reference

ADC Device Controller Board Set Reference

ADC Hardware Control Panels Reference

ADC System Rackmount Reference

Measurement Standards The following measurement standards are used in this manual:

Rack Unit (RU) is an Imperial standard measurement for device height. (While also seen as U.) [1RU = 44.45mm = 1.75 inches]

19” Rack Standard is an international standard for racking width. [19” Rackmount standard = 482.6mm]

Other measures for in-document conversion: (1m = 3.281ft), (0.3048m = 1ft), (25.4mm = 1in), (1kg = 2.205lb)

Website for length & weight conversions: http://www.convert-me.com/en/convert

Product Unpacking Notes Thoroughly inspect all articles immediately upon receipt. Any damage discovered should be cause for a damage claim against the carrier.

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ADC Board Set for the Device Controller

Overview The Device Controller supported by all Harris ADC and D-Series v4 playout automation systems. Its job is to host the operating system, real-time device controllers, and device drivers necessary for any Harris automation system, at the device control layer. It supports a variety of configuration options for serial cards, GPI cards, time code references and system software.

ADC Configuration Options In an ADC™ playout automation system environment the Device Controller can support up to 128 ports.

Currently up to eight PC slots can be fitted with ADC 16-Port Serial cards, supporting up to 128 high speed serial ports.

However, depending on the version of ADC software the actual number of ports supported may be lower.

This is done using the following ADC-specific hardware components: • 8-Port Serial Cards or 16-port Serial Cards • Serial 16 Interface Panel • LTC Time Code Card • GPI Cards

For all Device Controller systems, the following are on-board and standard on the Single Board Computer (SBC):

• Two GigE NICs • VGA output adapter • USB connectors (2 on rear 1 on front) • Serial and Parallel Com ports • PS/2 port for keyboard & mouse split connector on rear board panel.

Note: Multiple Device Controllers may be used in specific installations to provide expanded serial device support and backup functionality.




WEEE and RoHS Compliant

This includes compliance with Electrical and Electronic Equipment (WEEE) and Restriction on Hazardous Substances (RoHS) (Combined WEEE/RoHS) requirements now mandated in Europe, and being adopted in other parts of the world.

• Restriction of Hazardous Substances Directive (RoHS) 2002/95/EC mandates: Recycling of devices at end of life and the elimination or reduction of a list of hazardous substances. This includes six key hazardous materials typically used in the manufacture of various types of electronic and electrical equipment: Lead, Mercury, Cadmium, Hexavalent chromium (chromium VI or Cr6+), Polybrominated biphenyls (PBB), and Polybrominated diphenyl ether (PBDE)

• Waste Electrical and Electronic Equipment Directive (WEEE Directive) 2002/96/EC sets collection, recycling and recovery targets for all types of electrical goods. The directive imposes the responsibility for the disposal of waste electrical and electronic equipment (WEEE) on the manufacturers of such equipment. The companies are compelled to use the collected waste in an ecological-friendly manner, either by ecological disposal or by reuse/refurbishment of the collected WEEE. Under WEEE "Users of electrical and electronic equipment from private households should have the possibility of returning WEEE at least free of charge"

Standard ADC Device Controller Configurations

Two standard configurations are offered based on the current versions of ADC software:

32 serial ports (4 serial boards) 2 GPI cards

64 serial ports (8 serial-8 boards) 2 GPI cards



To allow for future expansion the system is typically configured with a greater number of serial ports than is required. Additional cards, up to the specified maximums, may be added at a later date.

If serial ports are available, control of additional devices may be enabled via a software upgrade. For instructions on installing additional hardware or software, contact Harris Automation.




Board Slot Locations ADC Device Controller units are typically shipped with the boards in the following slots:

Board Slot Location Board Location

Serial Boards (8-Port or 16-Port)

Slots 05-12 Serial /Parallel Ports

onboard

GPI Slots 01 – 04 CPU/NICs /VGA onboard

Time Code/Sync Slot 0 Keyboard / Mouse onboard

If fewer than the maximum number of serial or GPI cards were ordered, then the slots designated for expansion are left empty.

Standard Board Placement in an ADC100 Chassis The following diagram illustrates the standard placement of boards for the 13-slot Device Controller. In this example, the maximum of eight, 8-port serial boards, 2 GPI boards, and 1 LTC Time Code card are installed.

About Serial and GPI Cards

All serial boards and GPI cards are configured and installed in their specified slots. Changing the boards or GPIs from their designated slots will result in improper functioning of the Device Controller.

About Serial Transfer of Control

If redundant Main and Backup Device Controllers are included in your system, one of two methods of transferring control between them is provided. This may be done for system maintenance, software upgrades, or in case of a Device Controller fault. In




both cases, the RS-422 connections from the Device Controller are connected to relay panels, which are able to simultaneously switch all RS-422 links at one time.

The relay panels have internal jumpers that must be correctly set for the appropriate mode of operation. A label is applied to the outside of the panel indicating the configuration as shipped, but care must be taken to ensure that the jumpers are properly set if the system is reconfigured.

In situations where a customer-supplied switching method, such as a data router, is used, it is the customer’s responsibility to determine the appropriate method of wiring the serial connection. For additional information on wiring of the RS-422 connection, reference document ADC Cabling Standards.

About Single Device Controller in the system

If there is only a single Device Controller in the system, or the Device Controllers are not in redundant pairs, for 8-Port Serial card RJ-11 adapters are provided and for 16-Port Serial Cards 68-way high density adapters are provided to terminate the serial cables in a DB-9. An optional bulkhead panel for mounting in the rear of the rack may be purchased from Harris.

For more information regarding cabling requirements and pinouts reference document, ADC Cabling Standards.

CHP Processor seating Even though the processor card has a retaining bracket at the rear, the end of the edge connector furthest from the bracket can become unseated from the motherboard during shipping.

It is therefore advisable to ensure the card is seated properly while installing other peripheral cards during the chassis setup.

This avoids incidents of CHP CPUs refusing to boot-up first time on site.

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8-Port Serial Card

About the 8-Port Serial Card In addition to standard, fixed cards, ADC automation systems also install serial cards in the Device Controller chassis.

This ADC serial board has 8 serial ports, each utilizing an RJ14 connector. ADC controls devices via an RS-422 connection with these ports. The number of boards installed is directly related to the number of devices that need to be controlled. Up to 8 serial cards may be installed for a maximum of 128 ports.

IMPORTANT NOTE ON 8-PORT & 16-PORT CARDS: 8-Port and 16-Port serial cards cannot be mixed in the same chassis. Only configurations in which all of the serial cards installed within a single chassis are of the same type are supported. However, within a facility any combination of 8 and 16 port cards may be used without restriction.

Drivers

8 port cards use a Windows driver that can be uniquely identified by normal Windows hardware installation processes.

For the 8 port card, the driver files are: • PCISer2K.inf • PCISer2K.sys

Once installed, the card used is completely transparent to ADC.

Harris 8-Port Serial Card Configuration

The Harris 8-port serial card must be configured for the proper serial ports. The cards should be numbered in order and there should be no duplicates. If a board is mis-configured, all remaining boards will remain functional, except any duplicate boards after the initial board will be ignored.

Switches 1-3 define the serial ports for that card.




Switch 4 is reserved for factory testing.

Switches 5-8 are reserved for future use.

Table of Switch Settings Serial Ports

Card # DIP Switch

1 2 3 4 5 6 7 8

1-8 0 0 (Off)

0 (Off)

0 (Off)

0 (Off)

0 (Off)

0 (Off)

0 (Off)

0 (Off)

9-16 1 1 (On)

0 (Off)

0 (Off)

0 (Off)

0 (Off)

0 (Off)

0 (Off)

0 (Off)

17-24 2 0 (Off)

1 (On)

0 (Off)

0 (Off)

0 (Off)

0 (Off)

0 (Off)

0 (Off)

5-32 3 1 (On)

1 (On)

0 (Off)

0 (Off)

0 (Off)

0 (Off)

0 (Off)

0 (Off)

33-40 4 0 (Off)

0 (Off)

1 (On)

0 (Off)

0 (Off)

0 (Off)

0 (Off)

0 (Off)

41-48 5 1 (On)

0 (Off)

1 (On)

0 (Off)

0 (Off)

0 (Off)

0 (Off)

0 (Off)

49-56 6 0 (Off)

1 (On)

1 (On)

0 (Off)

0 (Off)

0 (Off)

0 (Off)

0 (Off)

57-64 7 1 (On)

1 (On)

1 (On)

0 (Off)

0 (Off)

0 (Off)

0 (Off)

0 (Off)

Card LEDs Note: The first card is addressed 0 and displays no LEDs. This is normal.




8-Port Transfer Switch Support This card is used with the 8-Port Transfer Switch panel. This switch panel can be configured for either Cloning operations or for Main Backup operations.

For more information on this panel and how to set it up, see ADC Hardware Control Panels Reference.

Cabling For more information regarding cabling requirements and pinouts reference document, ADC Cabling Standards.

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16-Port Serial Card

About the 16-Port Serial Card In addition to standard, fixed cards, ADC automation systems also install serial cards in the Device Controller chassis. This ADC serial board has 16 serial ports, each utilizing an 68-way high density (VHDCI) connector. ADC controls devices via an RS-422 connection with these ports. The number of boards installed is directly related to the number of devices that need to be controlled.

The PCI serial controller card implements 16 full duplex serial channels with RS422/RS485 I/O and a standard PCI 3.0 interface to the host processor. All serial channels allow user setup of standard UART parameters including number of data bits, parity, stop bit, and baud rate.

The card includes 256 x 1 character FIFOs implemented for the transmitter and 512 x 1 character FIFOs implemented for the receiver for each of the serial ports. Connectivity to the serial ports is made via a single multi-pin connector to be defined separately.

RS422 Receiver Termination: Individual fixed surface mounted 121 ohm +/- 5% terminations are provided on the card for the RS422 receive signals.

Power Supply: Power for the PCI Serial Controller card is drawn from the +3.3V PCI connector power pins. The PRSNT1# and PRSNT2# pins are grounded indicating the card is present and demands a maximum of 7.5 Watts- dependent on the actual requirement of the final design.

The card contains two FPGA configuration EEPROMS programmable through a JTAG interface. One part contains the configuration for the ADC mode and the other contains the configuration for the Standard Serial Comms.




IMPORTANT NOTE ON 8-PORT & 16-PORT CARDS: 8-Port and 16-Port serial cards cannot be mixed in the same chassis. Only configurations in which all of the serial cards installed within a single chassis are of the same type are supported. However, within a facility any combination of 8 and 16 port cards may be used without restriction.

16-Port Serial Card Configuration In addition to standard, fixed cards, ADC automation systems also install serial cards in the Device Controller chassis.

This ADC serial board has 16 serial ports, each utilizing an 68-way high density (VHDCI) connector. ADC controls devices via an RS-422 connection with these ports. The number of boards installed is directly related to the number of devices that need to be controlled. Up to four 16-Port serial cards may be installed in a chassis for a maximum of 64 ports.

The 32Bit/33MHz PCI bus is the interface between the serial ports and the system computer. The card installs in a standard PCI 3.0 compliant motherboard with 3.3V signaling environment. The card supports standard PnP functionality by implementation of the standard PCI configuration space. Supported commands are Memory Read, Memory Write, Configuration Read, and Configuration Write.

Drivers

16 port cards use a Windows driver that can be uniquely identified by normal Windows hardware installation processes.

For the 16 port card the driver files are: • PCISer16.inf • PCISer16.sys

Once installed, the card used is completely transparent to ADC.

PCI Interrupts

PCI interrupts are not used in ADC mode

Table of Switch Settings The Harris 16-port serial card must be configured for the proper serial ports. The cards should be numbered in order and there should be no duplicates. If a board is mis-configured, all remaining boards will remain functional, except any duplicate boards after the initial board will be ignored.

An 8 position DIP switch is present on the card and is used to set the system port addresses and mode (ADC/D-Series). This register is read by the CPU and allows the application to set physical port locations to the dynamic address assigned to the card base address register by the operating system. The DIP switch setting is echoed in the Subsystem ID location of the configuration space.

Switches 1-3 define the serial ports for that card.

Switch 4 is reserved for factory testing.

Switches 5-8 are reserved for future use.




Revision/Configuration

Along with the DIP Switch, an 8 bit Revision/Configuration word is passed to the application.

Bits (7:4) indicate the board revision (0x0 is Rev A)

Bits (3:0) indicate the configuration of the board (0x0 will be the initial configuration of the board).

Serial Ports

Card # DIP Switch

1 2 3 4 5 6 7 8

1-16 0 0 (Off)

0 (Off)

0 (Off)

0 (Off)

0 (Off)

0 (Off)

0 (Off)

0 (Off)

17-32 1 1 (On)

0 (Off)

0 (Off)

0 (Off)

0 (Off)

0 (Off)

0 (Off)

0 (Off)

33-48 2 0 (Off)

1 (On)

0 (Off)

0 (Off)

0 (Off)

0 (Off)

0 (Off)

0 (Off)

49-64 3 1 (On)

1 (On)

0 (Off)

0 (Off)

0 (Off)

0 (Off)

0 (Off)

0 (Off)

Card LEDs Transmit, Receive, and Error indications are available for each of the 16 ports via green, yellow, and red LEDs respectively. Global Transmit and Receive LEDs are visible thru the rear bracket.

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

ErrorRXTX

Port Activity

Set Address

1 2 3 4 5 6 7 8

8-Port Transfer Switch Support For sites with existing 8-Port Transfer switches installed, but using the 16-port Serial card, can interface to the 8-Port transfer switch using a special 68-way cable with RJ-11 fan spread.

Contact Harris Automation support for information on this configuration and cabling option.


16-Port Transfer Switch Support This card is used with the 16-Port Transfer Switch panel. This switch panel can be configured for either Cloning operations or for Main Backup operations.






Using Fanout Cables Instead of the individual RJ-11 cables for each port, a single “fanout” cable is provided with each card. This cable allows a single connection to the board, while providing individual RJ-11 connection, with the same pinout as the 8 port card, at the other end. The design of the cables allows this to be accomplished without splices within the length of the cable. This approach greatly reduces the number of cables, simplifies the installation, connection, labeling, and dressing of cables, and improves the overall cabling to the CHP chassis. It does so without reducing the flexibility, as each port remains individually available and retains compatibility with all existing connections and documentation.




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Determining Ports on the Fanout Cable

The 8 port card was supplied with individual RJ-11 cables, which were unlabeled. This allowed the labeling of the cables according to each site’s standards. Due to the need to identify the individual ports of the 16 port fanout cable, they are manufactured with labels on each of the individual RJ-11 connectors. As the same cable would be used for all of the cards in a chassis, each port is labeled with both a number and a letter, with “I” and “O” omitted to avoid confusion with the numerals “0” and “1”. Customer supplied labels can then be applied to identify the position of the VHDCI connector and each of the RJ-11 connectors.

13 N

14 P

15 Q

16 R

9 J

10 K

11 L

12 M

5 E

6 F

7 G

8 H

1 A

2 B

3 C

4 D

13

14

15

16

9

10

11

12

5

6

7

8

1

2

3

4

29

30

31

32

25

26

27

28

21

22

23

24

17

18

19

20

45

46

47

48

41

42

43

44

37

38

39

40

32

34

35

36

61

62

63

64

57

58

59

60

53

54

55

56

49

50

51

52

1 2 3 4

Note that ‘I’is skipped

Note that ‘O’is skipped

Card

RJ Labels

SerialPort




Using Longer Fanout Cables The standard cables provided are 7 ft (210 cm) in total length, with a 3 ft (90 cm) portion a single cable from the VHDCI connector, carrying all 16 ports, and the remaining 4 ft (120 cm) individual cables for each port. 16 ft (485 cm) cables, with the single cable portion correspondingly longer, will also be available as a standard length if needed and can be specified at the time of the initial order. If a custom length is required, these can be manufactured at an additional cost and will have to be specified with sufficient advance notice.

4

ft (≈

120

cm)

3 ft

(≈90

cm

)

7 ft

(≈21

0 cm

)

502120-00

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4 ft

(≈12

0 cm

)12

ft (≈

365

cm)

16 ft

(≈48

5 cm

)

502120-01

Making your Own Fanout Cables The VHDCI connector is extremely high density, requiring specialized tooling for making connections, and the construction of the fanout involves re-jacketing of conductors within the length of the cable. The user assumes any risks involved in the use of cables other that those supplied by Harris.

It is strongly suggested that Harris supplied cables be used to fan out from the 16 port card’s VHDCI connecter to relay panels or RJ-11 bulkhead connectors, and locally supplied wiring be used from that point. However, all of the signal, pinout, and connection data can be provided for the fabrication of cabling or other connections.

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GPI Card

About the GPI Card In addition to standard, fixed cards, and configuration specific serial cards, ADC automation systems also install GPI cards in the Device Controller chassis.

The GPI (General Purpose Interface) Card used by the ADC™ playout automation system can have up to 8 input and 8 output GPI connections.

Eight Form C relays can switch and carry 2A loads making it suitable for latching power, data or other electronic signals for control applications.

Eight optically isolated inputs (rated for 5-30V) allow monitoring of off board switch closures, relays or for any other general purpose monitoring needs.

A maximum of four GPI boards may be installed, for a total of 32 input and 32 output GPIs, but not all are usable.

The actual number of GPI Inputs supported varies due to software restrictions. In current versions of ADC software, only the first 16 GPI inputs- those on the first two GPI cards- are usable.

This card is optimized for 24V DC/AC usage and is PCI bus specification 2.1 compliant.




GPI Outputs and Inputs Important Cloning Note: To ensure GPI (Input) Configurations do not cause the CLONE playlist to go out of sync, for the Main and Backup device servers, all GPI wiring should be wired to both Main and Clone.

Relay Output There are eight relay actuator outputs (for eight events) per board. Each is isolated and independently controllable.

Relay Type: SPDT (Form C)

Contact Rating: 2A carry current, bifurcated, gold clad, silver palladium

Operate Time: 2 milliseconds maximum

Release Time: 1 millisecond maximum

Insulation Resistance: 100 MΩ

Output Pinouts

The pinout for the outputs is:

1 2 3

Common

NormallyClosed

NormallyOpen

GPI Inputs (for triggering lists) The GPI inputs on the first two cards are used to trigger lists with the inputs on card 1 controlling lists 1-8 and the inputs on card 2 controlling lists 9-16. The mapping of each GPI input to a particular list is fixed and the inputs on cards 3 and 4, if installed, are not used.

The GPI card requires a voltage across the input in order to trigger it and the GPI breakout panel can be used to supply this voltage. This allows a contact closure to act as a list trigger.

By default, the panel is supplied already configured to utilize its own power supply. For each input, there is a pair of jumpers that may need to be configured.




If the trigger itself supplies a voltage, the jumpers can be set to pass it to the card. The inputs will trigger on the leading edge of a pulse of either polarity, as shown in the following examples: I

Usage Examples:




GPI Connector Pinouts It is expected that all GPI wiring will be done using the supplied breakout panel to facilitate both wiring and supplying power for input triggering.

In most (almost all) cases, the supplied cable is used to connect the GPI card to the supplied breakout panel, thus eliminating the need to break directly into the connector's pinout.

For reference the following pinouts of the PCI HD GPI card connectors is provided.

IMPORTANT: Only PCI footprint cards are used in the new Device Controller Chassis.

Connector By Pin By Function

1 Out 1 NC Out 1 Com 16 2 Out 2 NC Out 1 NO 31 3 Out 3 NC Out 1 NC 1 4 Out 4 NC Out 2 Com 17 5 Out 5 NC Out 2 NO 32 6 Out 6 NC Out 2 NC 2 7 Out 7 NC Out 3 Com 18 8 Out 8 NC Out 3 NO 33 9 In 1 (High) Out 3 NC 3 10 In 1 (Low) Out 4 Com 34 11 In 2 (High) Out 4 NO 35 12 In 2 (Low) Out 4 NC 4 13 In 3 (High) Out 5 Com 19 14 In 3 (Low) Out 5 NO 36 15 N/C Out 5 NC 5 16 Out 1 Com Out 6 Com 20 17 Out 2 Com Out 6 NO 37 18 Out 3 Com Out 6 NC 6 19 Out 5 Com Out 7 Com 21 20 Out 6 Com Out 7 NO 38 21 Out 7 Com Out 7 NC 7 22 Out 8 Com Out 8 Com 22 23 In 4 (High) Out 8 NO 39 24 In 4 (Low) Out 8 NC 8 25 In 5 (High) In 1 (High) 9 26 In 5 (Low) In 1 (Low) 10 27 In 6 (High) In 2 (High) 11 28 In 6 (Low) In 2 (Low) 12 29 In 7 (High) In 3 (High) 13 30 In 7 (Low) In 3 (Low) 14 31 Out 1 NO In 4 (High) 23 32 Out 2 NO In 4 (Low) 24 33 Out 3 NO In 5 (High) 25 34 Out 4 Com In 5 (Low) 26 35 Out 4 NO In 6 (High) 27




Connector By Pin By Function

36 Out 5 NO In 6 (Low) 28 37 Out 6 NO In 7 (High) 29 38 Out 7 NO In 7 (Low) 30 39 Out 8 NO In 8 (High) 40 40 In 8 (High) In 8 (Low) 41 41 In 8 (Low) N/C 15,42,43,44

42 N/C 43 N/C 44 N/C

GPI Breakout Panel Support This card is used with the GPI Breakout panel. Separate breakout panels are supplied for the GPI cards in Main and Backup Device Controllers, if present.



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LTC Time Code Card

About the Time Code Card For an ADC playout automation system installation the Device Controller chassis comes with an LTC Time Code card installed. The time code input provides a reference for synchronizing operation to your house clock system.

It is recommended that no daylight savings time offset be applied to the time code, especially in environments where lists in multiple time zones are controlled.

In NTSC environments, it is essential that this be a drop frame source.

1

2

3

1 Gnd2 TC +3 TC -

Time Code Input

Time code input The time code input requires output HIGH and LOW from a SMPTE/EBU time code source.

This is a balanced signal with a floating ground.

The cable shield is not used.

The TC reader card can accept an input signal from +1.4Vpp to +2.8Vpp.




To Install the Mating Connector on the Time Code Cable The TC/Sync board has a Mini-XLR audio connector installed for the time code input, and one mating connector is supplied. The following steps explain how to properly install the mating connector on the time code cable:

NOTE: Although quite durable, once installed, this connector is easily damaged and care should be taken. If the connector is damaged, contact your Project Manager for a replacement.

Step Action

1 Unscrew the black plastic hood from the back of the connector then slip it over the end of the audio cable you will be using. Make sure that the threaded end of the hood is closest to the end of the cable.

2 Pull the 4-fingered cable clamp assembly out of the Mini-XLR connector body then slip it over the end of the audio cable. Make sure that the black plastic end of the cable clamp assembly is closest to the end of the cable.

3 Gently tap or push the pin block out of the Mini-XLR connector shell then carefully fill each of the three solder cup pins with solder.

4 Being careful not to cut any of the soft copper conductors, prepare the end of your audio cable by cutting back the outer insulation and shield by 11mm (7/16"). Then strip the end of each wire back by 3mm (1/8") and then thin the end of each wire. We recommend that the ground connection be insulated and left unattached.

5 Note the tiny pin numbers molded into the pin block face.

6 When making the ground connection, sweat solder your ground wire to the pin 1 solder cup. Note that this pin is recessed slightly with respect to the other two pins (will always make the ground connection first).

7 Sweat solder your "LTC+" wire to the pin 2 solder cup (this is the pin farthest away from the flat side of the pin block).

8 Sweat solder your "LTC-" wire to the pin 3 solder cup (the only one left).

9 Push the pin block back into the Mini-XLR connector shell, noting the alignment key that engages the slot in the shell then slide the cable clamp assembly firmly into place. Use pliers to clamp the four fingers around the cable (this keeps it from pulling out) then screw the black plastic hood onto the Mini-XLR connector.

Video Sync A video reference signal to the Time Code Card must be provided. The signal may be black burst or bars that are locked to house sync. Although this board is used to lock the system to vertical sync, a composite sync signal must be provided. To connect the video reference to the Device Controller, simply connect the coaxial cable (providing the video signal) to the sync board’s standard BNC connector.




Sync


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PCA Serial RS-232/422 Card

The Serial Card A standard PCA serial card is installed in the workstation PC. This card resides in any slot and is used when connecting to a device panel (MCS-Transport Panel, MCS-Clip24, etc.) via RS-232/422 communications.

A standard off-the self serial cable is used to connect the serial card to a device panel.

IMPORTANT: This card is mentioned here for completeness. It is not installed on a Device Controller. It is installed on a workstation.

The following diagram illustrates a PCA Serial RS-232/422 card.

DB9

PCA Serial RS-232 / 422

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Network Interface Card

The NIC Optionally, to supplement the two on-board NICs, additional 1 GB Ethernet cards can be added to the chassis as required.

A standard network cable serial cable is used to connect the NIC to the network.

IMPORTANT: The addition of extra NICs will take up slots in the Device Controller chassis and reducing the number of slots available to use for serial cards

The following diagram illustrates a standard, low profile PCA NIC.

RJ45

PCA NIC (Low Profile)


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Computer Network (LAN) Wiring

About the Network Connection Regardless of the automation system (ADC or D-Series), all Device Controller chassis come with two GigE NIC two onboard. Additional NICs may be installed in any available slots.

Using TCP/IP On the CPU card, two network interfaces are provided. In certain installations, the second interface may be used to provide a TCP/IP connection to the Device Controller. This may be utilized for device control or WAN applications. If used, this connection may be through a router as needed.

TCP/IP

Automation

REMINDER: All cabling between the Device Controller, relay panels, GPI breakouts, and devices need to be run BEFORE a Harris installer arrives at your site.


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Unit Replacement

Notice to the Original Purchaser If this unit fails under normal use, and the unit is within Harris’ Standard Warranty period and/or is covered under a valid Support Contract with Harris, and Harris determines - in its sole discretion - that the product is defective, and provided that the purchaser returns the product, properly packaged and freight prepaid to Harris, Harris will - at its option - repair or replace the product.

No warranty is implied or expressed as to the suitability of this product for a particular usage and Harris is not liable for any special, indirect, or consequential damages, however caused.

To Return a Unit Follow this procedure when returning a defective unit to Harris for replacement.

Stage Action

1 Contact your Harris Representative to report the problem.

2 Get an RMA number (Return Materials Authorization) for the unit from Harris.

3 Request the proper “ship to” address: The Americas Europe, Asia, Africa Harris Corporation BCD Automation 9800 S. Meridian Blvd Englewood, CO 80112 USA Ph +1 303 476 50000

Harris Corporation BCD Automation Eskdale Road Winnersh Triangle Reading, Berkshire England RG41 5TS Ph +44 (0) 118 9648189

4 Repackage the unit and Ship To: the Harris office designated in stage 3.

5 Harris will, at its option, repair or replace the product.

To Order a New or Replacement Unit Contact your Harris Automation representative to order a Professional Automation Computer. When ordering specify the unit by its Product Code.

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Device Type Product Code

8-Port Serial Card 500693-06

16-Port Serial Card 502028-01

GPI PCI Card 50494

LTC Time Code Reader Sync Card 50339

NIC 50740

ADC Device Controller Board Set Install Ref g6

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