ADB22X Disc Brake / Hub Parts Information Book

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Contents3 Dana Australia Sales & Customer Service Contact List

4 ADB22X Disc Brake / Hub Parts Information

6 Spicer Hubs & Rotors

7 Parts Information

9 Wheel Seals

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Dana Australia Sales & Customer Service Contact ListBrad WolstenholmeHead of Sales & Marketing

+61 418 972 143

brad.wolstenholme@dana.com

Commercial Vehicle

Peter VerdeSales Manager – OE

+61 408 136 824

paul.french@dana.com

Jock PickfordFleet Manager

+61 408 571 498

jock.pickford@dana.com

Customer Service & Product Support

Aftermarket

Shane Carey Product Support Manager

+61 438 559 385

shane.carey@dana.com

Jagath Dharmabandu Program Manager - Aftermarket

+61 419 499 436

jagath.dharmabandu@dana.com

John RamseySales Manager – Aftermarket

+61 425 777 915

john.ramsey@dana.com

Michael ParkerBusiness Development Manager

+61 418 962 060michael.parker@dana.com

Warren FarrugiaCustomer Service Manager

+61 408 308 995

warren.farrugia@dana.com

Paul FrenchBusiness Development Manager

+61 408 136 824

paul.french@dana.com

Suzanne WestwellSenior Customer Service Coordinator

Vivian CameronSupport Coordinator

1300 00 DANA aus.spicer@dana.com

+61 3 8779 8504 vivian.cameron@dana.com

Technical Support

Nicole NoyProduct Support Officer

+61 3 8779 8504 nicole.noy@dana.com

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ADB22X Disc Brake / Hub Parts Information

A Thickness of a new pad (1.181 in.) (30mm).

B Backing plate thickness (0.360 in.) (9mm).

C Minimum thickness of friction material (0.080 in.) (11mm); replace pads.

D Minimum thickness of a worn pad (0.433 in.). Minimum rotor thickness (1.46 in.) (37mm).

E Thickness of a new rotor (1.77 in.) (45mm). Minimum rotor thickness (1.46 in.) (37mm).

Rotor Surface InspectionInspect the rotor at each change of pads for grooves and cracks. The action to take depends on the type of rotor, and also the size, depth and direction of the imperfections, see Figure 22.

Rotor Turning (Grinding)Bendix rotors are normally service-free.

Turning of Bendix spline rotors is not permitted.

Conventional rotors may be turned when changing pads, but is not normally necessary. In the case of severe grooving of the entire friction surface, however, turning could be useful, and may increase the load-bearing surface of the pads. To meet Bendix recommendations, the minimum rotor thickness after turning must be greater than 1.53 in. (39mm).

Change the rotor when the rotor thickness is 37mm.

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ADB22X Disc Brake / Hub Parts Information

For further service / maintenance information for models: ADB22X & ADB22X-V Bendix Spicer Foundation Brakes refer to manual SD-23-7541

1

®

Bendix® ADB22X™, ADB22X-V™ Air Disc Brakes

SD-2

3-75

41

SECTION ONE: AIR DISC BRAKE OVERVIEW

1.1 DESCRIPTIONBendix® ADB22X™ and ADB22X-V™ Air Disc Brakes

Bendix® ADB22X-V™

FIGURE 1 - BENDIX® ADB22X™ AIR DISC BRAKES

Sections in this DocumentSection Page

1-5

6-89

10-1516-37

Full Index - see Page 38

Section OneSection Page

113333

FIGURE 2 - TYPICAL PART NUMBER LABEL LOCATION

Bendix Part Number

Serial No.

Customer Part Number

FIGURE 3 - PART NUMBER LABEL INFORMATION

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Spicer Hubs & RotorsItem No. Item Description

10082993 Hub & Rotor – FF Front Preset Alum 285 ABS 2.59” Stud

10083005 Hub & Rotor – FF Front Preset CI 285 ABS 2.50” Stud

10083011 Hub & Rotor – FL Front Preset CI 285 ABS 2.56” Stud

10084418 Hub & Rotor – R Drive Preset AL 285 ABS 3.27” Stud

For further service / maintenance information for Conmet Hubs – steer and drive models: Refer to manual 10008647 Rev A

Steer, Drive and Trailer Hubs with Manually Adjusted Bearings

for ConMet® Hub Assemblies

Service Manual

Aluminum Hub Iron Hub

Drive Hub Steer Hub

Above: Splined Disc Rotor on Aluminium Drive Hub Above: Splined Disc Rotor on Aluminium Steer Hub

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Parts InformationPart Description

(FF) E-Series Steer Axle (Type 18 Booster) (FL) D2000 Steer Axle (Type 18 Booster)RH AM RH LH AM LH RH AM RH LH AM LH

Caliper Assembly Steer 5015409 K081142 5015410 K081143 5015409 K081142 5015410 K081143Caliper Assembly Fwd DriveCaliper Assembly Rear DrivePad Kit (One Axle) K070796 K070796 K070796 K070796Splint Kit (25 in kit) 803151 803151 803151 803151Shear Adaptor (Box of 10) 802455 K000029 802455 K000029 802455 K000029 802455 K000029Adjuster Cover 802456 802456N 802456 802456N 802456 802456N 802456 802456NWheel End Kit 802119 K092079 802119 K092079 802119 K092079 802119 K092079Guide Pin, Seal & Boot Kit 803114 803114N 803114 803114N 803114 803114N 803114 803114NGuide Pin Grease 5g II14525 II14525 II14525 II14525Guide Pin Grease 100g K021964 K021964 K021964 K021964Spring Brake Actuator (Steer) K028022 K028022 K028022 K028022Spring Brake Actuator (Drive)Steer Axle Pad Sheild Kit 802948 802948 802948 802948Drive Axle Pad & Rotor Sheild KitSplined Disc Rotor 802083 802083 802083 802083ConMet Pre-set Wheel Bearing Kit – Steer 10081727 10081728ConMet Wheel Bearing Wheel Bearing Kit – DriveHub & Rotor Assembly – Alloy Hub 10082993 10082993Hub & Rotor Assembly – Cast Iron Hub 10083005 10083005 10083011 10083011Wheel Seal Not Sold Separately 10045885 10045885 10045883 10045883Wheel Seal & Spacer Kit 10081518 10081518 10081519 10081519Inner Cup & Cone Set 10041925 10041925Outer Cup & Cone Set 10041926 10041926Inner Cone 103596 103596Inner Cup 103597 103597Outer Cone 103594 103594Outer Cup 103595 103595Spacer Use Seal & Spacer Kit 103592 103592 10003807 10003807Wheel Stud 10023593 10023593 10001399 10001399ABS Ring Service Kit 10009780 10009780 107912 107912Hubcap LMS Blue Cap 976630 976630 976630 976630Splined Disc Rotor Attaching Kit K037766 K037766 K037766 K037766

Spicer is now selling ultra-premium synthetic grease, available in 10-packs of 14 oz. tubes (SPL 1051) or 1-gallon tubs (SPL 1052). It’s part of a complete line of lubricants manufactured to meet the exact specifications of genuine Spicer products.

Also:Spicer 80W-140:

• Delivers extended drain intervals for vocational trucks

• Provides protection and performance in front and rear driven axle gear boxes where API GL-5 lubricants are specified

• Contains an anti-wear additive

• Contains rust, oxidation and corrosion inhibitors - Protect bearings- Reduce component wear- Promote longer gear and lubricant life

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Parts InformationPart Description

Drive Axle (Neway 18/24 Air Chamber) Drive Axle (Airglide 18/24 Air Chamber)RH AM RH LH AM LH RH AM RH LH AM LH

Caliper Assembly SteerCaliper Assembly Fwd Drive K047614 K081142 K017615 K081143 K047610 K081142 K047611 K081143Caliper Assembly Rear Drive K047614 K081142 K017615 K081143 K047612 K081142 K047613 K081143Pad Kit (One Axle) K070796 K070796 K070796 K070796Splint Kit (25 in kit) 803151 803151 803151 803151Shear Adaptor (Box of 10) 802455 K000029 802455 K000029 802455 K000029 802455 K000029Adjuster Cover 802456 802456N 802456 802456N 802456 802456N 802456 802456NWheel End Kit 802119 K092079 802119 K092079 802119 K092079 802119 K092079Guide Pin, Seal & Boot Kit 803114 803114N 803114 803114N 803114 803114N 803114 803114NGuide Pin Grease 5g II14525 II14525 II14525 II14525Guide Pin Grease 100g K021964 K021964 K021964 K021964Spring Brake Actuator (Steer)Spring Brake Actuator (Drive) K025670 K025670 K025670 K025670Steer Axle Pad Sheild KitDrive Axle Pad & Rotor Sheild Kit 803130 803130 803130 803130Splined Disc Rotor 802083 802083 802083 802083ConMet Pre-set Wheel Bearing Kit – SteerConMet Wheel Bearing Wheel Bearing Kit – Drive 10081729 10081729Hub & Rotor Assembly – Alloy Hub 10084418 10084418 10084418 10084418Hub & Rotor Assembly – Cast Iron HubWheel Seal Not Sold Separately 10045887 10045887 10045887 10045887Wheel Seal & Spacer Kit 10081520 10081520 10081520 10081520Inner Cup & Cone SetOuter Cup & Cone SetInner Cone 103598 103598 103598 103598Inner Cup 103599 103599 103599 103599Outer Cone 103600 103600 103600 103600Outer Cup 103601 103601 103601 103601Spacer Use Seal & Spacer Kit 103593 103593 103593 103593Wheel Stud 10005669 10005669 10005669 10005669ABS Ring Service Kit 10019967 10019967 10019967 10019967Hubcap LMS Blue Cap 976630 976630 976630 976630Splined Disc Rotor Attaching Kit K037766 K037766 K037766 K037766

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Wheel SealsWheel Seals for the Spicer / Bendix ADB22X Disc BrakeNew Dana Part-No Description Replaces Discontinued Item

10081518 Wheel Seal & Spacer Kit to suit FF (Dana E Series) Steer Axles 10005430

10081519 Wheel Seal & Spacer Kit to suit FL (Dana D Series) Steer Axles 43761

10081520 Wheel Seal & Spacer Kit to suit R Drive Axles 10005431

10083005 Hub & Rotor FF Front PreSet CI 285 ABS 2.50” Stud with ConMet Seal 10025687

10083011 Hub & Rotor FL Front PreSet CI 285 ABS 2.56” Stud with ConMet Seal 10025642

10082993 Hub & Rotor FF Front PreSet AL 285 ABS 2.59” Stud with ConMet Seal 10025564

10084418 Hub & Rotor R Drive PreSet AL 285 ABS 3.27” Stud with ConMet Seal 10025558

Individual wheel seals are no longer available and are now available as a seal and spacer kit.

Note: Spacers SHOULD NOT be reused, and must be replaced with new when fitting a new wheel seal.

Dana Australia8 Hudson Court, Keysborough VIC 3173Phone: 1300 00 DANAwww.dana.com.au

Copyright Dana Australia 2018All rights reserved. Dana Australia.Published in Australia, May 2018

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