ADAP-KOOL® Wireless Monitoring Kristian Breitenbauch Sales Manager Nordic & Baltic Region Food...
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ADAP-KOOL® Wireless Monitoring
Kristian BreitenbauchSales Manager Nordic & Baltic Region
Food Retail
R E F R I G E R A T I O N A N D A I R C O N D I T I O N I N GR E F R I G E R A T I O N A N D A I R C O N D I T I O N I N G F O O D R E T A I LF O O D R E T A I L
Agenda
1. Presenter
2. Temperature monitoring
3. Wireless system advantages
4. System overview1. The parts in the wireless monitoring solution2. Network technology
5. Planning the installation
R E F R I G E R A T I O N A N D A I R C O N D I T I O N I N GR E F R I G E R A T I O N A N D A I R C O N D I T I O N I N G F O O D R E T A I LF O O D R E T A I L
Presenter
• Kristian Breitenbauch– Business Area - Food Retail – Business Development Manager for Systems– Sales manager for Nordic & Baltic Region
• Danish Citizen• Live and work out Aarhus in Denmark• Married, twin girls @ 1 year
R E F R I G E R A T I O N A N D A I R C O N D I T I O N I N GR E F R I G E R A T I O N A N D A I R C O N D I T I O N I N G F O O D R E T A I LF O O D R E T A I L
ADAP-KOOL® Electronic Controls
• ADAP-KOOL® means adaptive refrigeration controls which:– Automatically adapts to changing conditions ensuring optimal
system performance
• This is done through: – Adaptive superheat– Adaptive suction pressure – Adaptive condensing pressure– Adaptive defrost– Adaptive Rail-heat– AKD– Adaptive wireless network
• More than 15.000 systems installed
R E F R I G E R A T I O N A N D A I R C O N D I T I O N I N GR E F R I G E R A T I O N A N D A I R C O N D I T I O N I N G F O O D R E T A I LF O O D R E T A I L
Temperature Monitoring
• Required to fulfil HACCP requirements– Conducted manually according to local standards– Performed automatically by an electronic system
• Automatically collecting temperature logs:– No manual work required– Always done as required
• Requirements are varying– Most likely only to become stricter in the future
R E F R I G E R A T I O N A N D A I R C O N D I T I O N I N GR E F R I G E R A T I O N A N D A I R C O N D I T I O N I N G F O O D R E T A I LF O O D R E T A I L
Danfoss Wireless System
• A wireless system supporting temperature quality through: – Checking– Monitoring – Reporting temperatures
• Wireless temperature monitoring is attractive due to:– No need for wires– Faster and cheaper installation– Moving cabinets does not require re-installation– Battery driven nodes gives more freedom
R E F R I G E R A T I O N A N D A I R C O N D I T I O N I N GR E F R I G E R A T I O N A N D A I R C O N D I T I O N I N G F O O D R E T A I LF O O D R E T A I L
The Main Wireless Products
• Wireless Reciever WR200
• Wireless Sensor Node (WS-100)– Models for 1 & 4 sensors– Can work as a router as well
• Wireless Handheld Terminal (WT-150)
R E F R I G E R A T I O N A N D A I R C O N D I T I O N I N GR E F R I G E R A T I O N A N D A I R C O N D I T I O N I N G F O O D R E T A I LF O O D R E T A I L
General Advantages
• Wireless sensor nodes are very suited for:– Retro fit solutions to fulfil HACCP– Separate product sensor– Integral cabinets – Cabinets not on the network
• The Wireless Handheld terminal is very suited for:– Controlling entrance/received temperature of goods– Manual check of temperatures– Increasing awareness of temperature quality among store
personnel – Verification of product temp vs air control temp
R E F R I G E R A T I O N A N D A I R C O N D I T I O N I N GR E F R I G E R A T I O N A N D A I R C O N D I T I O N I N G F O O D R E T A I LF O O D R E T A I L
One Package – Several Usage Areas
• The wireless portfolio can be used for:1. Stand-alone temperature monitoring2. Temperature monitoring with remote access3. Temperature monitoring for AKA systems4. Temperature monitoring for AK Systems
R E F R I G E R A T I O N A N D A I R C O N D I T I O N I N GR E F R I G E R A T I O N A N D A I R C O N D I T I O N I N G F O O D R E T A I LF O O D R E T A I L
The Wireless Nodes
• Sensors node models:1. Node for one AKS11/122. Node for four AKS11/123. Node acting as router (connect no1 to mains)
• General info– Min 3 years batt. life.– Measure every xx min (programmable).– - 50 to +50 degrees Celsius– Requires external power if ”router” function
R E F R I G E R A T I O N A N D A I R C O N D I T I O N I N GR E F R I G E R A T I O N A N D A I R C O N D I T I O N I N G F O O D R E T A I LF O O D R E T A I L
The Wireless Handheld Terminal 150
• Infrared or insertion (core) temperature measurements – Store measurements in up to 64 groups– User programmable text
• -30 to + 70 degrees Celsius• Wireless communication to AK-WD250 and AK-WR200• Routing possibility (can communicate via routers)• Log’s are stored in system• Battery power –charger included
R E F R I G E R A T I O N A N D A I R C O N D I T I O N I N GR E F R I G E R A T I O N A N D A I R C O N D I T I O N I N G F O O D R E T A I LF O O D R E T A I L
The Wireless Receiver
• Central unit:– Max 99 nodes– Mesh network technology.
• Automatic routing / redundant routing• Self healing
– Web server integrated– Integrates to AK systems via RS232 or IP– External antenna
R E F R I G E R A T I O N A N D A I R C O N D I T I O N I N GR E F R I G E R A T I O N A N D A I R C O N D I T I O N I N G F O O D R E T A I LF O O D R E T A I L
WD & WL Webserver
• Basic webserver integrated for easy access– Still integration to AK® systems
R E F R I G E R A T I O N A N D A I R C O N D I T I O N I N GR E F R I G E R A T I O N A N D A I R C O N D I T I O N I N G F O O D R E T A I LF O O D R E T A I L
Advantages of Wireless Monitoring
• Wireless system advantages– Simple temperature logs for HACCP– Reduced installation time as no wires needed– Web server access– Plug-and-play functionality
• Wireless monitoring integrates to existing and new systems– AKA 24X and AKM– AK SM350&720
R E F R I G E R A T I O N A N D A I R C O N D I T I O N I N GR E F R I G E R A T I O N A N D A I R C O N D I T I O N I N G F O O D R E T A I LF O O D R E T A I L
Wireless on AKA Systems
WirelessReceiver 150
AKA241
Handheld Terminal
Wireless node – 1 sensor
Wireless node – 4 sensor
Wireless node – acting as a router
•Integration to AKA•Retrofits and integrals in existing systems
R E F R I G E R A T I O N A N D A I R C O N D I T I O N I N GR E F R I G E R A T I O N A N D A I R C O N D I T I O N I N G F O O D R E T A I LF O O D R E T A I L
Wireless on AK Systems
WirelessReceiver 150 Handheld Terminal
Wireless node – 1 sensor
Wireless node – 4 sensor
Wireless node – acting as a router
•Integration to AKA•Retrofits and integrals in existing systems
R E F R I G E R A T I O N A N D A I R C O N D I T I O N I N GR E F R I G E R A T I O N A N D A I R C O N D I T I O N I N G F O O D R E T A I LF O O D R E T A I L
Adaptive Healing – Mesh Network
• Traditional star network– Very simple - traditional way of thinking– Problems if obstacles block radio transmission – All nodes must be within direct range– Weak links will need many retransmissions
• Meshed network - Danfoss– Routers will be able to forward messages– Obstacles can be overcome – Range can be extended – Weak links are not used 1
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R E F R I G E R A T I O N A N D A I R C O N D I T I O N I N GR E F R I G E R A T I O N A N D A I R C O N D I T I O N I N G F O O D R E T A I LF O O D R E T A I L
Planning Installation
•It is a good idea to plan the installation
•The alternative is trial & error
•Trail & Error costs much more time during the installation phase
•Without planning there is a risk of not having optimal repeater placement
R E F R I G E R A T I O N A N D A I R C O N D I T I O N I N GR E F R I G E R A T I O N A N D A I R C O N D I T I O N I N G F O O D R E T A I LF O O D R E T A I L
Planning the installation
CU
1 2CU
3CU
1.Put all nodes on a floorplan (1)2.Drav a circle (R =10-15m) arrund the central unit3.Nodes at the perimeter and close to other nodes outside the circle are
good candidates to be repeaters4.Draw a circle arround the repeater (3)5.Continue finding good repeaters, and draw circles around them until all
nodes are inside a circle (4)6.Check that no node has more than 4 hops to the central unit
4CU
R E F R I G E R A T I O N A N D A I R C O N D I T I O N I N GR E F R I G E R A T I O N A N D A I R C O N D I T I O N I N G F O O D R E T A I LF O O D R E T A I L
An Approved Solution for Europe• The solution is approved is the following countries
R E F R I G E R A T I O N A N D A I R C O N D I T I O N I N GR E F R I G E R A T I O N A N D A I R C O N D I T I O N I N G F O O D R E T A I LF O O D R E T A I L
End
• Product is released and • Thanks for listening• Questions
R E F R I G E R A T I O N A N D A I R C O N D I T I O N I N GR E F R I G E R A T I O N A N D A I R C O N D I T I O N I N G F O O D R E T A I LF O O D R E T A I L
Support Slides
R E F R I G E R A T I O N A N D A I R C O N D I T I O N I N GR E F R I G E R A T I O N A N D A I R C O N D I T I O N I N G F O O D R E T A I LF O O D R E T A I L
Wireless Sensor Node
R E F R I G E R A T I O N A N D A I R C O N D I T I O N I N GR E F R I G E R A T I O N A N D A I R C O N D I T I O N I N G F O O D R E T A I LF O O D R E T A I L
Wireless Overview 2007
Monitoringsensor
Wireless Monitoring Receiver AK System
Handheld
WAN
Retail care integration
AKA241AKA 245 GW
R E F R I G E R A T I O N A N D A I R C O N D I T I O N I N GR E F R I G E R A T I O N A N D A I R C O N D I T I O N I N G F O O D R E T A I LF O O D R E T A I L
Central unit:• Max 99 nodes• Stores all measurements for 1 week
(before consolidation).• Mesh network technology.
• Automatic routing / redundant routing• Self healing
• Web server integrated• ARM9 processor & Linux• Build-in mobile phone• Battery Back-up.• External dc supply (12Vdc)
Hand held unit:• Store measurements in up to
64 groups with user programmable text.
• Infrared or insertion temperature measurements.
Customeraccess to reports
Wireless temperature monitoring:Main features
Sensor nodes:• Min 3 years batt. life.• Measure every xx min
(programmable).• Alarm limits• Requires external power if
”router” function
Temperature sensor
(1 sensor)
RS232
TCP/IP
Retail Care
VPN
RF communication Zensys 868MHz /
908 MHz.
April 2007 release
R E F R I G E R A T I O N A N D A I R C O N D I T I O N I N GR E F R I G E R A T I O N A N D A I R C O N D I T I O N I N G F O O D R E T A I LF O O D R E T A I L
AK-WD250or AK-WR200
AK-WS100(max 99 units)
AK-WT150(max 5 units)
Browser
• Access to AK-WD/R’s build-in WEB server via a standard browser.
• Full support of all functions in AK-WD250 and AK-WR200.
AKM
RS232
AK-ST500
Ethernet
Ethernet
• AK-WD/R parameters are integrated in AKM standard menu structure.
• Full support of all functions in AK-WD250 and AK-WR200.
User interface for AK-WD250 & AK-WR200:
• AK-WD/R parameters are integrated in AK-ST500 standard menu structure
• Full support of all functions in AK-WD250 and AK-WR200.
• AK-WD250 has a local keyboard and display for access to a few selected parameters:
• Read AK-WS name and current temperature.• Read AK-WT name.• Set network address, access code, time,..• Installation mode / operation mode.• Activate / de-activate AK-WS nodes
April 2007 release
R E F R I G E R A T I O N A N D A I R C O N D I T I O N I N GR E F R I G E R A T I O N A N D A I R C O N D I T I O N I N G F O O D R E T A I LF O O D R E T A I L
Ethernet
WAN
AK-WD250
AK-WS100(max 99 units)
AK-WT150(max 5 units)
AK-WD250 stand alone:
System characteristics:
• The Retail Care offers support for logs and alarms in AK-WD250.
• Via VPN
• Via GSM? (not decided)
GSM/SMS
Consolidated data:Min, Max, Average per day
Retail Care
or
April 2007 release
R E F R I G E R A T I O N A N D A I R C O N D I T I O N I N GR E F R I G E R A T I O N A N D A I R C O N D I T I O N I N G F O O D R E T A I LF O O D R E T A I L
AK-WD250
AK-WS100(max 99 units)
AK-WT150(max 1 unit)
AKA245 (AKM) support for AK-WD250:
System characteristics:
• The AK-WD250 is handled as a “gateway” in AKA245 and AKM context.
• The AK-SM720 offers full support of all functions in AK-WD250.
• Logs from the last 7 day’s defined and stored in AK-WD250 can be uploaded and presented in AKM and archived on AKM.
• Measurements from AK-WT150 are presented as log curves.
• Full support of alarms from AK-WD250
• Full support of all read/ write parameters in AK-WD250.
AKA245AKA241
RS232L
ON
AKM
Dan
buss
April 2007 release
R E F R I G E R A T I O N A N D A I R C O N D I T I O N I N GR E F R I G E R A T I O N A N D A I R C O N D I T I O N I N G F O O D R E T A I LF O O D R E T A I L
AK-WS100(max 99 units)
AK-WT150(max 1 unit)
AKA245 (AKM) support for AK-WR200:
System characteristics:
• The AK-WR200 is handled as a “gateway” in AKA245 and AKM context.
• The AK-SM720 offers full support of all functions in AK-WR200.
• Logs from the last 7 day’s defined and stored in AK-WR200 can be uploaded and presented in AKM and archived on AKM.
• Measurements from AK-WT150 are presented as log curves.
• Full support of alarms from AK-WR200
• Full support of all read/ write parameters in AK-WR200.
AKA245AKA241
RS232L
ON
AKM
Dan
buss
AK-WR200
April 2007 release
R E F R I G E R A T I O N A N D A I R C O N D I T I O N I N GR E F R I G E R A T I O N A N D A I R C O N D I T I O N I N G F O O D R E T A I LF O O D R E T A I L
AK-SM720
Ethernet
WAN
AK-WD250
AK-WS100(max 99 units)
AK-WT150(max 5 units)
AK-SM720 support for AK-WD250:
AK-ST500
System characteristics:
• The AK-WD250 is handled as a “controller” in AK-SM context.
• The AK-SM720 offers full support of all functions in AK-WD250.
• Logs from the last 7 day’s defined and stored in AK-WD250 can be uploaded and presented in AK-ST500, and stored in .csv format on AK-ST500.
• Measurements from AK-WT150 are presented as log curves, and stored in .csv format on AK-ST500.
• Full support of alarms from AK-WD250
• Full support of all read/ write parameters in AK-WD250.
• AK-SM720 log’s can be defined on AK-WS and AK-WT sensor measurements.
April 2007 release
EM-100
R E F R I G E R A T I O N A N D A I R C O N D I T I O N I N GR E F R I G E R A T I O N A N D A I R C O N D I T I O N I N G F O O D R E T A I LF O O D R E T A I L
AK-SM720
AK-WS100(max 99 units)
AK-WT150(max 5 units)
AK-SM720 support for AK-WR200:
AK-ST500
System characteristics:
• The AK-WR200 is handled as a “controller” in AK-SM context.
• The AK-SM720 offers full support of all functions in AK-WR200.
• Logs from the last 7 day’s defined and stored in AK-WR200 can be uploaded and presented in AK-ST500, and stored in .csv format on AK-ST500.
• Measurements from AK-WT150 are presented as log curves, and stored in .csv format on AK-ST500.
• Full support of alarms from AK-WR200
• Full support of all read/ write parameters in AK-WR200.
• AK-SM720 log’s can be defined on AK-WS and AK-WT sensor measurements.
AK-WR200
April 2007 release
Ethernet
WAN
EM-100
R E F R I G E R A T I O N A N D A I R C O N D I T I O N I N GR E F R I G E R A T I O N A N D A I R C O N D I T I O N I N G F O O D R E T A I LF O O D R E T A I L
AK-WD250
AK-WS100(max 99 units)
AK-WT150(max 5 units)
AK-SM350 support for AK-WD250:
AK-ST500
System characteristics:
• The AK-WD250 is handled as a “controller” in AK-SM context.
• The AK-SM350 offers full support of all functions in AK-WD250 via AK-ST500.
• Logs from the last 7 day’s defined and stored in AK-WD250 can be uploaded and presented in AK-ST500, and stored in .csv format on AK-ST500.
• Measurements from AK-WT150 are presented as log curves, and stored in .csv format on AK-ST500.
• Full support of alarms from AK-WD250.
• Full support of all read/ write parameters in AK-WD250 via AK-ST500.
• AK-SM350 log’s can be defined on AK-WS and AK-WT sensor measurements.
• The local AK-SM350 display support the following functions in AK-WD250:
• Presentation of actual temperature and alarm limits per sensor.NB! AK2-SM350 supports max 65 points!
• Setting of selected parameters (alarm limits).
• Presentation of AK-SM350 log curves.
• Alarm notification and acknowledge.
AK-SM350
Ethernet
WAN
EM-100
April 2007 release
NB! G.Ley is evaluation if AK2-SM350 Point View can be extended from 4 to 65.
R E F R I G E R A T I O N A N D A I R C O N D I T I O N I N GR E F R I G E R A T I O N A N D A I R C O N D I T I O N I N G F O O D R E T A I LF O O D R E T A I L
AK-WS100(max 99 units)
AK-WT150(max 5 units)
AK-SM350 support for AK-WR200:
AK-ST500
AK-SM350
AK-WR200
Ethernet
WAN
EM-100
April 2007 release
System characteristics:
• The AK-WD250 is handled as a “controller” in AK-SM context.
• The AK-SM350 offers full support of all functions in AK-WD250 via AK-ST500.
• Logs from the last 7 day’s defined and stored in AK-WD250 can be uploaded and presented in AK-ST500, and stored in .csv format on AK-ST500.
• Measurements from AK-WT150 are presented as log curves, and stored in .csv format on AK-ST500.
• Full support of alarms from AK-WD250.
• Full support of all read/ write parameters in AK-WD250 via AK-ST500.
• AK-SM350 log’s can be defined on AK-WS and AK-WT sensor measurements.
• The local AK-SM350 display support the following functions in AK-WD250:
• Presentation of actual temperature and alarm limits per sensor.NB! AK2-SM350 supports max 65 points!
• Setting of selected parameters (alarm limits).
• Presentation of AK-SM350 log curves.
• Alarm notification and acknowledge.
NB! G.Ley is evaluation if AK2-SM350 Point View can be extended from 4 to 65.
R E F R I G E R A T I O N A N D A I R C O N D I T I O N I N GR E F R I G E R A T I O N A N D A I R C O N D I T I O N I N G F O O D R E T A I LF O O D R E T A I L
AK-WD250
AK-WS100(max 99 units)
AK-WT150(max 5 units)
AK-SC255 support for AK-WD250:
System characteristics:
• The AK-WD250 is handled as an “controller” in AK-SC context.
• The AK-SM720 offers support of the following functions in AK-WD250.
• Full support of alarms from AK-WD250
• Full support of all read/ write parameters in AK-WD250.
• No support for build-in logs in AK-WD250
• AK-SC255 log’s can be defined on AK-WS and AK-WT sensor measurements.
AK-SC255
?
Ethernet
WAN
EM-100
