AD-ADR-ADS-Eng[1]

8/22/2019 AD-ADR-ADS-Eng[1]

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APEX DYNAMICS, INC.


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APEX 1

Characteristic Highlights

AD / ADR / ADS Series

Industry-leading gear performance is attained with our

optimizes the gear mesh under load and achieves maximum tooth

surface contact.

HeliTopotechnology. Ease off of the tooth profile and lead crowning

APEX 2

Planet gears rotate on for

increased stiffness and the maximum number of contact points.

Hardened thrust washers allow the precise control of clearances

in order to eliminate backlash.

solid uncaged needle roller bearings

Helical gear design. Helical

gearing increases the tooth to tooth

contact ratio by as much as 33%,

Benefits include increased torque

capacity , ultimate smoothness,

lower backlash and decreased

noise. The helix angle is carefully

chosen to gain these advantages

while not producing excessive axial

forces.

Patented planet carrier design

mounts the sun gear bearing directly

into the planet carrier in order to

eliminate misalignment. This exclusive

design offers great advantages in

decreased noise, vibration and

transmission errors and losses.

Lubrication by synthetic Nyogel 792D

grease

IP65

for smooth operation over the

whole service life, Sealed to

standard for ingress protection and can

be mounted in any orientation .

Triple-split collet and dynamically balanced set

collar clamping system for efficient power

transmission. Perfect concentricity from one-piece

sun gear reduces backlash and allows higher input

speeds.

Patented sealing system featuring a

TiCN coated shaft surface that

eliminates leakage and increases

service life to over 30,000 hours. The

high tech coating, with a surface quality

of 0.2m and hardness of 3700 Hv.

Interfaces with our proprietary seal,

decreasing wear and running

temperature.One-piece carrierand output housing ensure 100% concentricity

and alignment of all the rotating components. One-piece

construction increases strength, rigidity and system reliability.

Our In-house plasma nitridingtreatment process allows the

hardness of the gear flanks to reach over 900Hv for superior wear

resistance and still maintain a core hardness of 30HRc for

toughness and resistance to shock loading.

ADS version specially

designed input shaft with key

and threaded hole. Easy to

drive via timing belt pulley or

coupling. For increasing design

flexibility and space saving for

motor mounting. Ideal for

highly dynamic cyclic duty or

continuous running application.

ADS Series

ADR versiono

with 90 input via

spiral bevel gear. Featuring anextremely short, rigid housing

with full compatibility to any

motor.

ADR Series


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Specifications

AD Series

Gearbox Performance

5,000

10,000

5,000

10,000

4,000

8,000

4,000

8,000

3,000

6,000

3,000

6,000

2,000

4,000

AD047 AD064 AD090 AD110 AD140 AD200 AD255

1

2

1,2

1,2

1,2

1 2

1

1

1

2

2

2

4~100

4~100

4~100

4~10

4~10

4~10

20~100

20~100

20~100

Model No.

Nominal Output Torque T2N Nm

Nmrpm

rpm

Nominal Input Speed n1N

Max. Input Speed n1B

Micro Backlash P0

Reduced Backlash P1

Standard Backlash P2

arcmin

arcmin

arcmin

Nm/arcminTorsional Rigidity

3 times of Nominal Output Torque

Stage Ratio1

22

19

19

19

14

19

22

19

19

14

14

22

22

19

19

19

60

50

50

50

40

48

60

50

50

40

40

60

60

48

48

48

160

140

140

140

100

130

160

140

140

100

100

160

160

130

130

130

330

300

300

300

230

270

330

300

300

230

230

330

330

270

270

270

650

550

550

550

450

560

650

550

550

450

450

650

650

560

560

560

1,200

1,100

1,100

1,100

900

1,100

1,200

1,100

1,100

900

900

1,200

1,200

1,100

1,100

1,100

2,000

1,800

1,800

1,800

1,500

1,700

2,000

1,800

1,800

1,500

1,500

2,000

2,000

1,700

1,700

1,700

7

10

25

35

50

40

20

70

16

21

31

61

91

100

5

4

- - 1 1 1 1 1- - - 3

3

5

5

7

3

3

5

5

7

3

3

5

5

7

3

33

5

5

7

3

5

5

7

3

5

5

7

5

5

7

4~100 7 13 31 82 151 440 1 006

Emergency Stop Torque T2NOT2


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[unit: mm]

AD047 AD064 AD140 AD200 AD255AD090 AD110Dimension

Dimensions (1-stage, Ratio i=4~10)

Flange Dimensionsaccording to ISO 9409

AD064-AD255

ODO-Ring

45

45

C7

C2

C10

C8

C5G6

C3

C6

C4

C9

D1H7

D3h7

D2

D4h7

D5

D7

D11h7

D9

D6

D8H7

L9Dep

.

D10

L1

L2

L3

L4

L5

L6

L7

L8

L10x45

C1

D12


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6/16


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Specifications

ADR Series

Gearbox Performance

5,000

10,000

5,000

10,000

4,000

8,000

4,000

8,000

3,000

6,000

3,000

6,000

2,000

4,000

ADR047 ADR064 ADR090 ADR110 ADR140 ADR200 ADR255

1

2

1,21,2

1,2

1 2

1

1

1

2

2

2

4~20

4~20

4~20

4 200

4~200

4~2004~200

25~200

25~200

25~200

Model No.


Nmrpm

rpm



Micro Backlash P0

Reduced Backlash P1


arcmin

arcmin

arcmin



Stage Ratio1

22

19

19

19

19

14

14

22

19

22

19

60

48

50

50

40

40

60

50

60

48

160

130

140

140

100

100

140

100

160

140

160

130

330

270

300

300

230

230

300

230

330

300

330

270

650

560

550

550

450

450

550

450

650

550

650

560

1,200

1,100

1,100

1,100

900

900

1,100

900

1,200

1,100

1,200

1,100

2,000

1,700

1,800

1,800

1,500

1,500

1,800

1,500

2,000

1,800

2,000

1,700

7

10

25

35

50

40

70

100

140

200

5

4

- -

-

-

2

- -

7 7 7 7 7 7 7

6 6 6 6 6 6 6

9 9 9 9 9 9 9

42

40

140

100

300

230

550

450

1,100

900

1,800

1,500

14

20

20

-

-

-

-

2 2 2 2

4 4 4 4 4

4444444

7 13 31 82 151 440 1 006



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[unit: mm]

ADR047 ADR064 ADR140 ADR200 ADR255ADR090 ADR110Dimension


ADR Series

Flange Dimensions

according to ISO 9409

ADR064-ADR255

L1D1

H7

D6

D8

H7

L9Dep.

D10

D2

D12

D3

h7

D4

h7

D5

D7

L3

L10x45

L5

L4 L6

C3

C10

C8

C6

C4

C9

C7

C2L2

4

5

45

C11

L8

C1

C5G6


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[unit: mm]

ADR047 ADR064 ADR140 ADR200 ADR255ADR090 ADR110Dimension


Flange Dimensions

according to ISO 9409

ADR064-ADR255

L1D1

H7

D2

D3

h7

D4

h7

D5

D7

D6

L2

D10

C6C

4

C10

C8

C3

C5G6

C11

L10x45

L3

L4 L6

L5

C7

C2

45

45

C9

L8

C1

D8

H7

L9

Dep.

D12

ADR Series


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Specifications

ADS Series

Gearbox PerformanceADS047 ADS064 ADS090 ADS110 ADS140 ADS200 ADS255

1

2

1,2

1,2

1,2

1,2

1,2

1,2

1

1

1

1

1

2

2

2

2

2

Model No.


Nm

rpm

rpm



Micro Backlash P0

Reduced Backlash P1


arcmin

arcmin

arcmin

N

N

N


NmMax. Bending moment

Max. Axial Load

Stage Ratio1

22

19

19

14

3

42.5

1,080

165

165

580

580

14

22

19

60

50

50

40

7

125

2,110

395

165

1,000

580

40

60

50

160

140

140

100

14

235

2,310

1,300

395

1,100

1 000

100

160

140

330

300

300

230

25

430

4,800

1,525

1,300

980

1 100

230

330

300

650

550

550

450

50

1,300

6,200

2,800

1,525

2,700

980

450

650

550

1,200

1,100

1,100

900

145

3,064

5,450

4,500

2,800

4,700

2 700

900

1,200

1,100

2,000

1,800

1,800

1,500

225

5,900

10,600

12,500

4,500

8,000

4 700

1,500

2,000

1,800

7

10

21

31

61

91

4~91

4~91

4~91

4~91

4~91

4~91

4~10

4~10

4~10

4~10

4~10

16~91

16~91

16~91

16 91

16~91

Input Max. Radial Load F2rB3

Input Max. Axdial Load F2aB3


5,000 5,000 4,000 4,000 3,000 3,000 2,000

10,000 10,000 8,000 7,500 4,500 3,800

- - 1 1 1 1 1

- - - 3

3

3

3

3

3

3

3333

5

5

7

5

5

5

5

5

5

5

5

5

5

5

5

77 7 7 7 7

4,500

19 48 130 270 560 1,100 1,70016

5

19 48 130 270 560 1,100 1,7004



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12/16


13/16

45

D5

D2

D4h7

D1H7

D3h7

8xD10

1xD8H7

4xD6

AD 047

ADR 047

ADS 047

45

D5

D2

D1H7

1xD8H7

7xD6

8xD10

D3h7

D4h7

AD 064 / AD 090

ADR 064 / ADR 090

ADS 064 / ADS 090

22.5

22.5

D5

D2

8xD10

1xD8H7

11xD6

D4h7

D1H7

D3h7

AD 110

ADR 110

ADS 110

30 D2

11xD6

1xD8H7

AD 140 / AD 200

ADR 140 / ADR 200

ADS 140 / ADS 200

24

24 D2

12xD6

1xD8H7

AD 255

ADR 255

ADS 255

Output Dimensions

L


14/16

If radial force F exert on the2r

center of the input shaft

X=1/2 x L.

Under various operating

condition the lifetime is over

30,000 hours.

Th itt d di l l d i

L

X

F 2r

F2a

F Radial Load2r

F Axial Load2a

Permitted Radial and Axial Loads on

Input Shaft of the ADS Gearbox

The permitted radial and axial loads on input shaft of the gearbox

depend on the design of the gearbox supporting bearings.

APEX use deep groove double roll ball bearing design.

It can take heavy load from both axes.

ialloadF

[N]

2rB

sitionofshaft

6000

7000

8000

9000

10000

11000

12000

13000

ADS047

ADS064

ADS090

ADS110

ADS140

ADS200


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Ordering Example: AD047-010-P1 / SIEMENS 1FT6 041-4AF71

AD SeriesAD Series

ADR SeriesADR Series

Gearbox Size:

AD047, AD064, AD090

AD110, AD140, AD200, AD255

Backlash:

P0: Micro Backlash

P1: Reduced Backlash

P2: Standard Backlash

AD047 010 P1

- -

/MOTOR

ADR047 010

-

P1

-

/ MOTOR

Ratio:

4, 5, 7, 102 Stage: 20, 25, 35, 40, 50, 70, 100

16, 21, 31, 61, 91

1 Stage:

Motor Designation:

Manufacturer Type

And Model

Gearbox Size:

ADR047, ADR064, ADR090

ADR110, ADR140, ADR200, ADR255

Backlash:

P0: Micro Backlash

P1: Reduced Backlash

P2: Standard Backlash

Ratio: Motor Designation:

Ordering Code


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AD-ADR-ADS-Eng[1]

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