Activity of YASKAWA for Industrie 4.0 -Focus on...

© 2015 YASKAWA Electric Corporation

Activity of YASKAWA for Industrie 4.0-Focus on Robotics-

Technology and Development DivisionHiroshi Ogasawara

April 15, 2015

１．Introduction of our company and products. ２．Concept for Our Industrie 4.0.３．YASKAWA’s Industrie 4.0 for Robotics.４．Expectation for Industry segments.

© 2015 YASKAWA Electric Corporation 1

１．１．１．１．Profile

Corporate Name: YASKAWA Electric Corporation

Establishment Date: July 16, 1915

Head Office Location: 2-1 KurosakiShiroishi, Yahatanishi-ku,

Kitakyushu Fukuoka Japan

Capital: 23,062 million yen

Number of Employees: Consolidated 14,579*including temporary employees

Consolidated Net Sales: 363,570 million JPY (FY 2013*)

Main Business: Motion Control

(AC servomotors, controllers and AC drives)

Robotics

System Engineering

YASKAWA ELECTRIC

（（（（opened in March 2015.））））

*FY 2013 means the consolidated fiscal year from March 21, 2013 to March 20, 2014.

Head Office

YASKAWA Innovation Center


1.2 Business History

Establishment

1915 1950 1980 1990

Founder

Keiichiro Yasukawa

First President

Daigoro Yasukawa

2000

Representative DirectorChairman of the BoardPresident (FY2010~)

Junji Tsuda

DC Servomotors

Electric motors (for coal mining)

Industrial Robots

AC Servomotors

AC Drives

Clean/Vacuum Robots

Ke

y p

rod

uct

tra

nsitio

n

FPD Robots

Electric systems

Shifted our focus on

themechatronic field

Application of

motor and electric

system technologies to the

growing

mechatronic field

Steel, paper, film plants, water supply plants and sewage treatment plants

1969 - applied for trademark of “Mechatronics” (registered in 1972)

New Generation

Robots

Next Generation

Robots

Environment &

Energy Business Field

Robotics Human

Assist Business Field

1958 – development of “Minertia Motor”

1977 - development of “MOTOMAN-L10”

Mechatronic

Solution

Business Field

2015 Vision

2010


1.3 Business Overview

Motion Control Robotics

System Engineering

High path accuracy robot for laser cutting and welding

AC servodrives

General purpose AC drive

Motor drive system for EV Delta robot

Large-scale wind power generator and converter

Biomedical robot

Other

Scanner head for high-power laserContinuous-casting machine

Electric instrumentation systems for water and sewerage

Core productsElectrical systems for steel plantsElectrical instrumentation systems for water supply plants and sewage treatment facilities, Large-scale wind power generator and converter etc.

Core products

Arc and spot welding robots, Painting robots, Handling robots, FPD glass sheet transfer robots, New generation

robots, Semiconductor wafer transfer robots, Biomedical robots etc.

Core productsAC servo motors and controllers, Linear servo motors,General purpose AC drives, Power conditioners,Motor drive systems for EV, etc.

Power conditioner for photovoltaic power generation

Wireless M2M service

(Communication Adapter)

Core productsIT-related services, Logistics, etc


Business Segment Region

1.4 Sales Breakdown by Business Segment and Region

Motion

Control

Robotics44%

34%

Other*

12%System

Engineering

10%

Asia

Excluding China

Japan

41%

Overseas

59%

The

Americas 16%

Europe

12%

11%

China

19% Net Sales

¥363.6 bn.

*Other is a business segment for activities that are not included in the

reporting segments, such as Information Technologies, logistics services.

Other

1%

Net Sales

¥363.6 bn.


1.5 Global Network - Global business development supported by the world’s strongest network -

YASKAWA ELECTRIC UK LTD.YASKAWA NORDIC AB

YASKAWA EUROPE GmbH

Robotics Division

YASKAWA ELECTRIC

(SHENYANG) CO., LTD.

China

Major overseas business bases

YASKAWA Electric Corporation HQ

Japan

YASKAWA ELECTRIC CORPORATION

Scotland

Germany

U.S.A.

U.S.A.

Canada

Brazil

Mexico

India

India

China

Sweden

Germany

YASKAWA EUROPE GmbH

Drives & Motion Division

YASKAWA ELECTRIC

(SINGAPORE) PTE. LTD.

Singapore YASKAWA ELECTRIC

(CHINA) CO., LTD. China

YASKAWA INDIA

PRIVATE LIMITED

Drives Division

YASKAWA AMERICA, INC.

Drives & Motion Division

YASKAWA AMERICA, INC.

Motoman Robotics Division

YASKAWA Canada Inc.

YASKAWA Mexico S.A. DE C.V.

YASKAWA ELECTRICO DO BRASIL LTDA.

MOTOMAN ROBOTICA DO BRASIL, Ltda

YASKAWA SHOUGANG

ROBOT CO., LTD.

YASKAWA INDIA PRIVATE LIMITED

Robotics Division

YASKAWA EUROPE

TECHNOLOGY,LTD.

YASKAWA RISTRO D.O.O.

Israel

Slovenia

YASKAWA ELECTRIC TAIWAN

CORPORATION

SHANGHAI YASKAWA

DRIVE CO., Ltd.China

Taiwan

YASKAWA SOUTHERN

AFRICA (PTY) LTD.

South Africa

YASKAWA ELECTRIC KOREA

CORPORATION

Korea

Yaskawa (China) Robotics Co., Ltd. China

Overseas production bases


Outline of the Robot assembly line

Light duty robot :Weight capacity 20kg

Main application : Arc welding, Handling

Industrial capacity: 1,000 pcs / month

Automation ratio : 71%

Robots in operation: 18

Actual assembly line

1.6 Activity in 1.6 Activity in 1.6 Activity in 1.6 Activity in Automated Automated Automated Automated productionproductionproductionproduction

Conceptual image of assembly line automation in 1990.

We proposed the assembly of Robots by Robots in1990. At present, we achieved a 71% automation ratio in robot production.


Ex. Production line for Motors

2. Concept of YASKAWA Version Industrie 4.0【Improve productivity of in-house production line】

【Use of own products】【Need-based new product development 】

Improved RobotsIndustrial equipmentImproved components

【Expand market】RobotMotorDriver

【Open Innovation】

UnderstaddingNeeds

DriverDriverDriverDriverMotorMotorMotorMotor

RobotRobotRobotRobot

CloudCloudCloudCloud

SensorSensorSensorSensor

PLMPLMPLMPLM

SaaSSaaSSaaSSaaS

①In-house Applications

②Expanding business to customer applications

③Need-based newproduct development

④Open-innovation

③

②①

④

BTO


2.2 Development approach of YASKAWA’s Industrie 4.0

1)1)1)1) Distributed Control with IoT / M2MDistributed Control with IoT / M2MDistributed Control with IoT / M2MDistributed Control with IoT / M2M2)2)2)2) Cloud Cloud Cloud Cloud Environment for Environment for Environment for Environment for Development Development Development Development

FreeFreeFreeFree----from Physical Constraintsfrom Physical Constraintsfrom Physical Constraintsfrom Physical Constraints

Big dataBig dataBig dataBig dataanalysisanalysisanalysisanalysis

INV

PCEWS

PLC

PLC HMI

MachinesAGV Handling Robots

ExternalExternalExternalExternalcloudcloudcloudcloudMachine

vendors

Wirelesspendant

InternalInternalInternalInternalcloudcloudcloudcloud

HardwareHardwareHardwareHardware"Integrated""Integrated""Integrated""Integrated" 『『『『DistributedDistributedDistributedDistributed』』』』

SoftwareSoftwareSoftwareSoftware(Traditional)(Traditional)(Traditional)(Traditional)"Procedural""Procedural""Procedural""Procedural"

""""ObjectObjectObjectObject----oriented"oriented"oriented"oriented"

Open innovation at every stage boosting bothproduct development and BTO production

【Open Innovation towards Industrie 4.0】

【YASKAWA's Industrie 4.0 (system model)】【Paradigm Shift】

Sales managementProduction management(ERP, MES, etc.)

Design support(CAD, PDM, etc)

PLM

CRM PDM MES ERPCAD(Build-to-Order)Production

Product

DevelopingEnvironment Supply-chainCustomer

Management

Application Software Hardware SensorsTools Mechanisms

Easy to Use

ASIC Vision, Force,...

Low-endGears

Consistent Management for the Development

Customers'applications

ObjectOriented

BTO: Build-to-Order


3. Future Production 3. Future Production 3. Future Production 3. Future Production ---- CoexistenceCoexistenceCoexistenceCoexistence with with with with Robot Robot Robot Robot ----

In In In In future future future future production lines, Robots will learn skills corresponding to a production lines, Robots will learn skills corresponding to a production lines, Robots will learn skills corresponding to a production lines, Robots will learn skills corresponding to a

specific task from cloud based applications, and will work hand in hand specific task from cloud based applications, and will work hand in hand specific task from cloud based applications, and will work hand in hand specific task from cloud based applications, and will work hand in hand

with human .with human .with human .with human .

Future image of coexistence Future image of coexistence Future image of coexistence Future image of coexistence of cell of cell of cell of cell with robotswith robotswith robotswith robots

Parts①：ID1

Parts③：ID3Parts②：ID2

Work CloudWork CloudWork CloudWork Cloud

Skill Cloud Skill Cloud Skill Cloud Skill Cloud

JOB motion changeJOB motion changeJOB motion changeJOB motion change

WorkWorkWorkWork

SkillSkillSkillSkill

M2M communication M2M communication M2M communication M2M communication

with partswith partswith partswith parts

Inquire Inquire Inquire Inquire

unexperiencedunexperiencedunexperiencedunexperienced tasktasktasktask

Practical Practical Practical Practical ImageImageImageImage

In case of handling task other than the usual one, In case of handling task other than the usual one, In case of handling task other than the usual one, In case of handling task other than the usual one,

there is a there is a there is a there is a need to change operationneed to change operationneed to change operationneed to change operation

=>Inquire to Cloud, and =>Inquire to Cloud, and =>Inquire to Cloud, and =>Inquire to Cloud, and perform task by perform task by perform task by perform task by acquiring acquiring acquiring acquiring

motion motion motion motion applications.applications.applications.applications.


Shared open Shared open Shared open Shared open

application application application application

software (SaaS) software (SaaS) software (SaaS) software (SaaS)

iiiin n n n multitenancymultitenancymultitenancymultitenancy

environment environment environment environment

Failure Failure Failure Failure

prognosis and prognosis and prognosis and prognosis and

Remote Remote Remote Remote

maintenancemaintenancemaintenancemaintenance

Remote teaching ; Remote teaching ; Remote teaching ; Remote teaching ;

Path Path Path Path planningplanningplanningplanning

YEYEYEYEＳＩＳＩＳＩＳＩerererer

CloudCloudCloudCloud

Wireless pendantWireless pendantWireless pendantWireless pendantSensorsSensorsSensorsSensors

Server in factoryServer in factoryServer in factoryServer in factory

Parameter tuning ; Parameter tuning ; Parameter tuning ; Parameter tuning ;

Autonomous learningAutonomous learningAutonomous learningAutonomous learning

Cloud Robotics ApplicationsCloud Robotics ApplicationsCloud Robotics ApplicationsCloud Robotics Applications

Smart Smart Smart Smart devices devices devices devices ; ; ; ;

Information Information Information Information VisualizationVisualizationVisualizationVisualization

R/CR/CR/CR/C

R/CR/CR/CR/CR/CR/CR/CR/C

R/CR/CR/CR/C

3.2 Example of cloud Robotics


Robotics realizing Build-to-Order (BTO) manufacturing, and Remote Monitoring of the production line.

3.3 Demonstration: Robotics for BTO manufacturingDemonstration: Robotics for BTO manufacturingDemonstration: Robotics for BTO manufacturingDemonstration: Robotics for BTO manufacturingWord Construction SystemWord Construction SystemWord Construction SystemWord Construction System

Blocks are rearranged as per specific order

RoboticsAutomatic BlockRearrangement BTOBTOBTOBTO

Robot Cooperation M2MM2MM2MM2MRemote Monitoringof the operation CloudCloudCloudCloud

Customer

Order form

YASKAWA

MOTOR MOTOMAN

HUMAN

Status:

Back Order : 5

Current Order : "YASKAWA"

Order

ＢＴＯCustomer

Informationmonitoring

ＩＣＴ


System integrator

Software vendor

Components

Parts

4. Expectation for Industry Segments

■Non-overconcentration■Healthy competitive environment■Growth of industry as a whole


Thank you for your attention

Activity of YASKAWA for Industrie 4.0 -Focus on...

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