Accumulator Head Blow

Molding Equipment

Pet All Manufacturing Inc.

85 Royal Crest Court Unit 1-2

Markham, Ontario, Canada, L3R 9X5

Phone: 905-305-1797

Fax: 905-305-0013

Website: www.petallmfg.com Email: cmerrick@petallmfg.com

Table of Contents Page 1

Section A - CanMold - Standard Accumulator Series / Budget Series Models Page 2

Budget Series: Details of Components – Die Head, Extrusion System, Electronic Controls, Hydraulics Page 3

Budget Series: Mold Closing System, Blowing Device, Typical Products Page 4

Budget Series: Machine Specifications Page5

Professional Series: Models, Clamping System, Extrusion System Page 6

Professional Series:, Mold System, Blowing Device, Hydraulics, Electrical System Page 7

Professional Series: Mold Specifications Page 8

Professional Series: Machine Specifications Page 9

Section B Index of Special Applications - Accumulator Head Page 9-10

Special Accumulator Machines: Large Hollow, IBC & PC Containers Page 10

Special Accumulator Machines: Polycarbonate (PC) & Seats / Chairs Page 11

Special Accumulator Machines: Tool Case / Box Products & Air Ducts Page 12

Special Accumulator: Fixed Clamp Accumulator Systems for Large Oversize, Ultra Large Hollow Container Page 13

Special Accumulator: Multi-Layer Accumulator Products & Double Color Machines Page 14

Special Accumulator: Panel Products Page 15

Section C World's Largest Blow Mold Accumulator Machines - Jumbo, Super Jumbo & Colossus Page 15-16

World's Largest Blow Mold Accumulator Machines: Large Water / Chemical Storage, Drums, Road Tanker

Liquids, 20,000L Machines, In House Manufacturing

Page 16

World's Largest Blow Mold Accumulator Machines: In House Mold Building & Chart of Summary of

Standard Machines

Page 17

TABLE OF CONTENTS

1

A

Model # Screw

Ø

Through-put Clamping

Force

Shot Capacity

(Acc. Vol.)

Largest

Part Size

Platen Size (W X H)

mm KG/H KN L L mm

AH75 75 90 190 3.5 20 720 X 600

AH82Z 82 45 160 1.85 20 720 X 600

AH90/B 90 120 245 5.5 50 880 X 800

AH90/B 90 150 245 5.5 50 880 X 800

AH100/A 100 140 490 12 120 1020 X 1060

AH100/B 100 180 490 12 120 1020 X 1060

The CanMold accumulator head series is made for Pet All Manufacturing Inc. and finished

for North American markets at our own workshops. Several thousand accumulator head

machines have been produced successfully for over 30 years, at an ISO 9001 facility. Over

12 different models are available, and a selection of successful products being produced is

shown as follows:

CANMOLD Range of Products

There are two ranges of accumulator head machines available:

Budget Series - Traditional series

Professional Series - With patented two pull-rod type mold closing device, double-folding

accumulator head and fully automatic take-out devices.

Budget Series Accumulator Head Models

CanMold Accumulator Head Machines

2

Budget Series Details of Components

1. Die Head

Setup

- Available in multilayer, with regrind layer

- Multicolor die head: for multicolor

products

- Digi-pack parison control device by Moog

2. Extrusion System - AC with frequency controller for barrels, watering cans

etc.

- Hydraulic movement for toolboxes, auto parts etc.

- Variety of screws for each application.

3. Electronic Controls - Japanese PLC interface

- Manual button control panel alterative for multilayer

products.

4. Hydraulics - Proportional controls.

- Complete hydraulic movements.

- Independent oil source for valves.

3

Budget Series Details of Components

5. Mold Closing System

Double pull bar

For smaller parts, medium production

and ease of take-out. Easy mold changes.

Quad pull bar

For large sized products, and enhanced mold

clamping force.

6. Blowing Device

Multi position blowing. From the top, bottom and middle according to product.

Auxiliary blowing. According to products requirements.

Budget Series Typical Products

Car Duct Parts Polycarbonate Parts including 5

gallon water containers

Fluid container holders,

including 6 layer multilayer

4

Type Units AH75 AH82Z AH90/A AH90/B AH100/A AH100/B Clamping System

Clamping force KN 190 160 245 245 490 490

Product specifications

L 20 20 50 50 120 120

Platen size mm 720x600 720x600 880x800 880x800 1020x1060 1020x1060

Mold Size mm 440x600 380x650 520x800 520x800 800x1060 800x1060

Distance mm 250/700 250/700 400/900 400/900 350/1200 350/1200

Stroke mm 450 450 500 500 850 850

Vacant recycle time Sec. 8 8 9 9 11 11

Extruder Screw Diameter mm 75 82 90 90 100 100

Major screw diameter ratio

25 25 20 25 22 25

Max. screw rotating speed

r/min 92 75 67 84 73 93

Plasticizing capacity (HDPE)

Kg/h 90 90 120 150 140 180

Heating zones 4 5 4 4 5 5

Accumulator Head

Accumulator volume L 3.5 1.85 5.5 5.5 12 12

Mold heating zones 4 4 4 4 5 5

Die diameter mm 150 78 300 300 400 400

Injection pressure PSI 1160 1160 1160 1160 1160 1160

Power Consumption

Hydraulic pump Kw 37 45 45 37 55 45

Extruder power Kw 30 30 30 45 45 75

Heating power Kw 18.4 21.4 21 25 22.3 30.3

Cooling power W 4x180 4x180 3x180 5x180 5x180 5x180

Die-head heating power

Kw 18 8 19 19 24.1 24.1

Main power Kw 103 70 85 126 101 175

Average energy consumption

Kw/h 48 45 49 54 65 86

Air supply pressure PSI 87 116 87 87 87 87

Air consumption ft³/min. 14 14 35 35 35 35

Cooling water pressure

PSI 43 43 43 43 43 43

Cooling water flow ft³/min. 10.6 10.6 14 14 14 14

Machine Size Length mm 4100 4800 4900 4900 5700 5700

Width mm 2300 2300 2900 2900 3100 3100

Height mm 3600 4400 4300 4300 4500 4500

Tool Boxes ‘King’ 1000 Liter containers

Budget Series Accumulator Head Machine - Specifications

Industrial Drums

5

Model #

Screw Ø Through-put Clamping Force Shot Capacity

(Acc. Vol.)

Largest

Part Size

Platen Size (W X H)

mm KG/H KN L L mm

AH350-90 90 180 350 8 60 950 X 900

AH550-100 100 270 550 12 120 1100 X 1100

AH750-120 120 400 750 20 220 1300 X 1400

FT1500 120 x 2 600 1500 60 1250 1600 x 1800

Professional Series Accumulator Head Models

Professional Series Details of Components

2. Extrusion System - 30:1 Screw ratio.

- Quality main part barrels and screws of advanced

metals, surface hardening for long life.

- Novel forms of screws according to product

(barrier, split-flow, mixing)

- Quality speed control by both AC (+ frequency

control) and DC motors. Stable rotation speeds,

powerful drive.

- Automatic control of extruder and mold head

platform (forwards and backwards) to facilitate

mold installation.

1. Clamping System - Patented two pull rod clamping system.

- Produces even pressure on mold, large part

capacity and convenient mold change facilities.

- Linear guide ways. High clamp precision.

- Precise and reliable control and repetition.

6

3. Mold System - Double folding accumulator head.

- Excellent control of inner/outer layer.

- Quick material and color change.

- Superb parison quality.

4. Blowing Device - Multifunction for two movement lifting,

expansion, pre-pinch and rotation techniques.

- Floating blow pin function for safety control.

- Good wall control.

5. Hydraulics - Proportional control hydraulics.

- High flow rate plug-in valve for precision and energy

saving.

6. Electrical System - 10.4” VGA large screen display (B+R – Austrian

manufacturer).

- 486 CPU for in screen processing and operation.

- 100 point parison and wall thickness control.

- 12 section PID temperature control (expandable).

- Pressure/flow ratio control.

- Technical parameter settings and storage.

- Machine running status display.

- Diagnostic display

Professional Series Details of Components

7

Type Units AH350-90 AH550-100 AH750-120

Mold plate height mm 900 1100 1400

Mold plate width mm 950 1100 1300

Max. distance of mold plate d max. mm 1050 1400 1650

Min. distance of mold plate d min. mm 400 600 650

Opening mold stroke mm 650 800 1000

Mold width mm 700 900 1100

Mold height mm 950 1100 1400

Mold thickness mm 410-525 610-700 660-800

Max. product volume L 60 120 220

Professional Series Accumulator Head Mold Specifications

Professional Series Accumulator Head Mold Specifications

8

B

1) Large Hollow Containers 2) IBC Containers 3) PC (Polycarbonate) 4) Seats / Chairs 5) Tool Cases / Boxes 6) Air Duct Products 7) Fixed Clamp Accumulator Systems for Oversize, Ultra Large Hollow Container 8) Multi-Layer Accumulator Products 9) Double Color Machines

10) Panel Products

Type Units AH350-90 AH550-100 AH750-120

Clamping

System

Mold clamping force Kn 900 1100 1400

Platen opening stroke mm 400 - 1050 600 x 1400 650 x 1650

Platen dimensions (WxH) mm 950 x 900 1100 x 1100 1300 x 1400

Moving-mold stroke mm 400 600 650

Moving-mold speed mm/sec 320 250 250

Extruder

Screw Diameter mm 90 100 120

Length/diameter ratio L/D 30 30 30

Screw rotation rate r/min 9-87 9-87 5.5-55

Plasticizing capacity PE Kg/h 180 270 300

Driving power Kw 55 90 132

Heating power Kw 21.6 30 47

Accumulator

Head

Accumulator volume L 8 12 20

Mold heating power Kw 22 30 47

Mold heating zones

4 4 5

Die diameter mm 100-300 100-350 200-380

Max. injection speed Kg/sec. 1.5 1.5 1.5

Injection pressure PSI 1160 1160 1160

Power

Consumption

Driving power Kw 89 131 203

Heating power Kw 44 60 99

Main power Kw 135.6 191 305

Average energy

consumption Kw/h 65 95 150

Air supply pressure PSI 100 100 100

Air consumption yds³/h 40-65 65-80 92-120

Cooling water pressure PSI 43.5 43.5 43.5

Cooling water flow ft³/min. 14 14 22

Index of Special Applications - Accumulator Head

Professional Series Accumulator Head Mold Specifications

9

1. Large Hollow Containers FT 1500

Platen Dimensions: 1800 x 1600 mm

Clamp Force: 1500 Kn

PLC: B + R

Screw: 2 x 120 mm

Plasticisation: 2 x 350 Kg Hour

Ideal for Large Hollow Containers

2. IBC Containers IBC 1500

Platen Dimension: 1800 x 1600 mm

Clamp Force: 1500 Kw

PLC: B + R

Screw: 2 x 120 mm

Plasticisation: 2 x 420 Kg Hour

Ideal for IBC Containers

3. PC (Polycarbonate) AH 82Z - (PC Model for Polycarbonate)

Platen Dimensions: 440 x 600

Clamp Force: 210 Kw

PLC: B + R

Screw: 82 mm

Plasticisation: 90 Kg Hour

Special for PC Containers

Larger Model for PC also available

10

AH 650 / III Polycarbonate Products

Platen Dimensions 530 x 530 mm

4. Seats / Chairs AH 90 (Seats)

900 x 800 mm Platen

90 mm Screw

150 Kg / Hour Output

Seat Products

AH 100 (Seats)

1050 x 1000 mm Platen

100 mm Screw

180 Kg Hour Output

AH 50 (Seats)

940 x 870 Platen

90 mm Screw

90 Kg Hour Output

Three Special machines designed for seats on PE, PP & ABS 11

5. Tool Cases / Boxes AH 90 (Tool Cases) Tool Case / Box Products

900 x 800 mm Platen

90 mm Screw

150 Kg Hour Output

AH100 (Tool Cases)

1050 x 1000 mm Platen

100 mm Screw

180 Kg Hour Output

Two specially finished machines for Tool Boxes / Cases

6. Air Duct Products

AH Special 3D Air Duct

Platen Dimensions: 1050 x 1000 mm

Clamp Force: 500 Kn

PLC: B + R

Extruder Range: of 55, 65, 75 and 90 mm

Plasticisation Output (kg): 50, 60, 90 and 120 Kg Hour for above Extruders

Air Duct Products

12

7. Fixed Clamp Accumulator Systems for Oversize, Ultra Large Hollow Container

Volume under 10000 L Group 1

Volume under 5000 L Group 2

*These machine dimensions are totally flexible and the following are examples only.

Group 1 Product Samples

BK 10,000

Max Volume: 10,000 L

Screw: 4 x 120 mm

Mold Dimensions: 4500 x 4500 mm

Clamp Force: 6000 Kn

Group 2

BK 5000

Max Volume: 5000 L

Screw: 2 x 160 mm

Mold Dimension: (request)

Clamp Force: 4000 Kn

BK 3000

Max Valume: 3000 L

Screw: 2 x 150 mm

Mold Dimension: 2800 x 3000 mm

Clamp Force: 3000Kn

13

8. Multi-Layer Accumulator Products

Double Layer - Full Range

Triple Layer - Full Range

Machine AH (F2) DL (Double Layer)

AH (F2) DL (Double Layer)

5 different sizes available: 190, 240, 500, 750, 1500 Kn

Mold Dimensions: 750 x 650, 900 x 800, 1050 x 1000, 1300 x 1400, 1800 x 1600

Triple Layer

Same machine specifications as Double Layer (5 Models)

Traditionally 25% outer layer, 50% middle, 25% Inner layer

9. Double Color Machines

Normally double colors are produced on our special AH100A Series, with special model AH 100 Z / A

Machine Volume: 120 L

Screws: 2 x 75 mm

Output: 180 Kg Hour

Platen Dimension: 1050 x 1000 mm

Clamp: 550 Kn

14

10. Panel Products

There is a special machine for flat panel products with high molecular weight. Products include wall

panels, door panels, sea floats, highway barriers, desktop panels and hospital beds.

Model AH 150TB

Model AH 150 TB

PLC: Panasonic or B + R

Volume Products: 2100 x 1000 x 120 mm

Screw Diameter: 120 mm

Plasticisation Capacity: 450 Kg / Hour

Mold Platen Size: 1900 x 1500 mm

Clamp Force: 1500 Kn

Oversize Jumbo Accumulators

World's Largest Blow Mold (Accumulator) Head Machines

UP TO 20,000 LITER TANKS IN 1 TO 4 LAYERS AVAILABLE

2000L Machine 3 Series of Machines are Available

Can Mold

1. Jumbo Series

1000L (up to 5 layers)

2000L (up to 5 layers)

2. Super Jumbo Series

3000L (up to 5 layers)

5000L (up to 4 layers)

3. Colossus Series (World’s Largest) 10,000L (up to 4 layers)

20,000L (up to 4 layers)

C

15

Typical Markets for Large Accumulators

Large Water Storage Chemical Storage

Drums Road Tanker Liquids

Colossus (up to 20,000L) Machine In House Head Manufacture

16

In House Mold Building

Chart of Summary of Standard Machines

Jumbo, Super Jumbo & Colossus Series

The following machines are available in addition to Can Mold Standard Accumulator Series.

500L, 1000L, 2000L, 3000L, available in 1 to 5 layers & 5000L, 10,000L, and 20,000L available in 1

to 4 layers.

Single Layer Information

Size Clamp Force Throughput Platen mm Capacity Accumulator

Accumulator Max Parison

500L 600Kn 250Kg / Hr 1300 x 1300mm 32L 24Kg

1,000L 800Kn 270 / 350Kg / Hr 1600 x 1500mm 45 / 50L 35 / 40Kg

2,000L 1200 / 1800Kn 300 / 400Kg / Hr 1700 x 1800mm 1500 x 2000mm

80L 60Kg

3,000L 1200 / 2200Kn 500Kg / Hr 2100 x 2200mm 125L 95Kg

5,000L 1800 / 3500Kn 700Kg / Hr 2400 x 2600mm 230L 170Kg

10,000L 6000Kn 950 / 1200Kg / Hr 3000 x 3,600mm 400L 300Kg

20,000L To special order as per container.

17

Pet All Manufacturing Toronto Tech Center

Pet All Manufacturing Global Operations

Pet All Manufacturing Inc. / Can Mold 85 Royal Crest Court Unit 1-2 Markham, ON L3R 9X5 Canada

Pet All Manufacturing USA - 407 S 107th

Ave., Unit A-10 Tolleson, AZ 85353 United States Tel: 905-305-1797 Fax: 905-305-0013

Email: cmerrick@petallmfg.com

Websites: www.petallmfg.com www.canmoldplastics.com