Accessories, Controls and Package Systems(46x76 cm), 24” (61 cm) long on 24”x24” (61x61 cm)...

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Your Peace of Mind is Our Top Priority ® Package Systems Check Valves Float Switches Alarm Systems Control Panels Rail Systems Accessories, Controls and Package Systems ®

Transcript of Accessories, Controls and Package Systems(46x76 cm), 24” (61 cm) long on 24”x24” (61x61 cm)...

Page 1: Accessories, Controls and Package Systems(46x76 cm), 24” (61 cm) long on 24”x24” (61x61 cm) and 36” (91 cm) long on 24”x36” (61x91 cm) • Basins - polyethylene, poly-foam

Your Peace of Mind is Our Top Priority®

Package Systems

Check Valves

Float Switches

Alarm Systems

Control Panels

Rail Systems

®

3649 Cane Run Road • Louisville, KY 40211 • 502-778-2731 • 1-800-928-7867 • www.zoeller.com

Accessories, Controlsand Package Systems

®

Page 2: Accessories, Controls and Package Systems(46x76 cm), 24” (61 cm) long on 24”x24” (61x61 cm) and 36” (91 cm) long on 24”x36” (61x91 cm) • Basins - polyethylene, poly-foam

2 © All rights reserved. ZOELLER PUMP CO. | 502-778-2731 | 800-928-7867 | www.zoeller.com

WHAT SETS ZOELLER SYSTEMS APART?

Since 1939, Zoeller Company has been manufacturing water pumps of many types. From pedestal pumps in the beginning to large HP submersible, non-clog pumps in recent years, we have gained invaluable manufacturing experience from our humble beginning in August Zoeller’s basement workshop.

Over the years, one of our most important mottos has been, ‘We excel at 1,000 little things’. From start to finish, we take pride in our products. When you have residential or commercial wastewater issues, you can count on Zoeller to deliver the very best solutions. Our commitment to unsurpassed quality offers years of service and durability with a responsive and knowledgeable product support team just a phone call away.

• SUPPORTINGTHEWHOLEPACKAGE…In pumping systems, the “whole package” encompasses far more than just high quality pumps. The control, alarm, valves, disconnects, piping and container are all important components of a complete system. Zoeller understands that an installation is only as good as the weakest element, so we have gone to great lengths to provide accessory items that are as reliable as our legendary pumps. While we manufacture most of our products from start to finish, including check valves and rail systems, we recognize that producing certain specialized accessories requires a different skill set than our roots provide. In order to offer you the best components for your project, we have partnered with other specialized manufacturers, all of them leaders in their respective fields. You can be assured that the vein of Zoeller quality runs top to bottom throughout our entire product offering.

• QUALITYCONTROLATALLLEVELS…You may have heard that all of Zoeller’s submersible pumps are 100% factory tested underwater prior to shipment. However, you may not be aware that before any new product is judged fit to carry a Zoeller label, we first subject it to a barrage of durability and performance tests. We pressurize check valves until they burst, cycle float switches until they give out, and crush basins until they collapse. These over-the-top abuses have very practical goals. They ensure that our products will withstand the rigors of your real world applications. We follow this testing with inspections of all materials that come through our doors in order to ensure the highest level of quality and consistency. At Zoeller, we realize that your projects are our projects and that your successes are our successes.

• FULLBREADTHOFPRODUCTLINE…Zoeller is your ‘one stop shop’ when dealing with dewatering and wastewater systems. We offer everything from a small fractional sump pump to a large, 100 HP non-clog pump. From battery back-ups, check valves, sewage grinder systems, small prepackaged residential units or large prepackaged municipal systems, Zoeller can offer it all. Next time you are looking for a water or wastewater system, reach for the only catalog you will ever need… Zoeller Company!

Page 3: Accessories, Controls and Package Systems(46x76 cm), 24” (61 cm) long on 24”x24” (61x61 cm) and 36” (91 cm) long on 24”x36” (61x91 cm) • Basins - polyethylene, poly-foam

3© All rights reserved. ZOELLER PUMP CO. | 502-778-2731 | 800-928-7867 | www.zoeller.com

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915 Grinder PackageB

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PUMP PERFORMANCE CURVEMODEL 915

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Grinder Package

The industry’s only 115 volt, 1/2 HP grinder pump stands up to the toughest applications where traditional sewage pumps fail. This job-ready system uses our innovative, stainless steel Tri-slice® cutter, which requires little or no maintenance. The built-in scouring system and baffle keep debris from obstructing float operation. Small yet powerful, this efficient 7 amp pump handles most debris including: socks, denim, sanitary napkins, diapers, etc. The system is 100% preassembled for ease of installation.

APPLICATIONS:

• Residentialwastewater

• Lightcommercial

• 2”sewageejectionretrofitsformostexistingsewagebasins

SPECIFICATIONS:

• 1-1/4”topdischarge

• 1/2HP,115Vmotor

• Castironmotorhousingwithcorrosion-resistant,powder-coated epoxy finish

• Includeshighwaterindooralarmand1-1/4”“silent”checkvalve

• Availablein18”x30”(46x76cm)polystructuralfoamor24”x24” (61x61cm)polybasin

• Stainlesssteelcarriagedirectsinflowandreducesclogging

• Thermally-protectedmotor

See FM2795 for further information.

Forcompleteproductinformation,visit:www.zoeller.com

Cutter Blade

18”x30”(46x76cm)

24”x24”(61x61cm)

Page 4: Accessories, Controls and Package Systems(46x76 cm), 24” (61 cm) long on 24”x24” (61x61 cm) and 36” (91 cm) long on 24”x36” (61x91 cm) • Basins - polyethylene, poly-foam

4 © All rights reserved. ZOELLER PUMP CO. | 502-778-2731 | 800-928-7867 | www.zoeller.com

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900 Series 910 Systems

INCLUDES:

• (2)automaticpumps (M264orM267)

• (1)10-0804Smart-Pak residential alternator with alarm

• (1)31-110530”x36” (76.2x91.4cm)poly-foam basin with 2” vent/discharge

• (2)30-0101Tri-Check® valves

SeeFM0454forfurtherinformation.

SPECIFICATIONS:

• Noassemblyrequired!Dropitin the hole and go!

• Pumpswitchisinstalled180°from inlet.

• Dischargepipeisplumbedwitha predrilled3/16”(5mm)venthole.

• Electricalcordsealisinstalledin cover.

• Coverissealedandbolteddown.

• Basinisfilledwithenvironmentally- safe peanuts for safe transit. Just add water and they dissolve!

• Automaticcastironorthermoplasticpumpwithtankandall hardware.

• 18”x22”(45.7x55.9cm)basinwith4”inlet

• Deluxeunithasaradon-approvedbasinandcoverforradon prevention.

• Standardandeconomymodelsuseapolyethylenebasin and cover.

• Standardandeconomycovershavea2”vent,1-1/2” discharge.

• Deluxecoverhasa3”vent,1-1/2”discharge.

• Fast,easyandjobready!

SeeFM2124forfurtherinformation.

Unassembled Simplex andDuplex SewagePackage Systems

Duplex Systemfor Indoor SewageApplications(unassembled)

Preassembled SumpPump Systems

SUMPPUMP

SERIESMODELPUMPWITHBASIN

SYSTEMTYPE

WEIGHT(lbs/kg)

900-0001 M53 DELUXE 48lbs/21.8kg

900-0002 M53 STANDARD 53lbs/24.0kg

900-0003 M72 ECONOMY 44lbs/20.0kg

015887A

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Ideal for homes, farms, trailer courts, motels, restaurants and institutions where drain facilities are below existing sewer lines. Maximum temperature rated at 130°F(54°C).

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5© All rights reserved. ZOELLER PUMP CO. | 502-778-2731 | 800-928-7867 | www.zoeller.com

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912 Systems Sump & SewageBasins

SPECIFICATIONS:

• Morechoices,easierinstallationand fast delivery

• Saveslaborandreducesinstallation errors

• 2”(50mm)solids-handlingpump

• 2”PVCdischargepipe,30”(76cm)longon18”x30” (46x76cm),24”(61cm)longon24”x24”(61x61cm)and 36”(91cm)longon24”x36”(61x91cm)

• Basins-polyethylene,poly-foamorfiberglassconstruction withpolyorsolidsteelcoversand4”pipesealhub,4”PVC hub(deluxe)or4”castironhubonL.A.CodeSystems

• Checkvalveoptions-30-0151,30-0020,30-0021,30-0101or 30-0103(notincluded)

• Systemsavailablewithalarmsandpreinstalledalarmfloat.

• Premiumindoorsystemshaveasplitcoverforeasypump inspection, torque stops and an anti-flotation device.

• Sidedischargesystemsratedforoutdoorburial:solid polyethylene structural foam lid and basin with 2” discharge on side

• 3/16”(5mm)ventholedrilled

SeeFM2164forfurtherinformation.

Simplex Sewage Package Systems (job ready/assembled)

24” X 24” SimplexSewage SystemSeeFM2485forfurtherinformation.

009969B

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SPECIFICATIONS:

• Availableinhigh-densitypolyethylenestructuralfoam(PSF), polyethylene or fiberglass

• Idealforresidential,commercialandindustrialapplications

• Completewithnecessarysealinghardwareandflanges

• Availablewith2”or3”ventand2”or3”discharge

• Lidwithgasketand4”castironinlethubwithanti-corrosion coating are included with the sewage basins

• Centerlineofhubislocated10-1/2”(26.7cm)fromtopof basin(std.).Customlocationsavailable

• PolyethylenesewagepumpbasinsareIAPMOapproved. For10’(3m)stacktestmodels,refertochartsonFM0487.

• Sealed(radon)basinsforsumppumpsin18”x22” (45.7x55.9cm)and18”x30”(45.7x76.2cm)sizes

• Polyethylene sump basin available with plastic unsealed covers in18”x22”(45.7x55.9cm)

• Sewagebasinsarewatertightandgas-tightwhenproperly installed

• Durablesteelcoverwithgasketstandardonsimplexand duplex sewage basins

• Onepiece,seamlessconstructiononallbasins

• Duplexcoversincludetwopumpplatesandinspectionplate

• Readytoinstallforeconomicalandsimpleinstallation

• Dimensionalengineeringdataavailable

• Temperaturerated130°F(54°C)

• Fiberglassmodelsavailablethatwillpassthe10’(3m)water stacktest.(RefertochartsonFM0487)(L.A.-RR-5311)

• Variouscustomdiametersandlengthsavailableinfiberglass. Consultfactory.Alsowith10’(3m)waterstacktest.

SeeFM0487forfurtherinformationandaccessories.

151790

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6 © All rights reserved. ZOELLER PUMP CO. | 502-778-2731 | 800-928-7867 | www.zoeller.com

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Qwik Pak LS Commercial Duty

BasinSizes:

• 24”(61cm)diametersimplexunitsavailablein 60”or84”(152or213cm)depths

• 36”(91cm)diameterduplexunitsavailablein 60”or84”(152or213cm)depths

LiftStationsInclude:

• Fiberglassbasinwithanti-floatationdeviceandsolid outdoor-rated, fiberglass cover

• 4”pipeseal(looseforfieldinstallation)

• DuctileironZ-Rail™disconnectsystemforeasypump removal

• 1.25”,1.5”or2”sliderailassemblyforuseonmultiplepumps

• Stainlesssteelliftcable(s)

• 2”PVCballvalveand2”castironcheckvalve

• 2”SCH.40PVCdischargepiping

• (3)15’(5m)variablelevelfloatswitcheswithinstalled float tree

• Kitsavailableforcommercialdutyeffluent,sewageor grinder pumps

• Canbeusedwithsmallerresidentialpumpswith adaptor(consultfactory)

OptionalAccessoriesinclude:

• Accessriserassemblies

• Junctionboxes

• Outdoorvents

BasinSizes:

• 24”(61cm)diametersimplexunitsavailablein60”-96” (152-244cm)standarddepths

• 36”(91cm)diameterduplexunitsavailablein60”-96” (152-244cm)standarddepths

• Basinsupto72”(183cm)diameteror144”(366cm)depthsare available – consult factory

LiftStationsInclude:

• Fiberglassbasinwithanti-floatationdevicewithsolid, outdoor-rated, fiberglass cover

• 4”pipeseal(looseforfieldinstallation)

• Zoeller“squareguide”disconnectsystemforeasypumpremoval

• 1.25”,1.5”or2”dischargeconfigurationsforuseonmultiplepumps

• Stainlesssteelliftcable(s)

• PVCballvalveandcastironcheckvalveinstalled

• Sch.40PVCdischargepiping

OptionalAccessoriesinclude:

• Covermaterial(steel,fiberglass,gas-tight,indooretc.)

• Customvalveboxes(attachedanddetached)

• Stainlesssteelandbronzenon-sparksystemsforhazardousenvironment pumps

• Customdesign/buildpackagesystems

WastewaterUniversal Lift Station

Prepackaged Lift Station

While current systems require the pump to be included in the package, the Qwik Pak LSallowsaZoellerpumptobe purchased separately or provided from existing stock. Gone is the headache of having to purchase a pump that you may already have in stock! The QwikPakLSisdesignedtobeused in dewatering, sump, effluent, sewage or grinder systems. The piping configuration provides the flexibility for up to a 2” discharge. Use theQwik Pak LS when a speedy installation is required.Theprepackaged station, in conjunction with an accessory kit, provides everything required to install a complete system. The discharge piping is installed along with the check valves and ball valves.

The Zoeller prepackaged unit is designed to be an all-inclusive lift station. With the rail system, variable level floats, discharge piping and optional junction box installed along with the submersible pumps and control panel, all the contractor has to do isinstallthe4”hub,digtheholeand attach the discharge piping. The configurations shown in our catalog are just the tip of the iceberg. Zoeller’s engineering and manufacturing staff can design-build ALMOST any prepackagedsystem that can be imagined! Whether the system is designed for a dewatering, effluent, sewage or grinder pump, all components are guaranteed to work when they arrive at the jobsite due to the fact that EACH system isreviewed for compatibility prior to being built and then tested for proper fit after assembly.

922-0009 pictured

Page 7: Accessories, Controls and Package Systems(46x76 cm), 24” (61 cm) long on 24”x24” (61x61 cm) and 36” (91 cm) long on 24”x36” (61x91 cm) • Basins - polyethylene, poly-foam

7© All rights reserved. ZOELLER PUMP CO. | 502-778-2731 | 800-928-7867 | www.zoeller.com

30-0021 / 30-01512” Plastic or Cast Iron Slip Union 30-0214 / 30-0215 / 30-0216

1-1/4” - 2” Cast Iron NPTHigh-Temperature

SPECIFICATIONS:

• Verticalorhorizontalinstallation

• Full-flow design, no restrictions

• Stopsbackflowofwater

• Standard,1-1/4”,1-1/2”,2”,3”femaleNPTpipe

• Neoprenepolyester,reinforcedflapper,smoothedge design, with cast iron and non-corrosive metal backing plates and stainless steel fastener

• Corrosion-resistant, powder coated epoxy finish

• Ratedat50PSI(115’[35m]ofhead)at130°F(54°C)

• Stainlesssteelbolts

• Suitableforinstallationbelowbasincover

SPECIFICATIONS:

• Flapperbendsoveraradius,nosharp90° edges — lengthens life of flapper hinge

• PVCplasticcheckbody,ultrasonicallyweldedandcanbe solvent-welded for rigid, pressure-rated piping systemsto25PSI,(57’[17.4m]ofhead)at130°F(54°C) (30-0182)

• Verticalorhorizontalinstallation

• Availableinindividualpackagesforpegboarddisplay (30-0191)

• Allstainlesssteelscrews,nutsandclampsonmodel 30-0200 only

• Slipxslipfor4.3PSI,10’(3m)ofheadat130°F(54°C). Avoidmorethan10’(3m)staticheadabovethecheckvalve.

• Designedtoreducewaterhammer

SPECIFICATIONS:

• Full2”flowdesign-meets BOCA(P.604.2)2”fullflowpumpcode

• Checksbackflowofwater

• Simpletoinstall(nothreadingofpipe required).Savetimeandmaterialcosts

• Neoprenegasketandflapper,weightedwithheavy stainless steel metal backing plates and rivet

• Verticalorhorizontalinstallation

• SlipsoverABS,PVC,steelorcopperpipe

• Reducesmotorandpumpnoise

• Flexibleneopreneslipxslipunionincludesstainlesssteel clampsforlowpressuresystems.Avoidmorethan10’(3m) staticheadabovethecheckvalve.4.3PSIat130°F(54°C)

• Extrawidehingetoreducestress

• PlasticcheckhasPVCbodyandcanbeinstalledwithsolvent- weldedcouplingsforpressuresystemsto25PSI,57’(17.4m) ofhead(30-0023)

• Model30-0151hascorrosion-resistant,powdercoated epoxy finish.

• StainlesssteelsleevesavailabletomeetIllinoisPlumbing Code.(CastIron30-0201/PVC30-0202)

• MeetsrequirementsofWisconsinUniformPlumbingCode

SPECIFICATIONS:

• Usewith2000and3000serieshigh- temperature pumps

• Verticalorhorizontalinstallation

• Full-flowdesign,norestrictions

• Stopsbackflowofwater

• Standard1-1/4”,1-1/2”,2”femaleNPTpipe

• EPDMstrand-reinforcedflapper,smooth-edgedesignwith cast iron and non-corrosive metal backing plates & stainless steel fastener.

• Corrosion-resistant,powdercoatedepoxyfinish

• Ratedat50PSI(115’[35m]ofhead)at200°F(93°C)

• Stainlesssteelbolts

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Full-Flow Unichecks

30-0152 / 30-0160 30-0163 / 30-01641-1/4” - 3” Cast Iron

Full-Flow Unichecks

30-0181 / 30-02001-1/4” - 1-1/2” Slip x Slip Union

Valves: Check, Ball, & Plug

Page 8: Accessories, Controls and Package Systems(46x76 cm), 24” (61 cm) long on 24”x24” (61x61 cm) and 36” (91 cm) long on 24”x36” (61x91 cm) • Basins - polyethylene, poly-foam

8 © All rights reserved. ZOELLER PUMP CO. | 502-778-2731 | 800-928-7867 | www.zoeller.com

SPECIFICATIONS:

• Full-flowcheckvalvedesign

• Threadedunionallowspumptoberemovedwithout disrupting discharge piping

• Savestimeandmoney-easytoinstall

• Neoprenegasketandflapper,weightedwithstainlesssteel backing plates and rivet

• Canbeinstalledonverticalorhorizontalpipe

• Meetsplumbingcodesrequiringaballvalveinstalledin conjunction with a check valve

SPECIFICATIONS:

• 1/2lb.(0.23kg)springeliminateswaterhammer

• Reducesmotorandpumpnoise

• Designedforbothhorizontalandverticalusage

• Full-flow,non-clogdesigninstallation

• DurablePVCcheckbodyandcompressionendfittings

• Solvent-weldendsallowforeasyinstallation

• 30-0044and30-0045havenounions

• Nothreadingofpiperequired-savestimeandmoney

• Pressureratedat50PSI(115’[35m])

30-0241&30-0242SlipUnion:40PSI(92’[28m])

30-0243&30-0244SlipUnion:30PSI(69’[21m])

• Consultfactoryforuseover130°F(54°C)

• Suitableforinstallationbelowbasincover

SPECIFICATIONS:

• Allstainlesssteelscrews

• Replaceableflapperinthecheckvalve

• Extrawidehingetoreducestress

• Ratedfor25psi,57’(17.4m)ofhead

Tri-Check®

30-0100 / 30-01011-1/2” - 2” PVC Check Valve/Ball Valve Union Combination

The Combo

30-0102 / 30-01031-1/2” - 2” PVC Check ValveUnion Combination

Quiet Check - PVC Solvent Weld with Union Check Valve

Valves: Check, Ball, & Plug, continued

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GENERALCAUTION:Water hammer creates momentary high pressure surges. These surges can cause severe damage to check valves and the pip-ing system. Consideration for water hammer must be included in the piping systemdesign.ReferenceASPEDataBook,Chapter2.33.Mayrequirecheckvalves with special non-slam features or other engineered solutions.

QUIETCHECKSPVCSOLVENTWELD

ItemNumber

Pipe size

ValveBody

Weight(lbs/kg)

Length(in/mm)

CartonQty

30-0040 1-1/2” White 2 lbs/0.9 kg 9.50”/241mm 12

30-0041 1-1/2” Clear 2 lbs/0.9 kg 9.50”/241mm 12

30-0042 2” White 3lbs/1.4kg 10.50”/267mm 12

30-0043 2” Clear 3lbs/1.4kg 10.50”/267mm 12

30-0044 3” White* 3lbs/1.4kg 9.50”/241mm 8

30-0045 3” Clear* 3lbs/1.4kg 9.50”/241mm 8

QUIETCHECKSPVCSLIPUNION

30-0241 1-1/2” White 1.2 lbs/0.5 kg 10.50”/267mm 12

30-0242 1-1/2” Clear 1.2 lbs/0.5 kg 10.50”/267mm 12

30-0243 2” White 1.8lbs/0.8kg 11.50”/292 mm 12

30-0244 2” Clear 1.8lbs/0.8kg 11.50”/292 mm 12

QUIETCHECKSWITHQUARTERTURNBALLVALVES

30-0046 1-1/2” White 3lbs/1.4kg 14.75”/375mm 12

30-0047 1-1/2” Clear* 3lbs/1.4kg 14.75”/375mm 12

30-0048 2” White 4lbs/1.8kg 16.12”/409mm 12

30-0049 2” Clear* 4lbs/1.8kg 16.12”/409mm 12

P/N SERVICEPART

152294 1-1/2” union assembly

152293 2.0” union assembly

P/N30-0040 P/N30-0041 P/N30-0046 P/N30-242 WhitePVC ClearPVC WhitePVC ClearPVC

*Solventweldonly.Nounionsincluded(seechart).

Page 9: Accessories, Controls and Package Systems(46x76 cm), 24” (61 cm) long on 24”x24” (61x61 cm) and 36” (91 cm) long on 24”x36” (61x91 cm) • Basins - polyethylene, poly-foam

9© All rights reserved. ZOELLER PUMP CO. | 502-778-2731 | 800-928-7867 | www.zoeller.com

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SPECIFICATIONS:• Heavy-dutyductileironconstruction• Angledsealfornon-slamclosure• Non-clogdesign• Reinforceddisc• Drip-tightseating• Ratedupto250PSIG• Designedforbothhorizontalandverticalusage• Optionalbackflowactuatorandmechanicalindicator

SPECIFICATIONS:

• Designedtohandlesolids-bearing flows

• Castironhousing-rated175psi

• 99%purenickelweldedseat

• 1/4turnBunaplug

• Upperandlowerballbearings

• Providedwithhandlever*

*Hand lever not shown in photos

SPECIFICATIONS:

• Rubbercouplingwithstainlesssteelclamps

• Threadsintopumpdischarge

• Pre-drilledweephole

• 4.3PSI,10’(3m)ofheadmax

• Verticalinstallationonly

Inline

30-0238Inline Check Valve

Compression

1-1/2” - 3” Compression Unichecks

3” & 4” FlangedCheck Valves

2”, 3” & 4” Cast IronPlug Valves

Valves: Check, Ball, & Plug, continued

ITEMNO.

PIPESIzE

WEIGHT(lbs/kg)

LENGTH(in/mm)

CARTONQTY

30-0015 1½” 1.1 lbs/0.5 kg 7½”/180mm 12

30-0020 2” 1.7lbs/0.8kg 9¾”/248mm 12

30-0030 3” 5 lbs/2.3 kg 14”/356mm 2

Pressure rated to 125 psi (285’ [86.9 m]) at 75°F (24°C)

GENERALCAUTION:Water hammer creates momentary high pressure surges. These surges can cause severe damage to check valves and the piping system.Considerationforwaterhammermustbeincludedinthepipingsystemdesign.ReferenceASPEDataBook,Chapter2.33.Mayrequirecheckvalveswith special non-slam features or other engineered solutions.

REFNO. PARTNAME MATERIAL1 Body DuctileironASTMA536,Grade65-45-122 Cover DuctileironASTMA536,Grade65-45-123 Disc Buna-N w/ steel and nylon reinforcement4 Gasket Compressed non asbestos fiber5 Cover Bolt AlloysteelSAEGrade5

PARTNO.VALVESIzE

"A"(in/mm)

"B"(in/mm)

"C"(in/mm)

"D"(in/mm)

"E"(in/mm)

"F"(in/mm)

"G"(in/mm)

"H"(in/mm)

WEIGHT(lbs/kg)

6030-0197 2½"8-1/2”/215.9 mm

5-1/2”/139.7 mm

7”/177.8mm

11/16”/17.5 mm

1-1/2”/63.5mm

3-3/8”/85.7mm

5/8”/15.9 mm

4”/101.6mm

32 lbs/14.5kg

6030-0202 3"9-1/2”/241.3mm

6”/152.4mm

7-1/2”/196.5mm

3/4”/19.1 mm

3”/76.2mm

5-1/8”/130.2 mm

5/8”/15.9 mm

4”/101.6mm

37 lbs/16.8kg

6030-0203 4"11-1/2”/292.1 mm

7-1/2”/190.5 mm

9”/228.6mm

15/16”/23/9 mm

4”/101.6mm

5-3/4”/146.1mm

5/8”/15.9 mm

8”/203.2 mm

63lbs/28.6kg

FLANGED MODELS

SizE PArt NO. WiDth (in/mm)

hEiGht(in/mm)

WEiGht(lbs/kg)

3” 6030-0085 8”/203.2 mm

14-1/8”/358.8 mm 53 lbs/24.0 kg

4” 6030-0086 9”/228.6 mm

16-3/4”/425.5 mm 66 lbs/29.9 kg

thrEADED MODELS

SizE PArt NO. WiDth (in/mm)

hEiGht(in/mm)

WEiGht(lbs/kg)

2” 6030-0082 5-1/4”/133.4 mm

7-1/8”/181.0 mm 12 lbs/12.4 kg

3” 6030-0083 8-3/4”/222.3 mm

14-1/8”/358.8 mm 45 lbs/20.4 kg

EACH FLANGE"H" = NUMBER OF HOLES"G" = BOLT SIZE

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ZEPA0520

Page 10: Accessories, Controls and Package Systems(46x76 cm), 24” (61 cm) long on 24”x24” (61x61 cm) and 36” (91 cm) long on 24”x36” (61x91 cm) • Basins - polyethylene, poly-foam

10 © All rights reserved. ZOELLER PUMP CO. | 502-778-2731 | 800-928-7867 | www.zoeller.com

SPECIFICATIONS:

• Converts nonautomatic pump to automatic pump

• Simple installation

• Adjustable/variable level

• Standard15’(5m)and20’(6m)SJOWCPEcordwithmoldedplug.10-0055and10-0065-10’(3m)cordstandard

• FloatisconstructedofdurablePVC/polypropylene

• Standard-normallyopen(NO)(“pumpsdown”)

• Optional-normallyclosed(NC)(“pumpsup”)Consultfactory

• Maximumoperatingtemperaturefor10-0748:120°F(49°C).Allotherswitches:140°F(60°C)

• Float is omnidirectional

• Includes mounting clamp

• DesignedforEFFLUENT,SEWAGEandDEWATERINGapplications

• Variablelevelfloatswitch,forusein18”(45.7cm)minimumdiameterbasins

• 10-0748-25’(8m)cordstandard,nomoldedplug.Canbeusedasacontrolswitchtooperateanexternalmagneticor combination starter on three phase pumps

• Verticalpiggybackfloatswitch.Idealfornarrowdiameterbasins.6.5”(16.5cm)maximumcyclerange

• Userecommendationchartforswitchselection

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13AMPMAXIMUM 15AMPMAXIMUM 20AMPMAXIMUM

NormallyOpen(NO) NormallyOpen(NO) NormallyOpen(NO)

10-0055-115V-10'(3m) 10-0032-115V-15'(5m) 10-0748-115V/230V-25'(8m)

10-0034-115V-15'(5m) 10-0033-230V-15'(5m)

10-0035-230V-15’(5m) 10-0705-115V-20'(6m)

10-0063-115V-20'(6m) 10-0559-230V-20'(6m)

10-0706-230V-20'(6m)

NormallyClosed(NC) NormallyClosed(NC)

10-0065-115V-10'(3m) 10-0064-115V-15'(5m)

10-0037-115V-15'(5m)

10-0062-230V-15'(5m)

Single Piggyback Variable Level Float Switch

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CanadianStandardsAssociationapprovalavailable.

Note: All variable level float switches in this section are mechanically activated and do not contain mercury.

Single Piggyback VerticalFloat Switch

Double Piggyback VariableLevel Float Switch

13AMPMAXIMUMNORMALLYOPEN(NO)VERTICAL

10-2041-115V-10'(3m)

10-2042-115V-15'(5m)

10-2043-115V-20'(6m)

MECHANICAL

10-1964-115V-15Amp-15'(5m)

10-1965-230V-15Amp-15'(5m)

R

CanadianStandardsAssociationapprovalavailable.

Variable Level Float Switch

Page 11: Accessories, Controls and Package Systems(46x76 cm), 24” (61 cm) long on 24”x24” (61x61 cm) and 36” (91 cm) long on 24”x36” (61x91 cm) • Basins - polyethylene, poly-foam

11© All rights reserved. ZOELLER PUMP CO. | 502-778-2731 | 800-928-7867 | www.zoeller.com

APPLICATIONS:

• Simplexorduplexpumpcontrolandhighlevelalarmonelectricalalternatingcontrolpanelsystems

• Fordewatering,effluentandsewageapplications

• SwitchforA-Pak

SPECIFICATIONS:

• FloatisconstructedofdurablePVC/polypropylene

• Standardmechanicalvariablelevelcontrolswitchesareratedfor115/230V,5Amps

• Low-current,mechanicalvariablelevelcontrolswitchesareratedfor125VAC/30VDC,0.1Amps

• 18/2TypeSJOWCPEcordstandard

• Cordsareavailablein15-25-35-50’(5-8-11-15m)lengths

• Temperatureratingof140°F(60°C)

• Approximately1.5”(38mm)liquidleveldifferentialinswitchingaction

ADJUSTABLEWEIGHT:(P/N10-0689)providesanaccuratepivotpointforsuspended float switches

• Grippingteethonclipandweightchannelsecurelylockfloatcableintoplace

• Cableweightcanbeadjustedwithouttheuseoftools

HOUSING:1lb12oz.(0.8kg),2.8”x3.3”(7.1x8.4cm),impact-resistantandnon-corrodible,

PVChousingforliquidsupto140°F(60°C)

CLIP:injection-moldedacetalplastic

WIRE/CABLEACCOMODATED:SJOW,SJTW,18/2,18/3,16/3,14/2,14/3

SHIPWEIGHT:2lbs.(0.9kg)

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Variable Level Control Switches

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FLOATSWITCHES

Mechanical CordLength(ft/m)

MountingMethodStandard

P/N*LowCurrent

P/N**

10-0743 10-2060 15/5 Clamp

10-0744 10-2061 20/6 Clamp

10-1877 10-2062 25/8 Clamp

10-1878 10-2063 35/11 Clamp

10-1879 10-2064 50/15 Clamp

10-1880 10-2065 15/5 Adjustable Weight

10-1881 10-2066 25/8 Adjustable Weight

10-1882 10-2067 35/11 Adjustable Weight

10-1883 10-2068 50/15 Adjustable Weight

FLOATSWITCHTREES

Mechanical CordLength(ft/m)

MountingMethodStandard

P/N*Intrinsically Safe P/N**

10-1456 10-1456 --- Tree Only

10-1886 10-2069 15/5 (3)15'(5m)Floats&Tree

10-1887 10-2070 15/5 (4)15'(5m)Floats&Tree

* Not for use with intrinsically-safe control systems. ** For use with intrinsically-safe control systems only.

Products may not be exactly as pictured.

Page 12: Accessories, Controls and Package Systems(46x76 cm), 24” (61 cm) long on 24”x24” (61x61 cm) and 36” (91 cm) long on 24”x36” (61x91 cm) • Basins - polyethylene, poly-foam

12 © All rights reserved. ZOELLER PUMP CO. | 502-778-2731 | 800-928-7867 | www.zoeller.com

SPECIFICATIONS:

• Alternatestwoautomaticpumpsupto1/2HP,

12ampseach,115V,singlephase

• Extendspumplife

• Compactdesigneasilymountsinconfinedspaces

• Circuitfaultprotection

• Speciallydesignedforhumidareas

• Universalconnectionforalarmswitchreplacement

• Auxiliaryoutputcontacts(normallyopen)forremote alarm connection

• SolidgreenLEDlightsforPump1,Pump2andPower

• FlashingredLEDlightsforalarmconditions

• 9’(2.7m)powercord

• Multiplealarmmodeswillalertusertopotentialproblems and protect property by switching to the other pump when necessary

Alarms include:

° High water

°Lossofpower

° Continuous pump run

° Breaker tripped

° Pump failure

• ButtonforSilenceandReset

• Built-in,rechargeablebatterywilloperatethealarmandLED lights for a limited time during power outage

SPECIFICATIONS:

• Operateson(3)AAAbatteries

• Lowbatteryalarmdesignedintocircuitboard

• Warnsyouwhensensorcontactswater

• Loudintermittenthornratedat103+/-3dbat1’(30cm)

• On/Offsilenceswitch

• Stainlesssteelsensorcontacts

• Easytoinstall,portableandsafe!

• Compactdesign(3-1/4”x2-1/4”[8.3x5.7cm])

• Noadjustmentsneeded

• Solidstateelectroniccomponents

• 5’(1.5m)ofleadwire

• 12-monthlimitedwarranty

• ACpoweradaptercapability.RequiresClass2transformer, Input:120VAC/60Hz,output:4.5VDC/150mA,tippositive, typeBplug.(Availableatmostelectronicstores)

Flexible sensor wire allows this alert to be used in many applications. Alerts you of overflowing:

•Sumppump•Toilets•Brokenpipes

•Dishwashersorwashingmachines•Laundrysinks

•Airconditioningpans•Bathtubsorhottubs

10-0804 Residential Alternator System

10-0763 High Water Alarm

Smart Pak Plus Flood AlertA

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SPECIFICATIONS:

• Voice-Chiptechnology(NOTAPES)

• Recordyourownpersonalmessages

• Dialseachcontactnumberuptofourtimes

• Internal9Vbatteryback-up(batteryNOTIncluded)

• Toneorpulsedialonly(NOTintendedfordigitalphonelines)

SPECIFICATIONS:

• Noneedtocutoffplugs

• Sealedwatertightenclosure

• Availablein115Voltor230Voltdesign

• Corrosion-resistantPVCconstruction

• Easyhookupofindooralarmwithterminalstripexposedforlowvoltage wiring

• RatedforNEMA4X

• Water-tightrubbercordsealforpumpandswitchcables

• Optional indoor tank alert alarm with silence switch and LEDindicator

• Installationandwiringinstructionsincluded

• MeetsNECrequirementsforadisconnect

SeeFM1420forfurtherinformation.

TheAuto-Dialerisasinglechannelvoice dialer that can be used with any device that can provide a normally open / closed contact. It can be programmed to store up to four contact numbers, including standard (voice)telephones,mostcellphones,andpagers.Itwillprovidea16secondpre-recordedmessage.

The Qwik-Box is a junction box designed for easy hookup of pumps and alarm systems. It is used in septic effluent, sewage, or dewatering applications, and requires a connection outside the building or residence. The Qwik-Box eliminates the need for junction wiring boxes inside sewage andseptictanks,andconsistsofULlistedcomponents.

Products may not be exactly as pictured.

RMC 170468

NEWDESIGN

10-2626 Auto-Dialer System

Qwik BoxPump Control and Alarm

Page 13: Accessories, Controls and Package Systems(46x76 cm), 24” (61 cm) long on 24”x24” (61x61 cm) and 36” (91 cm) long on 24”x36” (61x91 cm) • Basins - polyethylene, poly-foam

13© All rights reserved. ZOELLER PUMP CO. | 502-778-2731 | 800-928-7867 | www.zoeller.com

A-Pak Alarm SystemsA

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10-1494

10-0623 Indoor/Outdoor

10-0028 Alarm System

10-2613

10-0682 Deluxe

10-0126 Indoor/Outdoor

10-0015 / 10-0016 Bell Alarm

SPECIFICATIONS:

• NEMA1enclosure(INDOORUSEONLY)

• Automaticalarmreset

• Hornisrated87decibelsat10’(3m)

• 9Vbatteryback-up(batterynotincluded)

• 15’(5m)alarm(12V)tetheredswitch

• 6’(2m)powercord

• Auxiliarydrycontacts(use10-2614)

SPECIFICATIONS:

• NEMA3Renclosure(6.5”x4.5”x3”) (16.5x11.4x7.6cm)

• Top-mountedalarmbeacon

• Automaticalarmreset,hornsilence switch and alarm test switch

• Hornisrated85decibelsat10’(3m)

• Pre-mountedterminalblockwithconnectionsforpump and float switch

• 15’(5m)alarm(12V)tetheredswitch

• Powerconnectionsarefield-wired

SPECIFICATIONS:

• Non-enclosed model

• Operateson115Vcircuit

• 3”magneticbellwithtransformer

• Mountsonstandardutilitybox (notincluded)

• 15’(5m)alarm(12V)tetheredswitch

SPECIFICATIONS:

Samestandardfeaturesofour10-1494with:

• 15’(5m)alarm(12V)alarmreedswitch

• Auxiliarydrycontacts(use10-2615)

SPECIFICATIONS:

Samestandardfeaturesofour10-0623with:

• 20’(6m)alarm(12V)tetheredswitch

• 6’(2m),115Vpowercordwith water-tight cord connectors

SPECIFICATIONS:

Samestandardfeaturesofour10-0623with:

• NEMA4Xthermoplasticenclosure(6”x4”x3”) (15.2x10.2x7.6cm)

• Hornisrated88decibelsat10’(3m)

• 5Aauxiliarydrycontacts

SPECIFICATIONS:

• Non-enclosedmodel

• 10-0015operateson115Vcircuit

10-0016operateson230Vcircuit

• 6”magneticbellwithtransformer

• Mountsonstandardutilitybox(notincluded)

• 15’(5m)alarm(12V)TetheredSwitch

• Operateswith10-0743floatswitchormechanicalalternator-seeFM0495(notincluded)

The “A-Pak” alarm system sounds a horn when a potentially threatening liquid level condition occurs. The horn can be silenced, but the alarm light remains on until the condition is remedied. Once the condition is cleared, the alarm will automatically reset.

Agreen“POWERON”lightindicates120Vprimarypowertothealarm.Alowbatterychirpfeatureindicateswhenthebatteryshouldbereplaced.Ared“ALARM”lightindicatesahigh-level condition.

R LUR

Tested to UL Standard UL 508

& Certified to CSA Standard

C22.2 No. 205

R LUR

Tested to UL Standard UL 508

& Certified to CSA Standard

C22.2 No. 205

C R LU US LISTED

NOTE: All variable level float switches in this section aremechanically activated and do not contain mercury.

NOTE:Itisalwaysrecommendedtopowerthealarmfromaseparatecircuitthanthepumptoavoidlosingpowertoboth during a tripped breaker scenario.

Page 14: Accessories, Controls and Package Systems(46x76 cm), 24” (61 cm) long on 24”x24” (61x61 cm) and 36” (91 cm) long on 24”x36” (61x91 cm) • Basins - polyethylene, poly-foam

14 © All rights reserved. ZOELLER PUMP CO. | 502-778-2731 | 800-928-7867 | www.zoeller.com

SPECIFICATIONS:

• 115-208-230Volts

• Cleardeadfrontpanel (10-0125only)

• Completewith(3)20’(6m) control float switches

• Equipmentdisconnect (10-0125only)

• Motorcontactor(allmodelsexcept10-1019and10-1023)

• NEMA4Xwatertightenclosurewithlockablelatch

• Top-mountedalarmlight

• Alarmhornprovidesaudiowarningofalarmcondition (83to85decibelrating)

• Pumprunindicatorlight

• Hornsilenceandalarmtesttoggleswitches

• HOAswitch

• Dryauxiliarycontact(notavailableinplug-inpanels)SPECIFICATIONS:

• 208-230-460-575Volts

• NEMA4X-watertightenclosurewithlockablelatch

• Hand-off-autotoggleswitch

• Greenpumprunlight

• Alarmtest&silenceswitches

• Redalarmbeaconandaudiblealarmforahighwater condition(83to85decibelrating)

• Motorprotectionswitchwithoverloadprotection

• Magneticstarter

• Numberedterminalstripforconnectingpumpsand variable level float switches

• Dryauxiliarycontactsforremotealarmdevices

• Threefloatoperation(floatsnotincluded-seeFM0526)

• Off-the-shelfcomponentsprovideeasyfieldmaintenance and repair

SPECIFICATIONS:

• 115V(10-1019)or230V(10-1023)

• NEMA4Xenclosurewith hinged cover

• Receptacleforusewithpiggyback pump switch

• Alarmhorn(83to85decibelrating)

• Terminalstrip

• Hornsilenceswitchtoturnalarmonoroff

• Alarmfloatonly

Single Phase Control Panel

Three Phase

Plug-in Control PanelSingle Phase

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AnElectricalControlPanel isusedonaSimplexpumpapplicationwhereautomaticelectrical cyclingof thepump isdesired for added protection in residential or commercial applications. A Control Panel is required for all systems using a nonautomatic pump. The built-in alarm system, a standard feature, will activate when the water level becomes unusually high.AllelectricalsystemsmustbeinstalledbyaqualifiedelectricianandaccordingtotheNationalElectricalCode(seeSection430-71though430-113,plusanyothersthatapply).

Electrical Simplex Control Panels

SINGLEPHASESIMPLEXPUMPCONTROL/ALARMSYSTEM

Model # VoltsDimensionsHxWxD

in(cm)Amp

Range Float switches included Features

10-1019 115V 8”x6”x4”(20x15x10cm) 0-15 Alarm float only Plug-In

10-1023 230V 8”x6”x4”(20x15x10cm) 0-15 Alarm float only Plug-In

10-1036 115V,208-230V 8”x6”x4”(20x15x10cm) 0-7 Three20’(6m)controlfloats Circuit breaker disconnect

10-1037 115V,208-230V 8”x6”x4”(20x15x10cm) 7-15 Three20’(6m)controlfloats Circuit breaker disconnect

10-1038 115V,208-230V 8”x6”x4”(20x15x10cm) 15-20 Three20’(6m)controlfloats Circuit breaker disconnect

10-0125* 115V,208-230V 10”x8”x4”(25x20x10cm) 0-20 Three20’(6m)controlfloats Pull out disconnect

* 10-0125 Branch Circuit Protection provided by the installing electrician.

THREEPHASESIMPLEXPUMPCONTROLPANELS

Model DimensionsHxWxDin(cm)

Volts AmpRange

10-1074 12”x10”x6”(30x25x15cm) 208/230/460 1.0-1.6

10-1076 12”x10”x6”(30x25x15cm) 208/230/460 1.6-2.5

10-1078 12”x10”x6”(30x25x15cm) 208/230/460 2.5-4.0

10-1080 12”x10”x6”(30x25x15cm) 208/230/460 4.0-6.3

10-1082 12”x10”x6”(30x25x15cm) 208/230/460 6.0-10.0

10-1083 12”x10”x6”(30x25x15cm) 208/230/460 9.0-14.0

10-1084 12”x10”x6”(30x25x15cm) 208/230/460 13.0-18.0

10-1086 12”x10”x6”(30x25x15cm) 208/230/460 17.0 - 23.0

10-1132 12”x10”x6”(30x25x15cm) 575 1.6-2.5

10-1134 12”x10”x6”(30x25x15cm) 575 2.5-4.0

10-1136 12”x10”x6”(30x25x15cm) 575 4.0-6.3

C R LU US LISTED

C R LU US LISTED

Page 15: Accessories, Controls and Package Systems(46x76 cm), 24” (61 cm) long on 24”x24” (61x61 cm) and 36” (91 cm) long on 24”x36” (61x91 cm) • Basins - polyethylene, poly-foam

15© All rights reserved. ZOELLER PUMP CO. | 502-778-2731 | 800-928-7867 | www.zoeller.com

SPECIFICATIONS:

• Hand-off-autotoggleswitchforeachpump

• Greenpumprunpilotlightforeachpump

• Alarmtestandsilenceswitches

• Redpilotlight(NEMA1only)andaudible alarmwith83to85decibelratingforahigh- water condition

• RedalarmbeaconincludedwithNEMA4x enclosure

• Auxiliarydrycontact

• Highwateralarm

• Singlephase-circuitbreakerfor each pump

• Threephase-motorprotectiveswitch with overload protection

• Magneticstarterforeachpump

• Alternatingmechanism

• Numbered terminal strip for connecting pumps and variable level float switches

• NEMA1-generalpurposeor

NEMA4x-watertightenclosuresavailable

• Integralauxiliaryterminalboardconnections (drycontact)forremotealarmdevices

• 3or4variablelevelfloatswitchcontrol operation

• Three20’(6m)floatswitchesincluded with single phase panels

• Off-the-shelfcomponentsprovideeasyfield maintenance and repair

• Floatswitchesnotincludedwiththreephase panels

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An ElectricalAlternator is used on a Duplex pump application whereautomatic alternation of the pumps is desired for added protection in residential or commercial applications. With one pump operating to handle normal flow, a second pump becomes operational in the event the water level continues to rise. The built-in alarm system, a standard feature, can be connected to sound either when the second pump becomes operationalwitha3-floatswitchsystemorindependentlywitha4-floatswitch system. All electrical systems must be installed by a qualified electricianandaccording to theNationalElectricalCode. (seeSection430-71though430-113,plusanyothersthatapply).

Electrical Alternator Control Panel

NOTE: 60 0 and X60 0 Series single phase pumps require special panels that include start components. See SelectionGuideFM1228andFM1705 for correct panel selection.

NOTE:Allvariablelevelfloatswitches in this section are mechanically activated and do not contain mercury.

CONTROLPANELSUSEDWITHSINGLEPHASEPUMPS

NEMA1ENCLOSUREWITH20’(6m)FLOATSWITCH

Order No. DimensionsHxWxDin(cm) Volts AmpRange

10-1039 12”x10”x6”(30x25x15cm) 115 7-15

10-1040 12”x10”x6”(30x25x15cm) 115 15-20

10-0092* 12”x10”x6”(30x25x15cm) 115/200/230 0-20

NEMA4XENCLOSUREWITH20’(6m)FLOATSWITCH

10-1041 12”x10”x6”(30x25x15cm) 115 7-15

10-1042 12”x10”x6”(30x25x15cm) 115 15-20

10-1043 12”x10”x6”(30x25x15cm) 115/200/230 0-7

10-1044 12”x10”x6”(30x25x15cm) 115/200/230 7-15

10-1045 12”x10”x6”(30x25x15cm) 115/200/230 15-20

10-1046 12”x10”x6”(30x25x15cm) 115/200/230 20-30

10-0093* 12”x10”x6”(30x25x15cm) 115/200/230 0-20

*Branch circuit protection provided by installing electrician.

CONTROLPANELSUSEDWITHTHREEPHASEPUMPS

NEMA4XENCLOSURE(FloatSwitchesnotincluded)

Order No. DimensionsHxWxDin(cm) Volts* AmpRange

10-1102 14”x12”x6”(36x30x15cm) 200/230/460 1.0-1.6

10-1104 14”x12”x6”(36x30x15cm) 200/230/460 1.6-2.5

10-1106 14”x12”x6”(36x30x15cm) 200/230/460 2.5-4.0

10-1108 14”x12”x6”(36x30x15cm) 200/230/460 4.0-6.3

10-1110 14”x12”x6”(36x30x15cm) 200/230/460 6.3-10.0

10-1111 14”x12”x6”(36x30x15cm) 200/230/460 9.0-14.0

10-1112 14”x12”x6”(36x30x15cm) 200/230/460 13.0-18.0

10-1114 14”x12”x6”(36x30x15cm) 200/230/460 17.0-23.0

10-1115 14”x12”x6”(36x30x15cm) 200/230/460 20.0-25.0

10-1183 14”x12”x6”(36x30x15cm) 200/208 23.0-32.0

10-1154 14”x12”x6”(36x30x15cm) 575 1.6-2.5

10-1156 14”x12”x6”(36x30x15cm) 575 2.5-4.0

10-1158 14”x12”x6”(36x30x15cm) 575 4.0-6.3

*Three phase panel has multi-tap transformer with secondary fusing.

C R LU US LISTED

Page 16: Accessories, Controls and Package Systems(46x76 cm), 24” (61 cm) long on 24”x24” (61x61 cm) and 36” (91 cm) long on 24”x36” (61x91 cm) • Basins - polyethylene, poly-foam

16 © All rights reserved. ZOELLER PUMP CO. | 502-778-2731 | 800-928-7867 | www.zoeller.com

SPECIFICATIONS:

• Intrinsically-saferelays

• NEMA4Xenclosure

• Top-mountedalarmlight

• Hands-off-autotoggleswitchforeachpump

• ULListed

• Alarmhornwithsilenceswitch

• Magneticmotorcontactor

• LockableLatch

• Auxiliarydrycontact/highwateralarm

• Circuitbreakerpumpdisconnect

• 3or4variablefloatswitchcontroloperation

• Off-the-shelfcomponentsprovideforrelatively easy field maintenance and repair

• Greenpumprunpilotlightforeachpump

• Sealfailindicatorlight(s)

• Thermalcutoutsfor3phase

• Duplexonly-lead/lagalternatingcircuit

Simplex and Duplex with Intrinsically- Safe Relays

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These intrinsically-safe control panels are used on pump applications defined asahazardousdutylocation.Liftstationsinsomeregionsfallunderthisclassification. The intrinsically-safe panel, in conjunction with an explosion- proof pump, will provide a system that will not allow ignition of explosive gases. The purpose of the control panel is to cycle a pump automatically. Eachpanelcomesstandardwithpumprunlight(s),ahighwateraudibleandvisualalarm,sealfailindicator(s),andaULListing.AllpanelscomestandardwithaNEMA4Xratingforindoororoutdooruse.

ThesepanelsMUSTNOTbeinthespaceclassifiedasneedingexplosion-proofequipment.Specialfittingsthateitherprevent the passage of hot gases, in the case of an explosion in a Class I area, or the passage of combustible dust, fibers, or flyingsinaClassIIorIIIarea(NEC501-5and502-5)arerequired.Aqualifiedelectricianmustinstallallelectricalsystems.NationalElectricalCode(NEC)Articles500through503explainindetailtherequirementsfortheinstallationofwiringor electrical equipment in hazardous locations. These articles, along with other applicable regulations, local governing inspection authorities, insurance representatives, and qualified engineering/technical assistance, should be your guides to the installation of wiring or electrical equipment in any hazardous or potentially hazardous location.

Control Panels for Explosion Proof Pumps

STANDARD ENCLOSURE DIMENSIONS

Panel Phase Dimensions (HxWxD) Simplex 1 16”x14”x6” (41x36x15 cm)Duplex 1 16”x14”x6” (41x36x15 cm)Simplex 3 16”x14”x6” (41x36x15 cm)Duplex 3 16”x14”x6” (41x36x15 cm)

R LU

Tested to UL Standard UL 508

Products may not be exactly as pictured.

Page 17: Accessories, Controls and Package Systems(46x76 cm), 24” (61 cm) long on 24”x24” (61x61 cm) and 36” (91 cm) long on 24”x36” (61x91 cm) • Basins - polyethylene, poly-foam

17© All rights reserved. ZOELLER PUMP CO. | 502-778-2731 | 800-928-7867 | www.zoeller.com

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SPECIFICATIONS:

• 10-0770-Boxincludes2UFcordsealsfor12or14gageUFcableand3roundcordsealsfor16-3,16-2,18-3,or18-2SO type cords

• 10-0776-Boxincludesone3/4”PVCconduitadapterand 3roundcordsealsfor16-3,16-2,18-3,18-2SOtypecords

• 10-0777-Boxincludesone3/4”PVCconduitadapterand 4roundcordssealsfor16-3,16-2,18-3,18-2SOtypecords

• 10-0778-Boxincludesone3/4”PVCconduitadapterand 5roundcordsealsfor16-3,16-2,18-3,18-2SOtypecords

Economy Junction Box(Field Assembled)

Sewage/Waste Junction Boxes

Starter Kits

Deluxe Junction Box(Factory Assembled)

Nema-4X Junction-boxes

PVCplasticboxwithremovablecover for use in sewage, effluent, dewatering, or corrosive environments.Boxis4”x4”x2”(10x10x5cm)andisfield-drilledformaximumflexibilityin each installation.

NEMA-4XJunctionBoxesareelectricalenclosuresthatare watertight, dust-tight, and corrosion resistant. Boxes are completely assembled with cord seals and terminal strip for easy field wiring.

AStarterkitisrequiredforallsinglephasemodel611,621,631,641,and651pumps.AStarterKitconsistsofthesinglephase capacitors and relay required to run the pump. These components are shipped loose and are installed into the pump’s control panel.

High-impact, corrosion-resistant, weatherproof thermoplastic enclosurewithflexiblePVCgasketand brass screws. Preassembled at the factory for convenience and ease of installation.

R

Certified to CSAStandard 227875

R LUTested to UL

Standard UL778.

Note:Smallcordgripsarefor16ga.and18ga.cable. Largecordgripsarefor12ga.4conductorcableand14ga. 4conductorcable.

DELUXE(FactoryAssembled)PumpModel

Type LxWxHHubSize

CordGrips

PartNo.

51, 53, 55, 57, 59, 98,137,139,140,142,151,152,153,161(except115V),163(except115V),165,185,186(3phase),188(3phase),189(460&575V),264,266,267,268,270,282,284,293,294(3phase),295(460V&575Vonly),404(230/460/575V3phase),405(230/460/575V3phase)andalleffluentSTEP Systems.

Simplex 4”x4”x4” 3/4”4small&

1 plug10-1398

Simplex 4”x4”x4” 1-1/2”4small&

1 plug10-1399

Simplex 6”x6”x4” 1-1/2”4small&

1 plug10-1402

Simplex/Duplex

6”x6”x4” 1”5 small &

1 plug10-1401

Duplex 6”x6”x4” 1”6small&

1 plug10-1633

Duplex 6”x6”x4” 2”5 small &

1 plug10-1403

161(115V),163(115V),186(singlephase),188(singlephase),189(200&230V),191,292,294(singlephase),295(200&230V),404(singlephase&200V3phase),405(singlephase&200V3phase).

Simplex 6”x6”x4” 1-1/2”3 small,

1 large & 1 plug

10-1404

Duplex 6”x6”x4” 2”4small,

2 large & 1 plug

10-1405

PumpModel Type LxWxH CordGrips PartNo.

611,621,631,641,651,661(under20Amps)

Simplex6”x6”x 4-3/8”

1 each-Pump3 each-Floats

10-0985

Duplex8”x8”x 4-1/2”

2 each-Pump4each-Floats

10-1015

651,661(20Amps&up)

Simplex6”x6”x 4-3/8”

1 each-Pump3 each-Floats

10-0987

Duplex8”x8”x 4-1/2”

2 each-Pump4each-Floats

10-1016

StarterKitP/N PumpModel

10-0914 611/621(before10/1/07)

10-2221 611/621(after10/1/07)

10-0915 631/641

10-1434 651

Page 18: Accessories, Controls and Package Systems(46x76 cm), 24” (61 cm) long on 24”x24” (61x61 cm) and 36” (91 cm) long on 24”x36” (61x91 cm) • Basins - polyethylene, poly-foam

18 © All rights reserved. ZOELLER PUMP CO. | 502-778-2731 | 800-928-7867 | www.zoeller.com

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Disconnect & Rail Systems

SPECIFICATIONS:

• Sewage,stormwaterandeffluentpumpsystems

• Forconcrete,steel,orfiberglasstanks

• Allowsforremovalofpumpsfromgroundlevel

• Noconfinedspaceentrytoservicepump

• Nopullrodsorholddownrods

• Nodiaphragms

• Couplingbasewithpositivemachinefitando-ringprovidesareliableseal

• Designers’liabilitycanbereducedbyprovidingreasonablecareinthedesignofsubmersible pump installations. Pumps are removable from the surface for inspection and service

• Guiderailsdirectthepumptoandfromthecouplingbase.Systemsaresuppliedcompletewith coupling base, sealing plate, pump discharge elbow, and upper rail support bracket

• Allsystemsuse3/4”schedule40piperails(notincluded)

SPECIFICATIONS:

• Economical,reducestimeandcostofremovingpump

• Safety:keepspersonneloutofpitsandoutofcontactwith contaminants

• Inspectionsarefastandeasy

• Single,rigidstainlesssteelsquareraildesign

• Stainlesssteelrail,nuts,bolts,fastenersandliftingbail

• Castironanglearmbracketandpumpguidebracket

• Galvanizedpipingisstandard.Stainlesssteelpiping is optional

• RedbrassdisconnectfittingswithTeflon-coatedBuna O-ring seal

• PVCballvalve

• Castironcheckvalve

• Optionalstainlesssteelpullrodsandliftingcable

• Alsoavailableinprepackagedfiberglassbasins

SPECIFICATIONS:

• Economical,reducestimeandcostof removing pump

• Safety:keepspersonneloutofpits&outofcontactwith

contaminants

• Usedforshallowsystemswhereguiderailsarenot necessary(pullrodnotincluded)

SPECIFICATIONS:

• Railanddisconnectsystemforeffluentorsewagepumps

• Safety:keepspersonneloutofpits&outofcontact with contaminants

• Twostandoffsincluded

• Oneintermediateguiderailbracketisrequiredforevery 10’(3m)ofrail.

Z-Rail™ Threaded Rail Systems1-1/4” - 3” NPT Discharge Pumps

Square Guide Rail Systems1-1/4” - 2” NPT Vertical Discharge3” & 4” NPT Horizontal Discharge(field assembled)

Disconnect Only1-1/4” - 2” Discharge

Complete Systems1-1/4” & 2” Discharge

SeeFM0787forfurtherinformationandaccessories.

NEW

Page 19: Accessories, Controls and Package Systems(46x76 cm), 24” (61 cm) long on 24”x24” (61x61 cm) and 36” (91 cm) long on 24”x36” (61x91 cm) • Basins - polyethylene, poly-foam

19

®

®

About the Zoeller FAmily oF WAter SolutionS

Founded in 1939, Zoeller Company is one of the oldest independently-owned professional pump manufacturers in NorthAmerica. Headquartered in Louisville, Kentucky USA, Zoellerhas over 600 employees worldwide and a total of 550,000 sq. ft. of manufacturing facilitiesfrom our six operations in North America and Asia.Zoeller Company has established itself as an innovative leader in pumping equipment and water treatment systems by continuous research and development. The quality of our products isdemonstratedbyUL,CSA,CE,andNSFlistingsaswellascontinuedgrowththroughouttheUnitedStates,Canada,Mexico,andover40othercountriesaroundtheglobe. Thecompanyhas also expanded to include five brands, which have become the foundation of Zoeller.

The original Zoeller product line now resides in Zoeller Pump Company, which offers a broad range of submersible pumps from fractional to 7-1/2 HP for residential and commercial sump, eff luent, dewatering and

grinding applications.Flint&Walling,foundedin1866inKendallville,IndianaUSA,istheonlypumpcompany in the U. S. to manufacture its own motor for jet and centrifugalpumps. This product line specializes in deep well pumps that range from 5

GPM to 1,000 GPM, as well as centrifugal, jet, booster, and submersible pumps up to 7-1/2 HP.Founded in 1952, Wolf Pump is a manufacturer of submersible turbine pumps located in Abernathy,Texas.Wolf currently produces 4” to 8” pumps withcapacities ranging from 35 to 1000 GPM. These pumps are known for their

efficiency and durability in demanding water applications including irrigation, municipal water supplies, dewatering applications, dairy production, mining, the oil and gas industries, aquaculture, and more.

Zoeller Engineered Products providesproducts for storm water removal, sewage treatment, grinding, and hazardous

environment applications from commercial to municipal markets. Available from 1/2 BHP to 100 BHP, each pump is customized by design, manufacture and installation according to exact application needs.

Clarus Environmental offerssustainable environmental products, solutions, and

services for the collection, treatment, and dispersal of residential and community wastewater. This line specializes in onsite pumps, pressure sewers, biological and mechanical treatment processes, disinfection, and discharge of safe water.

®

WOLF PUMP

Page 20: Accessories, Controls and Package Systems(46x76 cm), 24” (61 cm) long on 24”x24” (61x61 cm) and 36” (91 cm) long on 24”x36” (61x91 cm) • Basins - polyethylene, poly-foam

Your Peace of Mind is Our Top Priority®

Package Systems

Check Valves

Float Switches

Alarm Systems

Control Panels

Rail Systems

®

3649 Cane Run Road • Louisville, KY 40211 • 502-778-2731 • 1-800-928-7867 • www.zoeller.com

Accessories, Controlsand Package Systems

®

FM28190314

SupersedesNew