Acc Cement
Transcript of Acc Cement
CONTENTS
1.INTRODUCTION TO PROJECT
2.CEMENT – PRODUCT HISTORY
3.CEMENT INDUSTRY
4.THE ASSOCIATED CEMENT COMPANIES LTD
5. FIRM PROFILE (SRI SHABAREESH
AGENCIES)
6.SURVEY FINDINGS
7.SUGGESTIONS AND CONCLUSION
Annexure
o Questionnaire
o Bibliography
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CHAPTER – 1
INTRODUCTION TO PROJECT
INTRODUCTION
AIMS AND OBJECTIVE
SCOPE OF THE STUDY
METHODOLOGY
LIMITATIONS
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CHAPTER – 1
INTRODUCTION
Indian Marketing Environment is largely described as
sellers market. We have chronic shortages and scarcities
particularly in convenience goods. Demand is invariably
greater than supply. Purchase power do masses is limited
more than 30% of our population have income below poverty
line bulk of our population resides in villages and marketers
have yet to capitalize rural marketing opportunities. The
consumers are ignorant, illiterate, unorganized and hence
they have weak bargaining power. Most of our business
enterprises are still having selling concept, which is product
oriented marketing approach. Bigger business houses
having national markets are adopting integrated corporate
planning and market planning as well as strategic market
programmes.
Marketing Research and information as well as strategic
marketing planning have very limited scope at present. A
change is taking place in the marketing environment at a
reasonable speed and many consumer oriented marketing
companies are beginning to realize the pressure of
competition and buyer’s market.
But the transaction to marketing orientation is a long
and difficult process. Marketing research has a bright future
in the feature of matured economy.
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Marketers are caked upon to anticipate changes in the
marketing environment involving opportunities risks and
uncertainties. They are regained to forecast the direction
and intensity of there future change plant to meet
anticipated changes in the environment and secure favorable
relationship with the changing environment. To do there
intelligent planning marketers need information. Accurate
sales forecasting involves collection and processing of
information. We can have more accurate and reliable sales
forecast, marketing plans and programmes through
organized information system. We should have profitable
marketing activities, minimum risks and uncertainties.
This project report offers detailed regarding marketing
of Cement in general and marketing performance and
marketing share of ASSOCIATED CEMENT COMPANIES LTD.,
[ACC]. It also deals with a case study of SRI SHABAREESH
AGENCIES, SHIMOGA, reference have been made to
marketing of other Cements also so as to bring out
comparative cements.
In the modern world Cement has gained so much
recognition that no building is built without Cement. It is
deemed to be the best and only construction material at
present. Even though cement is used by almost every man
he does not know much about it.
This project report attempts to bring about details
regarding history, manufacturing process, types of cement
available, problems in marketing if cement and other details
regarding cement. Efforts have also been made to get the
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opinion of dealers regarding marketing and other aspects of
Cement etc., and consumer’s opinion regarding ACC Cement.
Attempts have also been made to assess the marketing
performance of SRI SHABAREESH AGENCIES and certain
suggestions have also been given for improvement of
marketing strategy by adopting suitable marketing
programmes.
AIMS AND OBJECTIVE
1. To know about the process of manufacturing cement.
2. To know about the raw materials used in the process.
3. To analyze the sales performance of Acc cement in
General.
4. To analyze the sales performance of Cement by SRI
SHABAREESH AGENCIES.
5. To assess marketing strategy adopted by SRI
SHABAREESH AGENCIES.
6. To analyze the general problems in marketing of
cements and specific problems confronted by SRI
SHABAREESH AGENCIES.
7. To know consumer preference towards various brands
of cement especially towards ACC Cement.
8. To give specific suggestions for improvement pf
marketing strategy of SRI SHABAREESH AGENCIES.
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SCOPE OF THE STUDY
The scope of this report is restricted to the study of
consumer preference and Dealers opinion regarding
marketing of ACC Cement in Shimoga City.
This report includes the efforts that have been taken up
by the “ASSOCIATED CEMENT COMPANIES LIMITED” to
improve the quality and sales and also the efforts that have
been taken up by SRI SHABAREESH AGENCIES” to increase
the sales of ACC cement in Shimoga city.
METHODOLOGY
The Method adopted to conduct this study may be
classified into 2 types. The information has been gathered
through two sources.
1. Primary data.
2. Secondary data.
The primary data has been collected through personal
interview and by observation. It has been collected directly
from the Firm Proprietor’s information are collected by
observational methods. Sources of Secondary data like News
papers, Magazines, Books, Internet helped a lot in preparing
this case study.
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LIMITATIONS
Since Cement is used only in the process of
construction. It is rather difficult to get respondent
everywhere. It is also difficult to known the opinion of
respondences each and every one will have qualitative
knowledge about Cement.
There are channel of respondent issues being this
chance whether it may be a wrong or right this; may create a
bias in response. However it has been avoided as for as
possible.
The scope of study reconfirmed to shimoga only. The
reference has been drawn with the help of opinion of both
consumer’s and dealers of Shimoga town. There may be
channel of inference becoming unsuitable in, such marketing
environments which have completely a different set up of
marketing friend’s.
As Cement is a product confirmed to person who are
involved in the process of construction. It is very difficult to
get information for every one.
Even though it is difficult all attempts as have been
made and necessary precisions have been taken to award
bias and get answer to make the report a relative one.
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CHAPTER – 2
CEMENT – PRODUCT HISTORY
INTRODUCTION
PORTLAND CEMENT
USE OF PORTLAND CEMENT
PRODUCT HISTORY
PRODUCTION OF CEMENT
MODERN PROCESS OF MANUFACTURING CEMENT
THE MODERN PROCESS
TYPES OF CEMENT AVAILABLE
STORAGE OF CEMENT
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CHAPTER – 2
CEMENT – PRODUCT HISTORY
INTRODUCTION [Origin of the word Cement]
The word “CEMENT” is from the Swan “to cut” and
originally had reference to store cuttings used in lime mortar.
Then it is logical that in to middle age of the substances
known as “MORTAR” which is now used to the word was
commonly called as “CEMENT”. In correct modern age,
cement generally mean the substances which binds the
stones or bricks with which are built and term may be used
with respect to any materials serving such a purpose.
PORTLAND CEMENT
Port land Cement is a finely ground powder, usually
grey which when mixed with water hardens and develops
strength primarily because of a large content of hydrous
calcium Silicates. There and other constitutes react
chemically with the water by hydration and hydrolysis. The
most common raw materials are lime stone and clay or shell.
It is produced by burning at high temperature materials
containing lime, alumina, iron and silica in predetermined
proportion to given the desired and properties.
Normally, Gypsum or its derivatives are added during
grinding stage for set control. Portland cements with special
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properties are produced by varying the oxide composition
and also by adding small amounts of chemicals agents at the
clinker grinding stage or later. When mixed with water alone
to form hard mass. Early investigators advanced divergent
theories as to why Portland cement forms a rigid strong
coherent mass when it reacts with water. It has since been
established that a colloidal of high internal surface area is
formed. Whatever the extent of direct chemical continuity, it
is apparent that the large internal surface forces may also be
involved.
USE OF PORTLAND CEMENT
A mixture of cement and water is called neat cement
paste, whether fresh or hardens. In some grunting
operations, including oil well cementing, the paste is used as
such. Generally however, it constitute two hardening
ingredient in mortar or concrete. This use of sand and stone
filler called aggregate is an economy and also reduces
shrinkage. Another use Portland cement is in soil cement
mixtures used as pavement base. Portland cement is also
mixed with asbestos fiber and water and processed to make
special products. Like organize plastics it derives much of its
utility from the fact that it is readily cost or molded into
shape. Concrete is used, extensively for shielding against
nuclear radiation. It is used around reactor and partial
accelerators and for construction of radiation shelters.
Sometimes special, heavy aggregates are used to reduce
required thickness.
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PRODUCT HISTORY
The origin of cement dates back to the earlier
centuries. The first people to use the materials for binding
were the Egyptians. The Egyptians used impure Gypsum
plaster as mortar in constructing the famous pyramids once
of the seven wonders of the world. Greeks used slacked lime
for the purposes of construction. The Roman learned the use
or the utility of the binding materials from Egyptians and
Greeks. The Romans and Greek made a pozzolanic mortar
by mixing finely ground volcanic material with lime. The
word “Pozzoland” is derived from the word “pozzuoli”, name
of a place in Italy.
The Romans used powdered pottery fragments as
possalana or binding materials. The pozzolanic cements as
they were called were made by mixing the volcanic stuff and
powdered pottery fragments with lime and water. This
mixture was found to have the resistance needed for
exposing to water and air for a long times. At that time there
were the only mixture or cement as thus are called were
suitable for any type of exposure. Such cements are used to
constructing the famous structures as the Roman Pantheon
and coliseum.
The middle ages the quality of mortar declined. It was
commonly a sand-mortar lime mixture. The decline in the
quality of the mortar was the insufficient burning of lime.
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It was in the 17th century that the actual compositions
by cement began to get its shape. In 1756 when John
Smeaton was commissioned to rebuild the Eddy stone light
house off the Cornwall port, in England.
At that time lime pozzalana was the only recognized
material for under water construction. But he was not
satisfied with the mixture semitone. Experimented with lime
and he found that clay constituted a considerable part of
lime. He is thus credited as the first person to find the
constituents of the hydraulic lime.
In 1796 James parker of England, patented a hard
burned impure lime. He used it as the binding material. It
did not slake (absorb water and crumble) when it was
exposed to water or air. He called it as the “Roman
Cement”. But this type if cements required as they were in
the form of crystals. This cement was the basis on which the
“National Cement” as it was called was produced in the
1820’s. But the only difference was the Natural Cement was
the mixture of hard burned impure lime and cement rock. A
type of rock which was available in U.S.A. thus the
foundation for the cement Industry was laid.
In 1824, a process of making cement was patented by
Joseph Apsdin in England. He named the cement as Portland
cement. This was because the cement products had the
resemblance of the Portland in England Apsdin, so confirmed
the name to the cement. Modern cement in logical and
scientific development from natural cement.
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PRODUCTION OF CEMENT
Methods of production of cement have changed greatly
over the years. It has changed so much that there old
process has no connection with the modern process. Earlier,
the fire which was used to burn the raw materials was done
in a fixed place i.e., it was stationer; it could not be moved or
rotated. After a few years intermittently operated kilns were
used. The production was done on a small scale. The kilns
which were used for burning underwent great changes. The
most notable was the introduction of the rotary kilns. In
1877 T.R. Crompton obtained a British patent as a rotary kiln
for the purpose was not a success. Fredrick Ransance
obtained British and U>S> patents in 1885 and 1886
respectively.
This was the process that achieved the 1st success in
the United States. Thi9s eventually led to complete adoption
of rotary kiln for production of cement. But in Europe the
continuously operating staff kiln is even used today.
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MODERN PROCESS OF MANUFACTURING CEMENT
PREVIOUS PROCESS:
Cement is a finely ground powder, usually grey which
when mixed with water hardens and develop-s strength
primarily because of large content of a hydrous calcium
silicates. The most common raw material is lime stone and
clay or share. The raw mix in finely ground and heated to
about 1500 degree celcious to decompose the calcium oxide
poultry fused clinker of marble size is produce the clinker is
then ground with the small amount of calcium sulphate
(gypsum). Then the content was obtained.
This was the type of manufacturing process which was
in use in the earlier days.
THE MODERN PROCESS
The modern manufacturing process of cement is of two
type.
1. Dry process.
2. Wet process.
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FLOW DIAGRAM SHOWING MIXING OF RAW MATERIALS
DRY PROCESS
CALCAREOUS MATERIALS AGRELLACEOUS (LIME STONE ETC) MATERIALS (CLAY ETC)
CRUSHING CRUSHING
FUSE GRINDING IN BALL FUSE GRINDING IN VALL MILLS AND TUBE MILLS MILLS AND TUBE MILLS
STORAGE STORAGE
MIXING OF RAW MATERIALS IN CORRCT PROPORTION
STORAGE TANK
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WET PROCESS
CALCAREOUS MATERIALS AGRILLACEOUS (LIME STONE ETC) MATERIALS (CLAY ETC)
CRUSHING WASHING
STORAGE IN SIDE SILOS STORAGE IN BASINS
CHANNELS
GRINDING MILL
FERMENTATION OF SLURRY
CORRCTING BASINS
STORAGE TANK
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The mixing of raw materials involves four stages. They
are
a. Size reduction.
b. Blending.
c. Liberating Carbon-di-oxide.
d. Pulverizations.
The procedures are the phases are almost identical in
both the process.
The phases are step that are involved in the
manufacturing process is
a. Mixing of raw materials
b. Burning.
c. Grinding.
TYPES OF CEMENT AVAILABLE
Till a few years back in India only ordinary Portland
cement was produced. But they were not ideal for extreme
weather in certain part of the country. Also this cement did
give good outlook if not pointed therefore the manufacturers
come to know about these factors and have manufacture
different types.
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The list of cement is given here.
1. White cement
2. Color cement.
3. Water proof.
4. Acid Proof
5. Blast furnace.
6. High Alumina Cement
7. Ordinary Portland Cement
8. Expanding Cement
9. Pozzolana Cement.
10. Quick Setting Cement
11. Rapid Hardening Cement.
STORAGE OF CEMENT
Cement should be stored very care fully. That is in
huge closed containers that is silos. It is stored in closed
placed to avoid contact with atmosphere. This so because if
it gets mixed with the moisture in the atmosphere. It
becomes useless. It can also be stored in storage shed.
Cement was previously packed in gunny bags. But by
the time it reached actual consumer half it would have been
split over. This was compounded sealing problem. The bags
were sealed with threads. But was not so strong. But after
the polythene or Plastic bags came into scene the loss has
been curtained. It has become easy for transportation. The
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bags are sealed with the help of machine. Hence major
problem of storing and transporting has been averted.
HOW IS CEMENT USED?
A mixture of cement and water is called heat cement
paste, whether fresh or hardened. In some granting
operations, so including oil well cementing. The paste used
as such generally; however, it constitutes the hardening
ingredient in mortar or concrete. This Cement paste
ordinarily amounts from 20% to 35% of the volume of the
concrete.
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CHAPTER-3
CEMENT INDUSTRY
CEMENTING CONSTRUCTION SECTOR
COAL REQUIREMENTS
TRANSPORTATION
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CHAPTER-3
CEMENT INDUSTRY
CEMENTING CONSTRUCTION SECTOR:
Cement is the basis material required for all
constructional works. It is vital ingredient to the countries
development.
India’s Cement Industry has experience steady
progress. Since its inception in 1914. The output of the
major and mini cement plants has increased from 57.6
million tons in 2001-02. The out put of cement may be high
at 68 million tons in 2002-03. India is the fifth largest
cement production after China, Russia, Japan and U.S.A.
With the turnover of Rupees 120 billion comprising 52
companies with 101 plants.
The cement industry in India is poised to scale new
heights thanks to the liberalization policies of the
Government adoption of state of the art Technology and the
massive investment of rupees 100 billion. By the year 2010
A.D. capacity of this Industry to reach the impressive level of
120 million tons.
India is presently producing several varieties of
cement. These includes to ordinary Portland Cement(OPC),
Portland Pozzalana cement (PPC), Portland Blast furnace slag
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cement (PBFS), Rapid setting cement , oil well cement and
white cement. India is also producing high strength cement
like 43 grades and 53 grades. Low heat cement is produce
for the massive construction of Dames, Barrages, Deep
foundation for high rise building etc.
The domestic demand is assumed to grow at 8% per
annum. The cement capacity which was 62.05 million ton’s
in 1992-93 rise to 84.03 million ton in 2000-01. Around 7.85
million tons large cement capacity was proposed to add
during 2004-05 of which 5.50 million ton was to be
operational in 2005-06 and the remaining 2.35 million ton
would be operational; in 2006-07. Cement consumption may
reach a level of 92.65 million tons by 2010.
Mini cement plants were setup at the governments
insistence during the early 1980’s due to the storage of
cement. India has been one of the pioneering countries as
for as mini cement plant sprouted up around restricted and
scattered limestone deposit areas. Because of low
overheads and excise duty, the cement manufactured by
mini plant is much cheaper. Mini plant enjoy concession in
excise duty to the extent of rupees 7.50 per bag. However,
these plants depend upon traditional technology leading to
poor quality of cement.
Cement Machinery segment is witnessing a boom.
Segment is capable of manufacturing and supplying
complete cement plants based on the dry process and pre-
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calcinations technology for capacities upto 5000 tons per
day. There are 18 units in the organized sector for the
manufacture of complete cement plant with total installed
capacity worth rupees 2000 million per annum. The total
production rise from rupees 1900 million in 2000-01 to
rupees 2250 million in 2001-02.
Inspite of some problem, the cement industry is at
present well pleading. It looks 14 years to double the
capacity to 29 million tons in 1998. Since then upto the end
of March 2000, it had gone upto 96.5 million tons and
increase of 140 %. Like wise in 1999-2000 consumption has
gone up by 6% after 1% fall in previous year of course,
government consumption has down from 50% in the early
1980’s to about 20%.
The Cement has great future however certain measures
as needed to setup the space of growth of cement industry.
There is need for accelerating the building of concrete road
and multi purpose hydro project. The storage of dwelling
units is currently at 35 million. Construction of houses
should priority area.
Currently India exporting cement to Bangladesh,
Srilanka, Nepal, U.A.E., Maldives, Philippines, Yemen, Dubai,
Qatar, and of few other countries.
The international cement rate is mostly in bulk for
which, India has virtually no facilities either in the cement or
in the transportation and handling.
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The infrastructural facility in our ports are inadequate
for receipts, storage, handling, loading and unloading of
cements for instance Japan loads over 10,000 tons of cement
clinker a day as compared to India’s 3,000 ton a day.
COAL REQUIREMENTS:
The availability and movement of coal has been of
perennial problem of the cement industry. 90% of the coal
deposits are located in four states in Bihar, Orissa, West
Bengal, and Madhya Pradesh. Also burning Madhya Pradesh
none of the other states have any sizable lime stones
deposit. This coal has to be handled or very long distance.
Coal requirement by the industry today stands at 13
million tons at the 6% of the coal production. Cement
manufacturer are left the mercy of traders in coal who
charge exorbitant prices. The coal requirements may go
upto 21 million tons in 2004-05 and 25 million tons by 2010.
Transportation whether by rail, road or sea plays a
crucial role in the marketing and pricing of cement.
Transportation cost has gone up by over 100% during the
last 10 years. The bright for movement of cement for a
distance of 750 km was increased from rupees 134 per ton in
May 1982 to rupees 456 in April 2001. This was further
stepped upto rupees 484 by the railway budget for 2004-05.
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According to cement manufacturing association (CMA)
on investment of rupees 500.00 million will be needed by the
industry in the next 10 years in order to double its capacity,
if it is to meet the countries demand on other rupees
150.000 million would be required for expansion and
modernization.
The cement industry has taken rapid strides in area like
energy conservation, mining, cement manufact5urer and
environment protection, thanks to efforts made by the nation
council for cement and building material (NCBM) and other
research organization.
As a result of large scale modernization and technology
up gradation, the industry is able to produce Cement at High
quality comparable to the best in the world. During the last
two decades the industry did experienced some
technological changes.
This includes;
1. Introduction of pre-calcinations technology.
2. Computer controlled kiln operation.
3. Pre blending of lime stone / coal and
4. Online quality control system.
The technological changes have resulted in reduction in
the overage energy consumption. The excise and
transportation of cement need to be pruned particularly in
the present context of liberalization and also the need for
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boosting exports. In respect of vital in put like cement and
any undue cost escalation needs to be checked.
TRANSPORTATION
The cost of transportation and distribution constitutes a
large chunk of the price the customer pays for cement - it
can be as much as 30% at many locations in the country.
For a low value basic product like cement, minimizing of
transportation and distribution is in national interest to make
the economy more cost competitive.
Today nearly 60% of cement of production units to
supply points is transported by road and rest by rail. For
long distance movement of cement, rail is still the preferred
option due to its lower cost. Nearly all the cement from
supply points to customer is transported by road. The cost
competitiveness of both rail and road transport has
important bearing on the price of cement. Railways have
been steadily losing cement traffic due to the inflexibility of
freight and the operational; restrictions imposed on the
customer. The recent improvements of operational
efficiencies of railways is indeed laudable but if this is
achieved by passing on the entire burden to its customers,
We fear that the cost competitiveness of railways will
worsened in a long run - at least for a large volume low price
product like cement. Railways must examine all secondary
incurred by cement producer in transportation of cement
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from rail heads if the cost competitiveness of rail movement
is to be improved. Railway should also consider allowing
cement producer to operate point-to-point rakes, with
multiple unloading points.
Road transportation during the last years was adversely
effected due to sharp and repeated increase in the price of
diesel. Taking advantages of the effective caring capacity of
trucks, road transporter were offering competitive freight
rate by carrying mare than stipulated loads. However the
enforcement of carrying load restriction in the recent past in
many states has seriously disrupted road transport system in
the country. Freight has shot up with the demand for a
higher number of vehicles for the same impact on the
cement industry will ever more severe. Also pollution and
traffic will increase if the same volume is transported by
large number of vehicle.
It is apparent that motor Vehicles produced in the
country have the capacity to carry large loans per axle than
is currently stipulated, with out compromising safety. It will
in the national interest to consider upward revision of the
present stipulated permissible loads per axle is that the
existing stock of vehicles is more productively used. This will
also meet the needs of the cement industry which one of the
largest used of road transport. Indian railway has revised
upward the effective capacity of their wagons; a similar
move is called for in respect of road transport to tie over the
looming crisis.
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CHAPTER – 4
THE ASSOCIATED CEMENT COMPANIES LTD
INTRODUCTION
ACC - MILESTONES
ORGANISATION STRUCTURE
AWARDS & ACCOLADES
READY MIXED CONCRETE
PROJECTS AND INVESTMENTS
HUMAN RESOURCES
THE ASSOCIATED CEMENT COMPANIES LIMITED
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CHAPTER – 4
THE ASSOCIATED CEMENT COMPANIES LTD
INTRODUCTION
The associated cement companies ltd (ACC) is the
countries largest producer of cement it was established in
1936 with the philosophy of not to form a monopoly in
cement production but now, the situation of Indians cement
industry virtually becomes monopoly in favor of ACC. That
means ACC becomes such a giant in cement industry that
the other Indian industrial giant like birla, L&T, etc., who
have already entered into the cement industrial field are not
able to give a bit of competition to ACC. Despite a lot of ups
and downs faced by the several region. ACC becomes an
unbeaten sovereign of Indian cement industry. It is the
oldest cement companies among the private sector.
The ACC is the only cement company having the
research centre using. It has the central research at Thane
of Maharastra which was established in 1965.
Here various type cement and cement based products
are developed for the first time in India. Many of them are
substituted with some of the export from western countries.
It is the only company in India which products variety
and of cement and cement based product. Its products are
export from India. The company produces such a class of
goods which produced in the west. Only ACC produced such
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variety of products in India with completely ingenious
technology. The company is known develops its own
technology called “ACC TECHNOLOGY”.
ACC’S FIRST BOARD MEETING IN 1936 AT THE ESPLANADE
Sir Nowroji B Saklatvala was the first chairman of ACC.
The first Board included distinguished luminaries of the
Indian business world of the time – names like J R D Tata,
Ambalal Sarabhai, Walchand Hirachand, Dharamsey Khatau,
Sir Akbar Hydari, Nawab Salar Jung Bahadur and Sir Homy
Mody among others.
Barely three years later, the fledgling company was
catapulted into the fiery cauldron of World War II, and
resources were geared to meet that onslaught. Soon after,
India gained her independence. ACC was there - more than
an eyewitness to history. Helping to make history. Helping to
build the new India, waiting in the wings… changing the
landscape, the very face of the country.
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Over the years, ACC realized that people are as different as
they are similar. Different needs, different lives, different
dreams. With its depth of knowledge and width of experience
ACC, today, is poised to fulfill the hopes and aspirations of
people across the length and breadth of the country.
For decades now, ACC has been forging a pioneering
path making cement. Along the way, it sharpened its
expertise on the cutting edge of the latest processes and
technologies: learning/adapting - not just transplanting - to
meet the specifics of local operating parameters. In the
process - setting standards, innovating, not just meeting
needs, but anticipating them.
A strategic alliance
The house of Tata was intimately associated with the
heritage and history of ACC, right from its formation in 1936
upto 2000. Between the years 1999 and 2000, the Tata
group sold all 14.45 per cent of its shareholding in ACC in
three stages to subsidiary companies of Gujarat Ambuja
Cements Ltd (GACL), who are now the largest single
shareholder in ACC. This has enabled ACC to enter into a
strategic alliance with GACL; a company reputed for its brand
image and cost leadership in the cement industry.
Holcim - a new partnership
A new association was forged between ACC and the
Holcim group of Switzerland in 2005. In January 2005, Holcim
announced its plans to enter into a long-term strategic
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alliance with the Ambuja Group by acquiring a majority stake
in Ambuja Cements India Ltd. (ACIL), which at the time held
13.8 per cent of the total equity shares in ACC. Holcim
simultaneously announced its bid to make an open offer to
ACC shareholders, through Holdcem Cement Pvt Limited and
ACIL, to acquire a majority shareholding in ACC. An open
offer was made by Holdcem Cement Pvt. Limited along with
Ambuja Cements India Ltd. (ACIL), following which the
shareholding of ACIL increased to 34.69 per cent of the
Equity share capital of ACC. Consequently, ACIL has filed
declarations indicating their shareholding and declaring itself
as a Promoter of ACC.
Holcim is the world leader in cement as well as being
large suppliers of concrete, aggregates and certain
construction-related services. Holcim is also a respected
name in information technology and research and
development. The group has its headquarters in Switzerland
with worldwide operations spread across more than 70
countries. Considering the formidable global presence of
Holcim and its excellent reputation, the Board of ACC has
welcomed this new association.
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ACC’s Head Office - Cement House,
121 Maharshi Karve Road, Mumbai.
ACC’s registered office was first located at Esplanade
House in South Mumbai, a graceful edifice that still stands
out in its neighborhoods. The head office then shifted to its
own premises in Cement House shown here. The address of
this stately building was then Number 1, Queen’s Road,
Church gate. An all-India competition in 1938 had invited
leading architects of the time to send in their designs of
which this elegant design made by Ballardie Thompson &
Mathews was chosen as the winning entry. Work on its
construction began in 1939 and was completed during the
War period. The building was occupied by the Royal Air Force
and vacated only in 1946.
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ACC - Milestones
1936 Incorporation of The Associated Cement
Companies Limited on August 1, 1936.
1936 First Board Meeting of The Associated Cement
Companies Limited held at Esplanade House,
Mumbai on November 10, 1936.
1937 With the transfer of the 10th company to ACC,
viz. Dewarkhand Cement Company, the
formation of ACC is complete on October 23,
1937.
1944 ACC’s first community development venture
near Bombay
1947 India’s first entirely indigenous cement plant
established at Chaibasa in Bihar
1952 Village Welfare Scheme launched
1956 Bulk Cement Depot established at Okhla, Delhi
34
1957 Technical training institute established at
Kymore, Madhya Pradesh.
1961 Oil well Cement manufactured at ACC Shah bad
Cement Works in Karnataka for cementation of
oil wells up to a depth of 6,000 feet.
1961 Manufacture of Hydrophobic (waterproof)
cement at ACC Khalari Cement Works in Bihar.
1962 Manufacture of Accoproof, a waterproofing
additive.
1965 ACC’s Central Research Station (CRS)
established at Thane
1965 Manufacture of Portland Pozzolana Cement.
1973 Take-over of The Cement Marketing Company
of India (CMI)
1978 Introduction of the energy efficient
precalcinator technology for the first time in
India. Full scale commercial production based
on MFC technology at Wadi in 1979.
35
1979 ACC wins international contract for operation
and management of a new one million tone
cement plant at Yanbu-Ras Biridi in Saudi
Arabia.
1987 ACC develops a new binder for use at sub-zero
temperatures, which is successfully used in the
Indian expedition to Antarctica.
1992 Incorporation of Bulk Cement Corporation of
India, a joint venture with the Government of
India.
1993 ACC starts the commercial manufacture of
Ready Mixed Concrete at Mumbai.
1998 Commissioning of the 0.6 MTPA cement
grinding unit at Tikaria, Uttar Pradesh.
2000 Tata Group sells their remaining stake in ACC to
the GACL group, who with 14.45% now emerge
as the single largest shareholder of ACC.
2003 IDCOL Cement Ltd becomes a subsidiary of ACC
2004 IDCOL Cement Limited is renamed as Bargarh
Cement Limited (BCL).
36
2004 ACC raises US $ 100 million abroad through
Foreign Currency Convertible Bonds (FCCB’s)
for US$ 60 million and Global Depository Shares
(GDS’s) for US $ 40 million. Both offerings are
listed on the London Stock Exchange.
2005 ACC receives the CFBP Jamnalal Bajaj Uchit
Vyavahar Puraskar Certificate of Merit – 2004
from Council For Fair Business Practices.
2006 Holcim group of Switzerland enters strategic
alliance with Ambuja Group by acquiring a
majority stake in Ambuja Cements India Ltd.
(ACIL) which at the time held 13.8 % of the total
equity shares in ACC. Holcim simultaneously
makes an open offer to ACC shareholders,
through Holdcem Cement Pvt. Limited and ACIL,
to acquire a majority shareholding in ACC.
Pursuant to the open offer, ACIL’s shareholding
in ACC increases to 34.69 % of the Equity share
capital of ACC.
2007 Commissioning of Modernization and Expansion
project at Chaibasa in Jharkhand, replacing old
wet process technology with a new 1.2 MTPA
clinkering unit, together with a captive power
plant of 15 MW.
ORGANISATION STRUCTURE
37
The ACC Board comprises executive, non-executive,
and nominee directors. This group is responsible for
determining the objectives and broad policies of the
Company - consistent with the primary objective of
enhancing long-term shareholder value. The Board meets
once a month.
Two other small groups of directors - comprising
Shareholders'/Investors' Grievance Committee and Audit
Committee of the Board of Directors - also meet once a
month on matters pertaining to the finance and share
disciplines.
Besides these bodies, there are senior executives and
other regional managers - based at the Company's corporate
office, and at its marketing offices and manufacturing units -
who contribute to the development and operation of the
various functions.
While these groups form the core management team
that frames and guides corporate policy, ACC is proud of its
manpower strength of about 15,000 people, who comprise
experts in various disciplines assisted by a dedicated
workforce of skilled persons. Quite a number of them have
logged many years of service with the organization. They
come from all parts of the country and belong to a variety of
ethnic, cultural and religious backgrounds. Because of such a
cosmopolitan make-up, ACC can rightly be said to embrace
within its fold a family that forms a 'mini-India'.
38
Awards & Accolades
National Award for outstanding performance in
promoting rural and agricultural development –
by ASSOCHAM
Sword of Honor - by British Safety Council, United
Kingdom for excellence in safety performance.
Indira Priyadarshini Vrikshamitra Award --- by The
Ministry of Environment and Forests for "extraordinary
work" carried out in the area of afforestation.
FICCI Award --- for innovative measures for control of
pollution, waste management & conservation of mineral
resources in mines and plant.
Subh Karan Sarawagi Environment Award - by The
Federation of Indian Mineral Industries for environment
protection measures.
Drona Trophy - By Indian Bureau Of Mines for extra
ordinary efforts in protection of Environment and
mineral conservation in the large mechanized mines
sector.
Indo German Greentech Environment Excellence
Award
Golden Peacock Environment Management
Special Award - for outstanding efforts in Environment
Management in the large manufacturing sector.
39
Indira Gandhi Memorial National Award - for
excellent performance in prevention of pollution and
ecological development
Excellence in Management of Health, Safety and
Environment : Certificate of Merit by Indian Chemical
Manufacturers Association
Vishwakarma Rashtriya Puraskar trophy for
outstanding performance in safety and mine working
Good Corporate Citizen Award - by PHD Chamber of
Commerce and Industry
Jamnalal Bajaj Uchit Vyavahar Puraskar -
Certificate of Merit by Council for Fair Business
Practices
Greentech Safety Gold and Silver Awards - for
outstanding performance in Safety management
systems by Greentech Foundation
FIMI National Award - for valuable contribution in
Mining activities from the Federation of Indian Mineral
Industry under the Ministry of Coal.
Rajya Sthariya Paryavaran Puraskar - for
outstanding work in Environmental Protection and
Environment Performance by the Madhya Pradesh
Pollution. Control Board.
National Award for Fly Ash Utilization - by Ministry
of Power, Ministry of Environment & Forests and Dept of
40
Science & Technology, Govt of India - for manufacture
of Portland Pozzolana Cement.
CEMENT BUSINESS
Our cement business performed well during the year.
ACC as a group registered increased sale of 12.97 million
tones of cement for nine months ended December 31, 2007
as compared to 12.14 million tones in the corresponding
period of the previous year. The sales turnover for nine
months ended December 31, 2007 grew to Rs.2794.33
crores as compared to Rs. 2494.05 crores in the same period
of the preceding year.
Your Company has reoriented its marketing activities
with greater focus on the customer and end-user. Several
initiatives have been taken to provide much more service
orientation in a manner that will help differentiate the image
of the Company.
READY MIXED CONCRETE
Your Company’s Ready Mixed Concrete (RMX) business
maintained the growth trend witnessed in the last few years
with the turnover of this business growing by 27 per cent in
the nine months ended December 31, 2007. We further
strengthened our RMX business by the acquisition of Tarmac
(India) Pvt. Ltd., the Indian arm of Tarmac Heavy Building
Materials Overseas Ltd. of UK, with RMX units in Mumbai
region.
41
Ready Mixed Concrete industry is perhaps among the
fastest growing sectors in India with compound annual
growth rate of over 30 per cent. In the coming years the
country will witness increased construction activity with
faster development in our cities and infrastructure. RMX is
expected to play a very important role in this scenario.
An important ingredient in RMX is aggregates. These
minor minerals come under the purview of state
governments and their mining is predominantly in the
unorganized sector. As a result, supplies are erratic and
prices fluctuate widely, adversely affecting RMX industry.
There is a need to revisit the current policy of granting short
term leases if the aggregate production has to evolve as an
organized sector in our country.
42
PROJECTS AND INVESTMENTS
The Company successfully completed the modernization
project at Chaibasa and commenced commercial production
on September 16, 2007. Our other projects viz augmentation
of capacity at Gagal Unit II in Himachal Pradesh,
augmentation of grinding capacity at Wadi and Tikaria,
expansion of capacity at Lakheri and the setting up of a 25
MW Captive Power Plant at Lakheri are progressing on
schedule.
DISINVESTMENT
During the year, we made notable progress in exiting
from our non-core non-cement business. We divested the
Refractory Business in September, 2007 to ACE Refractories.
The sale of this unit earned us a profit of Rs.174.05 crores.
Similarly we exited from Everest Industries which ceased to
be a subsidiary of your Company. We hope to divest our
balance non-core subsidiaries during 2006.
CONSOLIDATION
Two of your Company’s subsidiaries Bargarh Cement
Ltd. and Damodhar Cement and Slag Ltd. were merged with
the Company after receiving the necessary approvals. With
this, your Company now operates a countrywide network of
14 cement plants based at 10 12 locations. Annual cement
capacity of your Company now is 19.03 million tones.
43
CHANGE OF NAME:
The Board of Directors decided that the name of your
Company be abbreviated and changed to “ACC Limited” so
as to reflect its Corporate image and brand name more
accurately. Over the years, your Company has come to be
referred popularly in the cement market and the financial
world by its acronym “ACC”. The Company’s products are
also sold under the name “ACC” which has been registered
as a Trade Mark. We believe that the change of name to
“ACC Ltd.” will be more user-friendly.
DIRECTORATE
Your Board has been strengthened with the joining of
Mr. D K Mehrotra, Mr. R A Shah, Dr Nirmalya Kumar, Mr. S
Haribhakti and Mr. A Singhvi.
Mr. D K Mehrotra is the Managing Director of Life
Insurance Corporation of India. He has held important
positions in LIC in India and abroad.
Mr. R A Shah is a senior partner of Crawford Bayley &
Company and a reputed solicitor specializing in a broad
spectrum of corporate laws.
Dr Nirmalya Kumar is a Professor in London Business
School and well-known in the field of management
education. A prolific writer, Dr Kumar is the author of many
books on management.
44
Mr. Haribhakti is Managing Partner of a leading
accounting firm “Haribhakti & Co” and CEO of “Haribhakti
Group” having a presence of more than five decades in the
areas of accounting, financial and management services in
India.
Mr. Anil Singhvi has been associated with Gujarat
Ambuja Cements Limited (GACL) since 1986 and has held
very senior managerial positions in that Company. He is
presently the Managing Director of GACL.
I welcome these distinguished gentlemen to the Board.
We stand to gain much from their expertise.
HUMAN RESOURCES
I have been a great admirer of the talent of your
Company’s people. Their dedication upholds and nurtures
the enviable reputation of the Company. They are
enthusiastic and quick to adapt to changes in the
environment while maintaining high standards of efficiency
as well as the great ethical tradition that ACC is known for.
They are indeed the architects of the impeccable image and
high standing of the Company. ACC enjoys a track record of
peaceful and harmonious industrial relations. I wish the
employees of your Company and their family’s good luck and
health always.
45
-TRAINING
- WELFARE
TRAINING
An enterprise like ACC is part of the national
community with responsibilities towards a wide range of
institutions and individuals. And the one closest to ACC is its
concern to train manpower for the cement industry as well as
in specialized trades and subjects for various industries.
The Sumant Moolgaokar Institute (SMEI) - is an
eloquent testimony to the ACC commitment to training. It
provides exhaustive training in various trades like
electricians, instrument mechanics, diesel mechanics, fitters,
machine tool operators, welders, and foremen in various
disciplines. The institute has turned out a vast number of
artisans and foremen who are manning senior positions in
cement and other industries.
ACC's commitment to training and the company's
philosophy of sharing expertise by training manpower for the
cement industry as a whole is very well known. It has been
substantiated by an allocation by the World Bank/DANIDA
groups of a grant to the Regional Training Center (RTC), at
the ACC plant at Jamul, for the benefit of cement plants in
central and eastern India.
The analytical skills development program (ASDP) helps
management trainees improve thought processes and
analytical ability in order to uncover and examine problems
46
more effectively. Deputy Managers are put through a
managerial skills development program (MSDP) to instill the
skills required for responsible leadership and analytical
business situations. A management competency
development program (MCDP) supports this with niche
training for managers in their respective fields. And the
cross-functional skills development program (CFSD) helps
broaden their outlook. Finally, the general management
course (GENMANCO), and the strategic leadership
development program (SLDP) for senior managers and vice
presidents, respectively, help them to develop
responsiveness towards the current and future challenges by
sharpening.
WELFARE
It is all too easy to see a company like ACC in abstract
terms of balance sheets, technologies and organization
charts. Such a view overlooks the fact that the most valuable
assets are the commitment and skills of individuals who
make the system work and lay the foundations for future
growth.
Apart from laying stress on training, ACC offers a host
of facilities to its employees to maintain a congenial working
environment. Among those given at the factories:
houses/tenements for a large number of workers and staff,
cooperative societies, crèches, dispensaries/hospitals,
canteens, rest halls and so on. Benefits are liberally
subsidized by the company.
47
Over the years, the company's community welfare
schemes have continued to benefit the people around whom
ACC moves and has its operations with activities including
health care, adult education, irrigation, animal husbandry,
cottage industries etc.
48
THE ASSOCIATED CEMENT COMPANIES LIMITED
Registered Office: Cement House,
121, Maharshi Karve Road, Mumbai - 400 020
CONSOLIDATED AND STANDALONE AUDITED FINANCIAL
RESULTS FOR THE PERIOD APRIL 2007-DECEMBER-2007
- CONSOLIDATED PROFIT AFTER TAX FOR APRIL-DECEMBER-07 UP
BY 133 % AT
Rs. 513.73 CRORE. (STANDALONE - Rs.544.18 CRORE UP BY
156 %)
- CONSOLIDATED SALES VOLUME FOR APRIL-DECEMBER-07 12.97
MT UP BY 6.8%.
- CONSOLIDATED SALES VALUE FOR APRIL-DECEMBER-07 UP BY
10 %
(STANDALONE UP BY 15 %)
- CHANGE IN ACCOUNTING PERIOD
- DIVIDEND 80 %
I. The audit committee have reviewed and the Board
of Directors of the company have approved the
49
audited Consolidated and Standalone accounts for the
period April to December-2007 at its meeting held on
January 24, 2008 and the text of this statement was
also taken on record.
II. AUDITED CONSOLIDATED RESULTS
YEAR
(NINE
MONTHS)
NINE
MONTHSYEAR
ENDED ENDED ENDED
DEC 31,
2007
DEC 31,
2006
MARCH
31, 2007
AUDITED REVIEWE
D AUDITED
Rs.Crore Rs.Crore Rs.Crore
1 NET SALES / INCOME FROM
OPERATIONS3861.18 3508.79 4864.72
LESS: EXCISE DUTY RECOVERED 497.72 464.39 637.50
NET SALES 3363.46 3044.40 4227.22
2 OTHER INCOME
i) Dividend 4.72 0.17 0.23
ii) Gain/(Loss) on foreign exchange
(Net) (6.98) (3.88) (4.59)
iii) Other items 84.63 38.31 68.32
iv) Other non-recurring items 25.58 18.37 31.91
3 Share of earnings of Associates 1.20 0.35 0.82
TOTAL (1+2+3) 3472.61 3097.72 4323.91
4 TOTAL EXPENDITURE
a)( Increase) /Decrease in stock in (53.71) (62.35) (47.70)
50
trade
b) Consumption of Raw materials 568.75 533.87 733.15
c) Staff cost 204.35 190.39 256.97
d) Power & Fuel 678.87 647.10 842.64
e) Outward Freight charges on Cement
etc. 532.72 404.40 542.24
f) Excise Duties (Net) 45.43 49.26 64.95
g) Purchase of Cement & Other
Products 47.90 62.85 84.11
h) Other Expenditure 771.49 700.40 1037.28
Total Expenditure 2795.80 2525.92 3513.64
5 PROFIT BEFORE INTEREST,
DEPRECIATION, MINORITY
INTEREST, EXCEPTIONAL ITEMS
AND TAX (1+2+3-4) 676.81 571.80 810.27
6 INTEREST (NET) 65.97 71.08 92.54
7 DEPRECIATION 171.70 168.41 225.70
8 MINORITY INTEREST 4.13 4.13 6.11
9 PROFIT/(LOSS) AFTER MINORITY
INTEREST &
BEFORE TAX & EXCEPTIONAL
ITEMS (5-6-7-8)435.01 328.18 485.92
1
0 EXCEPTIONAL ITEMS
a) (Provision) / Write back of
contingencies 1.44 (0.50) (0.50)
b) Profit on sale of undertaking- 174.05 - -
51
Refractory Business
c) Employees retirement Benefits (13.15)
d) Profit from Divestment of Subsidiary 69.00
1
1
PROFIT/(LOSS) AFTER
EXCEPTIONAL ITEMS
& BEFORE TAX ( 9+10) 666.35 327.68 485.42
1
2 PROVISION FOR CURRENT TAX 75.84 34.33 59.86
1
3 PROVISION FOR DEFERRED TAX 70.47 73.07 23.04
1
4 FRINGE BENEFIT TAX 6.31
1
5
PROFIT/(LOSS) AFTER PROVISION
FOR TAXATION
& EXCEPTIONAL ITEMS (11-12-13-
14)513.73 220.28 402.52
1
6 Paid- up Equity share capital 184.72 179.57 178.74
( Face value per share Rs.10 )
1
7
Reserves excluding Revaluation
Reserves 1966.89 1501.19
1
8
Basic Earnings per
Share Rs. 28.33 12.36 22.58
Diluted Earnings per
Share Rs. 27.46 11.91 21.73
52
1
9
Aggregate of Non-Promoter
Shareholding
Number of Shares 12254633
6178416154 178533611
Percentage of shareholding 66.42% 100% 100%
53
V. Turnover and Profits
CONSOLIDATED
The accounting year has been changed from April – March to
January – December. Therefore the accounts have been
drawn up for Nine months for the period ended December
31, 2007.
The profit after tax for nine months ended December 31,
2007 increased to Rs. 513.73 crore including profit on sale of
Refractory business and profit on sale of subsidiary as
compared Rs. 402.52 crore for financial year 2006-07 (12
months).
Sale of cement for nine months ended December 31, 2007
was 12.97 million tones as compared to 16.57 million MT for
the financial year 2007 (12 months). Sales turnover for nine
months ended December 31, 2007 was Rs. 3,363.46 crore as
compared to Rs.4227.22 crore for financial year 2004-07 (12
months).
Improved volume and realization as offset by increase in cost
of inputs has resulted in higher profit before interest,
depreciation, exceptional items and tax at Rs. 676.81 crore
for nine months ended December 31, 2005 as compared to
Rs. 810.27 crore for financial year 2006-07 (12 months).
Interest cost (net) was Rs. 65.97 crore for nine months
ended December 31, 2007 as compared to Rs. 92.54 crore
for financial year 2006-07 (12 months). Depreciation was
54
higher at Rs. 171.70 crore as compared to Rs. 225.70 crore
for financial year 2006-07 (12 months).
The above explanations hold good for standalone results.
VI. New Projects/Modernization
The modernization project at Chaibasa commenced
commercial production with effect from September 16, 2007.
The augmentation of capacity at Gagal Unit II and projects at
Lakheri for expansion of capacity and setting up 25 MW
Captive Power Plant are progressing as per schedule.
VII. Divestment of Subsidiary
The Company has sold 85.48 lakh shares of Everest
Industries Limited (EIL) and appropriate profit on sale has
been recognized during quarter ended December 31, 2007.
EIL ceased to be a Subsidiary of the company.
VIII. Divestment of Refractory Business
The Company has divested its Refractory Business as on
September 30, 2007 and profit on sale of undertaking
amounting to Rs. 174.05 Crore has been recognized during
the nine months ended December 31, 2007.
IX . Merger
The company’s subsidiaries Bargarh Cement Ltd. and
Damodhar Cement and Slag Ltd. have been merged with the
Company as per the scheme for merger duly approved by
55
the Shareholders and confirmed by the respective Courts.
The numbers of subsidiaries are reflected in the results of
the company.
X. Acquisition
The Company acquired 98.84% of the Equity shares of
Tarmac (India) Pvt. Ltd... (TIPL) from Tarmac Heavy Building
Materials Overseas Ltd., UK. TIPL is in the Ready Mix
Concrete business. TIPL is now a subsidiary of the Company.
It is proposed to merge TIPL, subject to requisite approvals
with Company with effect from January 1, 2008.
XI Outlook
The cement industry recorded a growth rate of around 10%
for nine months ended December 31, 2007 as compared to
8.7% in the corresponding previous period. With the
continued emphasis on infrastructure and housing sector
and with good monsoons in most parts of the country,
industry is expected to do well in future. With the improving
overall growth of the economy (GDP) which is expected to be
over 7% per annum and with improving demand-supply
dynamics, cement industry may experience stable to
improved cement prices.
XII Dividend
The Board of Directors has decided to recommend a dividend
of Rs. 8 per share aggregating to Rs. 168.31 Crore (including
56
tax on dividend).
(M.L.Narula)
MANAGING DIRECTOR
Mumbai - January 24, 2008
Our Vision
ACC (The Associated Cement Companies Limited) is
India's foremost manufacturer of cement and concrete. Its
sales turnover for nine months ended December 31, 2007
grew to Rs.2794.33 crores as compared to Rs.2494.05 crores
in the same period of the preceding year. ACC's operations
are spread throughout the country with 14 modern cement
factories, 11 regional marketing offices, and several zonal
offices. It has a workforce of about 9000 persons and a
countrywide distribution network of over 9,000 dealers.
ACC's research and development facility has a unique track
record of innovative research, product development and
specialized consultancy services. Since its inception in 1936,
the company has been a trendsetter and important
benchmark for the cement industry in respect of its
production, marketing and personnel management
processes. Its commitment to environment-friendliness, its
high ethical standards in business dealings and its on-going
efforts in community welfare programmer have won it
acclaim as a responsible corporate citizen. ACC has made
57
significant contributions to the nation building process by
way of quality products, services and sharing its expertise.
The company's various businesses are supported by a
powerful, in-house research and technology backup facility -
the only one of its kind in the Indian cement industry. This
ensures not just consistency in product quality but also
continuous improvements in products, processes, and
application areas.
All of this is underscored inasmuch as this research and
technology base - housed under an autonomous division
known as Research and Consultancy Directorate (RCD) - has
received recognition from premier research and technology
institutes in India and abroad.
Today, the company's operations are spread
throughout the country - with 14 cement factories, 11
regional marketing offices, 21 area offices, and a dedicated
employee band of about 9000 people from all corners of
India.
ACC has also extended its services overseas to the
Middle East, Africa, and South America, where it has
provided technical and managerial consultancy to a variety
of consumers, and also helps in the operation and
maintenance of cement plants abroad.
58
F. E. Dinshaw – the
founder of ACC
ACC stands out as the most unique and successful
merger in Indian business history, in which the distinct
identities of the constituent companies were melded into a
new cohesive organization – one that has survived and
retained its position of leadership in industry. In a sense, the
formation of ACC represents a quest for the synergy of good
business practices, values and shared objectives. The use of
the plural in ACC’s full name, The Associated Cement
Companies Limited, itself indicates the company’s origins
from a merger. Many years later, some stockbrokers in the
country’s leading stock exchanges still refer to this company
simply as ‘The Merger’.
Heritage
The house of Tata was intimately associated with the
heritage and history of ACC, right from its formation in 1936
upto 2000. Between the years 1999 and 2000, the Tata
group sold all 14.45 per cent of its shareholding in ACC in
three stages to subsidiary companies of Gujarat Ambuja
Cements Ltd (GACL), who are now the largest single
shareholder in ACC. This has enabled ACC to enter into a
strategic alliance with GACL; a company reputed for its brand
image and cost leadership in the cement industry.
59
60
CHAPTER – 5
FIRM PROFILE
(SRI SHABAREESH AGENCIES)
CEMENT DEALERS IN SHIMOGA
MARKETING AND POLICIES OF THE FIRM
MARKETING PROBLEMS
61
CHAPTER – 5
FIRM PROFILE
“SRI SHABAREESH AGENCIES” was opened in 1985. It
is situated on balraj urs road for being more convenient to
interact with transports. Mr. C.P. SUNDAR RAJ, is the
MANAGING PARTNER of SRI SHABAREESH AGENCIES, he is a
young man aged 48, S/O C.V. Puttanna shetty. His
Qualification is P.U.C. His native is Arsikere – Hassan District
Karnataka. He migrated to shimoga in 1985. He Knows
English, Kannada, Hindi, Tamil and Telugu language.
Mr. C.P. Sundar Raj has 30 years experience in trading
activities.
He started business in 1976 as a small shopkeeper at
Arsikere taluk. After 2 years of experience he started
wholesale business also in the age of 20th he moved to north
India for purchase of Hardware in wholesale and retail
market. He started his business in and around Arsikere
covering about 150 km in radius.
In 1985 he got separated from his family and came and
settled down in shimoga with the small cash in hand started
in 9-9-1985 He had his own circle of friends and relatives
and improved the business royally good competing with local
market.
62
He made his name to be at the top of the town. He
mainly dealing with constructions steel equipments and
cement in the name style of Sri Karthik Hardwares. First it
was situated in 3rd cross, Garden area and after one year he
shifted for his own premises situated at Durgigudi, main
road. He was dealing with number of brands of cement with
quality, such as.
1. ACC
2. BAGALKOT
3. DIOMOND
4. RAASHI
5. CORAMANDAL etc.,
After a long successful carrier in business. ACC
recognizes him from being a good seller in 1990 and
appointed him as C&F agent (clearing and forwarding agent).
According to the saying of Mr. Sunder raj, “a dealer
may not be a highly qualified but highly sensitive to assess
the customer and his requirements the best service possible
given will be recognize”.
“Any convinced customer will be a free advertiser”. He
explains also he had well experience with co-traders,
Engineers, Financiers, Contractors and even with Politicians,
no body can guess the business at any time may get affected
with any of the agency said above.
63
And as C&F agent he has got 9 staff members in the
Office, and 80 Hamals at the godown, and 100 at the Railway
station, and he has owned by 20 Lorries for clearing the
Cement.
CAPITAL STRUCTURE
At that time the initial capital of the firm was 5, 00,000.
The firm started this by taking Loans from Vysya bank
shimoga. It includes the cost of Furniture, advance of
building, lighting arrangements etc., the firm involves in
dealing with cement products according to the customer
behavior with reference to various brands of the products.
CEMENT DEALERS IN SHIMOGA
AUTHORISED DEALER:
1. Ganesh steels.
2. K.S. Narayana setty and sons.
3. Salamath Enterprises.
4. Sri Veerabhadreshwara traders.
5. Hampee virupaksha traders.
6. Chowthy traders.
7. Anand trading company
8. Sagar traders.
9. Banashankary traders.
10. Sri Venkateshwara traders.
11. Nutan agencies.
12. U.K.S. Sitaram Acharya.
13. Sri Gurukaribasaveswara Traders.
64
Table No-1
Table showing the number of dealers in some
districts who have dealing with Shabareesh agencies as
C&F agents. They are shown by percentage.
Districts No. Of dealers
South canara
Udupi
Shimoga
Chikmagalore
Hassan
29
12
20
17
10
From the above table Sri Shabareesh agencies have
dealing with dealers in some districts. Among 5 districts
South canara has 37% of large number of dealers, shimoga
and Udupi has 16% of dealers respectively, and
Chickmagalore has 17% dealers and Hassan has small
number dealers by 10%.
65
MARKETING AND POLICIES OF THE FIRM
Modern market is consumer oriented market.
Consumer is the king of the market begins with consumer
needs and ends with consumer satisfaction. Such market is
conditioned by two set of factors. Controllable and
uncontrollable factors. Controllable factors are those factors
which are with in the hold of the firm. The success of the
product depends upon these factors.
1. Product Mix policy
2. Price Mix policy
3. Promotional Policy
4. Distribution Policy
1. PRODUCT MIX POLICY:
Shabareesh agencies are promoting their business as
C&F agents of M/S ACC Ltd with dealing with cement. The
firm deals with cement according the order given by the
dealers. As the product which the firm is dealing is
exclusively under the category of cement.
2. PRICE MIX POLCY
Pricing is the most important marketing mix policy. It
has strategic importance as pricing is marketing weapon. It
required by the firm to undertake a good pricing policy
because it is an important factor which influences the
customer in purchasing of product.
Shabareesh agencies are exclusively C&F agents for
M/S ACC Ltd and they act according to the norms of the firm
66
by pricing, collection, service documentation, reporting, and
acknowledgements etc.
3. PROMOTIONAL MIX POLICY
M/S The ACC Ltd has adopted several promotional
activities to move forward the cement product in market. It
has undertaken advertising of the product through broad
advertisement. The company has adopted broad advertising
because it acts as an effective sales man. The other
measures through which the company has taken to
popularity,
Its name is,
a) News paper advertisement
b) Calendar
c) Cable advertisement.
4. DISTRIBUTION MIX POLICY
Distribution means transfer of the product from C&F
agents to dealers to final consumer. Shabareesh agency
supplies goods directly to the consumer or contractor. The
company directly deals with the final consumer and some
time takes the help of middleman like contractors or Home
builders.
67
MARKETING PROBLEMS
M/S The ACC Ltd directly involves in marketing
problem and looks in to the depth of all the fallowing
problems.
1. Competitive market.
2. Price fluctuation
3. Consumer awareness
4. product advertisement
5. Location of the Firm
6. Size of the firm.
68
CHAPTER – 6
SURVEY FINDINGS
INTRODUCTION
MEANING OF SURVEY
OBJECTIVES OF THE SURVEY
LIMITATIONS OF THE SURVEY
ANALYSIS OF THE SURVEY
CONSUMER SURVEY FINDINGS
69
CHAPTER – 6
SURVEY FINDINGS
INTRODUCTION:
Today the consumer is the king of the market.
Consumer is the only judge, the reputation or otherwise of a
product is entirely dependent upon his attitude towards the
product so his satisfaction should be ultimate motto of the
producer and the marketer. Consumer’s interest should be
taking into co-ordination while taking marketing decision. It
is through consumer satisfaction only the producers and
marketers can improve their sales profit.
Many opinion will come when survey is made for
preference, improvements etc., of the product, but the
opinion of the consumer is important.
This report gives an analysis of opinion collected from
the customer regarding marketing of cement especially ACC
cement as against other brand.
MEANING OF SURVEY
Survey means going into department of respondent and
collecting his inner expression for the purpose of knowing his
attitude about which the survey is conducted.
Customer faced problems while dealing with the ACC
cement. There fore to study to their problems, Questionnaire
was prepared and given to the selected customer. The
70
selecting of customer is made on the basis of sampling
method and to those4 selected customer are given the
format of questionnaire and are requested to fill it on return
to us.
I have conducted a survey about 100 customers. Who
have their dealing with ACC cements in Shabareesh
agencies?
OBJECTIVES OF THE SURVEY
1. To know the general opinion of the customers about the
ACC cements.
2. To know the opinion of the customers about the
customer service rendered by agencies.
3. To know the effectiveness of the service provided by
the Shabareesh agencies in comparison with other
dealers.
4. To know whether the service provided by the agency is
satisfactory or not.
5. To know whether the service provided by the ACC is
improving in the recent years.
LIMITATIONS OF THE SURVEY
1. 100 number of respondents contacted.
2. Lack of prompt reply given by the customer or more
precisely biased reply given by the customer.
3. Hesitation among the customer to freely express their
views.
71
4. Lack of awareness among the customer about the
procedure carried out by the bank.
5. Indefinite and vague problems and suggestion provide
by the customer etc.,
ANALYSIS OF THE SURVEY
The analysis of the survey was done by dividing the
total respondents into different categories are on the basis of
income and occupation.
During the time of surveying the customer was not
clear about their demand nor they had clear comprehension
of their problems and definite in their suggestion for the
solving the problem. However the following problems were
found out at the time of the survey, and the same was to Acc
authorities. The ACC authorities were enough to give answer
to those problems faced by the customers.
CONSUMER SURVEY FINDINGS:
The total number of respondents interviewed had used
cement fully and it was observed that the ACC cement was
quite well known in the city.
72
Table No-1
Table showing the Distribution of cement consumer
interviewed in different areas in Shimoga district.
Regions No. Of
respondents
Percentage
Shimoga
Thirtahalli
Bhadravathi
Soraba
Sagar
Hosanagara
25
30
20
14
10
5
25%
30%
20%
14%
10%
5%
Total 100 100%
From the above table it is clear that major number if
respondents contacted from Thirtahalli and minimum from
Hosanagara.
73
Graph showing the Distribution of cement consumer
interviewed in different areas in Shimoga district
Shimoga24%
Thirtahalli29%
Bhadravathi 19%
Soraba13%
Sagar10%
Hosanagara5%
74
Table No-2
Table showing the distribution of cement consumer
according to brand and area interviewed.
REGION NUMBER OF
CONSUMERS
A.C.C INDIAN
CEMENTS
Grashim OTHERS
Shimoga
Bhadravathi
Sagara
Hosanagara
38
25
20
17
10
5
6
3
3
1
2
2
8
7
2
2
2
1
-
-
The table gives maximum details regarding the
respondents interviewed, i.e, and brand wise in different
parts in shimoga. In this table out of 100 respondents 38 in
Shimoga, 25 in Bhadravathi, 20 in Sagar, and 17 in
Hosanagar Respectively.
75
Graph showing the distribution of cement consumer
according to brand and area interviewed
76
Table No-3
Table showing the distribution of respondents under Income
groups.
INCOME GROUP
P/M
NUMBER OF
RESPONDENTS
PERCENTAGE
Below 10,000
10,000-15,000
15,000-25,000
Above 25,000
26
32
24
18
26%
32%
24%
18%
Total 100 100%
Out of the 100 respondents contacted 32% of them
from 10,000-15,000 which constitute the largest portion of
the respondents and the lowest group is of the income group
above 25,000 which is of 18% only.
NUMBER OF CONSUMERS
A.C.C INDIAN CEMENTS Grashim OTHERS
0
5
10
15
20
25
30
35
40
77
Graph showing the distribution of respondents under
Income groups.
Table No-4
Below 10,000 10,000-15,000 15,000-25,000 Above 25,000
0
5
10
15
20
25
30
35
26
32
24
18
78
Table showing consumer’s opinion about the ACC cement in
Shimoga as per their Occupation
OPINION BUSIN
ESS
MAN
% SALA
RIED
EMPL
OYES
% PRO
FES
SION
% OTH
RS
% TOTAL
BETTER
GOOD
SATISFACTORY
NOT GOOD
10
13
15
3
24
32
36
8
8
9
11
-
29
32
39
-
7
11
6
1
28
44
24
4
4
1
-
1
66
17
-
17
29
34
32
05
The above table shows that the classification of respondents
according to their occupation and their opinion of the service
towards ACC cements.
In the first group 41 respondents are Business man and
among 41 respondents, 10 respondents opinion that the
service provided by the ACC ltd is Better, 13 respondent’s
opinion is good and majority that is 15 respondents opinion is
satisfactory and the last very few that is 3 respondents
opinion is not bad.
In the second group 28 respondents are salaried
Employees. Among 28 respondents majority of respondent
that is 11 opinions is satisfactory, 8 of them is Better and 9
have respond good.
In third group, that is 25 respondents are from
Profession and it shows their opinion about service among 25
respondents 7 have respond Excellent, 11 have respond
good and only 1 responded Not bad.
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In fourth group, that is 6 have responded who are
Engaged in some other occupations, among 6 respondents 4
responds that the service is Better, only 1 responded have
good opinion and another responded also have good opinion.
80
TABLE NO-5
Table showing the respondents using ACC cements as per
their occupations.
Uses Business
Man
Salaried
employees
Professio
n
Others Total
Used
Not used
11
21
13
12
8
10
10
15
42
58
Total 32 25 18 25 100
Above table show that out of 100 respondents 42
respondents were used ACC cements and 58 have not used
it. Out of 42 respondents 11 were from Business man, 13
from salaried employees, 8 from Profession and 10 from
other Occupations.
Among 58 Respondents who were not used ACC
cements, among them 21 from Business mans, 12 from other
occupations.
81
Graph showing the respondents using ACC cements as
per their occupations
Uses Business Salaried employees Profession Others
0
5
10
15
20
25
0
11
13
8
10
0 0
21
12
10
15
82
Table No-6
Table showing the distribution of cement consumers
according to their occupations.
Brands Business
man
Salaried
employees
Profession Others Total
Acc
Indian
Cement
Grashim
Others
12
8
6
10
10
6
8
4
14
8
4
6
8
5
7
9
44
27
25
29
TOTAL 36 28 32 29 100
The above table show that the first occupation group
i.e, Business mans are using 36 in that, 12 respondents are
using ACC, 8 were Indian Cements, 6 were Raashi and 10
were other Cements.
In second group i.e, 28 respondents are salaried
employees. Among them 10 were using ACC, 6 were using
Indian cements, 8 were using Grashim and 4 respondents
using other cements respectively.
In third occupation, 32 respondents are using cements,
among them 14 respondents using ACC, 8 respondents using
Indian cements, 4 were using Raashi and other respondents
are using other cements.
In fourth occupation i.e, 29 respondents are using
Cements, among them 8 were using ACC, 5 were using
Indian cements, 7 respondents were using Raashi and other
respondents were using other cements respectively.
83
Graph showing the distribution of cement consumers
according to their occupations
84
0
2
4
6
8
10
12
14
Acc Indian Cement Grashim Others
Business man Salaried employees Profession Others
Table No 7
Table showing the opinion of the consumers about ACC
cements from the following aspects.
Aspects Better Good Satisfactor
y
Not
bad
Total
Quality
Price
Demand
14
8
8
8
6
10
16
8
11
5
7
4
43
29
35
Total 28 22 35 15 100
According to the above table the consumer’s opinions
about ACC is very good. In the first aspect Quality 43
respondents were responds very well. 14 responds better, 8
responds good, 16 responds satisfactory and 5 responds Not
bad respectively.
85
In the second aspects Price is also in very good
condition. Among 29 respondents 8 responds better, 6
responds good, 8 responds satisfactory and 7 respondents
respond not bad.
In the third aspect demand is also in very good
condition. Among 35 respondents 8 responds Better, 10
responds Good and 11 responds satisfaction and 4 members
responds not bad.
86
Graph showing the opinion of the consumers about ACC cements from
the following aspects
Better 33%
Good19%
Satisfactory37%
Not bad12%
87
Table No-8
The table showing the consumers purchased cements from
different dealers in shimoga.
Dealers in ShimogaNumber of
consumers
Percentage
Sri Ganesh Steels
K.S. Narayana settee &
sons
Salamath enterprises
Sagar traders
36
20
28
16
36%
20%
28%
16%
Total 100 100%
From the above table 36 respondents were purchase
cements in Ganesh steels, 20 respondents were purchase
cement in KS.N. & sons, 28 respondents were purchase
cements in Salamath Enterprises and 16 respondents were
purchase in Sagar traders out of 100 respondents.
88
Table No-9
Table showing the consumers are come to know about
Shabareesh agencies from different aspects they are shown
below.
Aspects Number of respondents Percentage
Friends
Advertisement
Dealers
Contractors
26
38
18
10
28.26%
41.30%
19.56%
10.86%
Total 92 100%
From the above table consumers do purchase cement
according to Shabareesh agencies from the opinion of
Friends in 28%, and 38 consumers purchase cements by
seeing advertisement, and 19% consumers are purchase by
the suggestion of the dealers and 10% consumers are taking
the suggestion from the contractors.
89
Graph showing the consumers are come to know about
Shabareesh agencies from different aspects they are shown
below
Friends Advertisement Dealers Contractors
0
5
10
15
20
25
30
35
40
26
38
18
10
90
Table No-10
Table showing the factors which have influenced the
consumers to buy ACC cements they are shown in the table.
Factors Number of
respondents
Percentage
Price
Brand Image
Quality
Door Delivery
24
12
42
22
24%
12%
42%
22%
Total 100 100%
Above table showing that the factors influenced the
consumers to buy ACC cements by some important factors,
they are 24% in Price factor, 12% in Brand Image, 42% in
Quality of the product, and 22% were influenced by the
service provided by the Company.
91
Graph showing the factors which have influenced the
consumers to buy ACC cements they are shown in the table
92
SUMMARY OF OBSERVATION
In the present world the human being as a consumer
should have the knowledge of every product he uses. This is
because he should not become an easy pray for the seller
trap.
From this sample it was found that few respondents do
not know much about cement. They said that they do as
their contractor or Engineers say. But majority of them said
they purchased on their own.
According to the dealer, they said that it is its first or
craze that was driving people to buy popular brand cement.
It is said that previously people use to OK just for the cement
they were not bothered about the brand. But in the present
market the consumer consider the price preference.
It was also found that a few respondent of poor families
said that they wanted to build their houses with cement, but
due to high pricing of cement and which is going on
increasing they had to give up. We can also infer that ACC
cement has got a good scope for marketing in shimoga.
Price 24%
Brand Image12%
Quality42%
Door Delivery 22%
93
In shimoga, there are many cement dealers of almost
all the brands in the market. But the major brands of cement
according to the consumer are,
1. ACC
2. RAASHI
3. DIOMAND
4. BAGALKOT.
In Shimoga ACC is the first Cement sold in terms of
quality.
Thus ACC cement has got a good reputation and a
good place in the shimoga market. The number of dealers
for ACC cement is more than dealers for any other cement in
Shimoga.
This shows that ACC cement has got a great demand in
the Shimoga’s market.
94
95
CHAPTER – 7
SUGGESTIONS AND CONCLUSION
SUGGESTIONS
CONCLUSION
96
CHAPTER – 7
SUGGESTIONS AND CONCLUSION
SUGGESTIONS
ACC Ltd., are one of the oldest manufacturers of cement
in India. It has earned a good name in short period. It
should maintain and improve the same.
ACC Ltd, sales officer visit the dealer regularly that is once
in every month.
ACC Ltd should give credit facility to its dealers.
ACC Ltd should pay much attention towards warehousing
and transportation facilities.
ACC cement has earned a good name in the market. It
should maintain and improve the same its price is high than
the other cements. Some types consumers observe only
price of the product in this regard ACC fails to participate in
the cement market so product price will be maintain and
economic level.
A Sri Shabareesh agency has appointed As C & F agents
for their good selling performance. So these agencies
should maintain their good performance in selling of ACC
cements.
Sri Shabareesh should provide conveying service activities
to dealers.
97
Sri shabareesh agencies should adopted different media of
advertising in shimoga city in addition to the effort of the
manufacturer.
The prospective customer should be given promotional
benefit. There fore promotional efforts are to be taken in
effect continuously so that as prospective customer will
develop a linking towards the product.
Sri Shabareesh agencies should have sufficient vehicle to
deliver the cement bag to the dealers who comes from
outside villages.
Sri Shabareesh Agencies should give regular Service.
CONCLUSION
The finding of the survey is enough proof to show that
ACC cements ranks high in quality, composition etc., It is
observed that ACC cement has a maintained better product
image among the person who have used it and are using it.
The company has also vast network of salesmanship no
doubt these things will have a long way in improving not only
product image but also the corporate image. But in
competitive field one should not satisfy himself with present
performance. In order to maintain higher competitive
efficiency there should be continuous product planning and
market improvement.
ACC cement producer and their dealers in shimoga city
may consider the preference analysis in the report and
98
suggestions given in the report for achieving higher
standards of marketing performance in the future.
Annexure
CONSUMER QUESTIONNAIRES
I am a student of final year BBM, Govt. First Grade College,
Shimoga. As apart of my BBM course. I have selected
“MARKETING OF ACC CEMENTS” A case study of Shabareesh
agencies, Shivamogga, kindly fill it up the questionnaire and give
suggestion for the study. The information supplied by you will be kept
conditional and will be used for only academic purposes
Your Sincerely
PARAMESHWARAPPA H.S
CONSUMER QUESTIONNAIRES
1. Name :
2. Address :
3. Occupation :
4. Annual Income:
a) Below 10,000 [ ] b) 10,000-15,000 [
]
99
c) 15,000-25,000 [ ] d) Above 25,000 [
]
100
5. Have you ever purchase cement?
a) Yes [ ] b) No [ ]
6. Which brand of cement do you purchase?
a) A.C.C. [ ] b) Indian Cement [ ]
c) Raashi [ ] d) Others [ ]
7. If you purchase A.C.C. what is your opinion?
1. Quality
a) Better [ ] c) Satisfactory [ ]
b) Good [ ] d) Not bad [ ]
2. Price
a) High [ ] c) Satisfactory [ ]
b) Low [ ] d) Not bad [ ]
3. Demand
a) Better [ ] c) Satisfactory
[ ]
b) Good [ ] d) Not bad
[ ]
8. Where do you purchase cement?
a) Shabareesh agencies [ ]
b) K.S.Narayana settee & sons [ ]
c) Salamath Enterprises [ ]
d) Sagar Traders [ ]
101
9. If you purchase in Shabareesh agencies, how do you come
to know about the Shabareesh agencies?
a) Friends [ ] c) Advertisement [ ]
b) Dealers [ ] d) Contractors [ ]
10. What are the factors which have influenced to buy ACC
cement?
a) Price [ ] c) Brand Image [ ]
b) Quality [ ] d) Door Delivery [ ]
11. Do you get any facilities?
a) Yes [ ] b) No [ ]
12. What is your opinion about regarding the regularity
supply from Sri Shabareesh agencies
a) Regular [ ] b) Irregular [ ]
c) Not bad [ ]
13. Will you recommend ACC cements to others?
a) Yes [ ] b) No [ ]
14. Are you satisfied with the service offered by the dealers?
a) Yes [ ] b) No [ ]
15. Any suggestions:
- - - - - - - - - - - - - - - - - - - -
Date:
Place: Signature
102
103
BIBLIOGRAPHY
Marketing Management By: Sherleker
Marketing Management By: Philep Kottler
Marketing and Salesmanship By: B.S Raman
News papers Business Line
Times of India
www.google.com
www.accindia.com
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