ACB l COMET AIR CIRCUIT BREAKER - MBH,...
Transcript of ACB l COMET AIR CIRCUIT BREAKER - MBH,...
ACB l COMET AIR CIRCUIT BREAKER
MASCHINENBAU HALBERSTADT GROUP, building on its 60 years legacy in power generation, introduces COMET Air Circuit Breaker designed to meet the standards and the requirements of its wide customer base. MBH ACB is the ideal solution to protect electrical equipment, isolate harmful discharges, and extend/improve the operation of industries worldwide.
COMET AIR CIRCUIT BREAKER
INTELLIGENT TRIP DEVICE
ACCESSORIES
CONTROL CIRCUIT & MECHANICAL INTERLOCK
STANDARD APPLICATIONS
DIMENSIONS
CATALOG NO.
3
9
21
27
33
39
43
INDEX
COMETAIR CIRCUIT BREAKER
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LEGACYMBH Air Circuit Breaker is designed to meet and even surpass the standards and requirements for a wide range of applications:
Buildings
■ Of�ces ■ Hotels ■ Commercial Centers ■ Hospitals ■ Airports ■ Data Centers
Industries
■ Chemical Plants ■ Automotive ■ Mining ■ Factories
Utilities and Infrastructure
■ Electric Energy Generation and Distribution ■ Oil and Gas ■ Water
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FEATURESACB is a compact product that is optimized for package panel system:
■ Enhanced reliability is ensured through modern structural design and excellent breaking capacity. ■ Easy to maintain. ■ Superior switching performance and excellent durability.
Safety
ACB sets the standard for safety, guaranteeing secure operations with its intelligent protection function, which incorporates a smart trip device that automatically kicks into action in the event of network problem. Furthermore, the RS 485 digitalized communication interface immediately displays on its LCD screen any tripping events such as instantaneous ground fault, low voltage trip, current unbalance and overheating. In the latter case, an overheat burn prevention is built-in in the form of a shunt coil.
Highest Reliability
The most important aspect of ACB is its unparalleled reliability, marking it as a superior product in the market. Enhanced reliability is ensured through a modern structural design that provides excellent sturdiness and breaking capacity. In addition, its high precision and reliable power supply source put forth a consistent performance that industries today depend on.
Standardized Compact Size
The ACB comes in a standardized compact size optimized for use in package panel system as well as enclosure installations. This versatility emphasizes the convenience of the ACB, setting it up as the easiest and most streamlined product available.
Easy to Install and Maintain
Featuring an impressively simpli�ed design, the ACB is very easy to install and even easier to maintain. It offers reduced cost in both labor and time when carrying out both operations thanks to its convenient setup. Maintenance is further simpli�ed by its digitalized communication interface, which provides high precision real time monitoring of current, load factor, bus bar temperature and line state, making sure any potential degradation is dealt with swiftly.
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TYPE
FRAME SIZE (AF)
RATED CURRENT (In) (A) at 40Oc
RATED VOLTAGE (Ue) (V)
RATED INSULATION VOLTAGE (Ui) (V)
RATED IMPULSE VOLTAGE (UiMP) (KV)
FREQUENCY (HZ)
NUMBER OF POLES (P)
SET CURRENT (A) x In
N-PHASE RATED CURRENT (%In)
RATED BREAKING CURRENT (Icu) (KA) IEC60947-2
690V/600V/550V
500V/480V/460V
415V/380V/230V/220V
RATED SERVICE BREAKING CAPACITY (Ics) (%Icu)
RATED CLOSING CURRENT (Icm) (KA) IEC60947-2
690V/600V/550V
500V/480V/460V
415V/380V/230V/220V
RATED SHIRT TIME CURRENT (Icw) KA/1s
OPERATION TIME (ms)Breaking Time
Closing Time
LIFE (No.)
Mechanical
Electrical
DIMENSION WxD (mm)
Fixed Type H:3103P
4P
Draw-Out Type H:4323P
4P
WEIGHT (Kg)
Fixed Type3P
4P
Draw-Out Type3P
4P
■ Technical Description
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XLS06 XLS08 XLS10 XLS12 XLS16 XLS20 XLS25 XLS32 XLS40
F1 F2 F3
630 800 1000 1250 1600 2000 2500 3200 4000
690 690
1000 1000
12 12
50/60 50/60
3, 4 3, 4
0.5~1.0 0.5~1.0
100 100
50 65 85
65 85 100
65 85 100
100 100
105 143 187
143 187 220
143 187 220
50 50 85
40 40
70 70
10.000 20.000
10.000 10.000
314x330.5 365x330 373x322
456x330.5 456x330 489x322
380x425 380x425 410x425
473x425 473x425 525x425
41 42.4 42.4 45 48 59 65
53 55.1 55.1 57.8 61.6 76.7 82.7
65.4 68 68 69.8 75 90 98
83.9 87.8 87.8 92.3 95 117 125
INTELLIGENTTRIP DEVICE
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TYPE USR-2 USR-6
CURRENT RELAY Long & Short Delay, Instantaneous, Ground FaultLong & Short Delay, Instantaneous, Ground Fault, Zone Selective
Interlocking
ADDITIONAL RELAY - Leakage (external CT)
MEASUREMENT FUNCTION - Current (R/S/T/N)
PRE TRIP ALARM -
Overload Protective RelayDO output(alarm) PTA
Ground unavailable when PTA is used
COMMUNICATIONS - Modbus / RS-485
POWERSelf Powered Turns on when current
reaches 20% of rated value
Self Powered- Turns on when current reaches 20% of rated value
- External power used during the communicationAC/DC 110~220V
DC 24~48V
RTC TIMER Availabe Availabe
TRIP DISPLAY LED Long time delay trip- Long time delay
- Long/Short Instantaneous time delay- Ground default
FAULT RECORD - 10ea display default (phase/current/date/time)
EVENT RECORD - 10ea knob setting
OPERATION BUTTON - Reset S/I-LTD (menu/move/enter)
■ USR-2 ■ USR-6
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USR-2 OCR ■ A state-of-the-art, high-speed micro controller is used. ■ The current value can be checked; it displays the load factor and the line status. ■ Easy to identify the faults by displaying trip event. (Long-time delay, short-time delay, instantaneous delay, low-voltage, unbalanced current and overheating).
LEDDisplays Trip Data and Overload Status.
LED �icker indicates that current exceeds 1.13xIn. LED light remains turned on following the tripping of the breaker.
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USR-6 OCR ■ Overload Protection: Long Time Delay Protection. ■ Short-Circuit Protection: Short Time Delay & Instanteneous Delay Protection. ■ Ground Fault Protection: ZSI (Zone Selective Interlocking).
■ Function enables easier interlocking for protection. ■ Advanced MCU:
■ Basic measured current. ■ High-precision measurement.
■ Fault Recording Function: 10 cases of fault type, fault phase, fault value and corresponding time log. ■ 4 Digital Outputs (DO). ■ Communication Function: Modbus / RS485.
LCDIndicator measurement and data of each phase.
RESET KEYReset after OCR relay operation and after Battery Check.
MENUInitial screen, move between setting menus.
ENTERMove to Lower Menu or Input Setting.S/I
Isd: Short Time Delay Current Setting.Tsd: Short Time Delay Time Setting.li: Instantaneous Time Current Setting.
LTDIr: Long Time Delay Current Setting.Tr: Long Time Delay Time Setting.
LEDTrip Data and Overload Status Indicator.
■ PTA (Pre Trip Alarm): Overload Protective Relay DO Output.
■ LTD (Long Time Delay): Long Time Delay Relay Operation indicator.
■ STD/INST (Short Time Delay/Instant): Indicators Short Time & Instantaneous Delay Operation.
■ GFT/ELT: Indicators Ground Fault Operation. ■ Alarm: Overload warning alarm (Turns on
when load current reaches 0.9xIn. Flickers when current reaches 1.05xIn).
MOVE CURSORMove to Menu or Reset; Left/Right Move of screen cursor or setting.
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RELAY CHARACTERISTICS
LONG TIME DELAY PROTECTION
CURRENT RELAYTripping between 1.05 & 1.20xl
lu=lnx...lr=lnx...
Time delay(s)TR @ (1.5xlr)TR @ (6xlr)
TR @ (7.2xlr)
SHORT TIME DELAY PROTECTION
Current Settings (A) lsd=lrx...
Time delay(s) @10xlr
l2t offl2t on
Tsd (max resettable time)Tsd(max break time)
INSTANTANEOUS DELAY PROTECTION
Current Settings (A) li=lrx...
Tripping time max. 50ms
GROUND FAULT PROTECTION
Gorund pick-up(A) lg=lnx...
Time delay(s) @10xln
l2t offl2t on
Tg (max resettable time)Tg (max break time)
LEAKAGE PROTECTION (OPTION)
Current Settings (A) lg
Time delay(s) Tg
OPERATING CHARACTERISTICS
Long-Time, Short-Time& Instantaneous Delay Protection
Ground Fault Protection
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RELAY CHARACTERISTICS
LONG TIME DELAY
■ Overload protection. ■ Time delay that is inversely proportional to the
fault current.1. Standard Current Setting Knob:lr2. Delay Time Setting Knob: tr
■ Operation Time at 6xIr. ■ Setting Stages (9):0.5-1-2-4-8-12-16-20-24-30 Off sec.
3. Relay Pick-up Current ■ Pick-up relay current: Relayed at current of (1.15)xIr or higher.
4. Calculation based on the highest load current among R/S/T/N
SHORT TIME DELAY
■ Over-current protection. ■ Time delay and definite time that is inversely
proportional to the fault current.1. Standard Current Setting Knob: lsd
■ Setting Stage: (1.5-2-2.5-3-4-5-6-8-10-Off)×lr.2. Delay Time Setting Knob: Tsd
■ Operation Time Standard: Operation Time at 10xIr.
■ Inverse Time (lt On): 0.1-0.2-0.3-0.4/sec. ■ Definite Time (lt On): 0.05-0.1-0.2-0.3-0.4/sec.
3. Calculation based on the highest load current among R/S/T/N.
4. ZSI (Zone Selective Interlocking) Instantaneous relay operation under protective interlocking when ZSI function is set.
INSTANTANEOUS TIME DELAY
■ Short circuit protection. ■ When the fault current is above the preset value,
it shall be dealt with within the shortest time possible to prevent accidents.
1. Standard Current Setting Knob: li ■ Setting Range : (2-3-4-6-8-10-12-15-Off)×lu.
2. Calculation based on the highest phase current.3. Overall breaking time shall be below 50ms.
Isd
tsd
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GROUND fAULT DELAY ■ Ground Fault Protection. ■ When the ground current is above the preset value tripping
of the breaker will occur.1. Standard Current Setting Knob: Ig
■ Setting Range :(0.1-0.2-0.3-0.4-0.5-0.6-0.7-0.8-1.0-Off)×ln.
2. Delay Time Setting Knob: tg ■ Inverse Time (lt On): 0.1-0.2-0.3-0.4 sec. ■ Definite Time (lt On): 0.05-0.1-0.2-0.3-0.4 sec.
3. Ground Current=Vector Sum of R-Phase+S-Phase+ T-Phase+N-Phase.
4. ZSI (Zone Selective Interlocking) Instantaneous relay operation under protective interlocking when ZSI function is set.
5. Ground Fault Protecting Function is included in the basic OCGR type (CT Type built-in).
LEAKAGE PROTECTION OPTION
■ Leakage Protection (Optional). ■ When the leakage current is above the set value, it shall be
broken after the time delay.1. Standard Current Setting Knop: Ig
■ Setting Range: 0.5-1-2-3-4-5-10-20-30-Off(A).2. Leakage (GFT)
■ Trip Time: 140-230-350-800ms. ■ Alarm Time: 140-230-350-800-950ms.
3. External CT used and exclusive for ZCT.4. Necessity of using external CT
■ Internal CT Type (Basic Type): Ground Fault Protection Protect 20%~100% of the ACB rated current.
■ In case of a large-capacity ACB, the ground fault operating current will also increase. For example, in case of 4000A ACB, the minimum ground fault relay current is 4000A x 20% = 800A.
■ Installation of an external CT is recommended to control the ground sensitivity current, and it is optional to protect the ground fault (leakage).
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ZONE SELECTIVE INTERLOCKINGA Zone Selective Interlocking function is intended to protect the load equipments when a fault occurs. It minimizes the delay time and reduces damage to the air circuit breaker and load equipments.
■ Following the operation of short-time delay or ground fault functions, in case of a fault, the concerned protective breaker sends ZSI signal after tripping to prevent upstream breakers from useless tripping. Hence the ZSI enforce continuity of service and reduce downtime of critical loads.
■ In order to eliminate the fault condition, the ACB over-current relay performs an instantaneous trip to clear the fault. ■ The upstream breaker, receiving the ZSI signal, shall refrain from tripping for a short preset time period under the Short-Time Delay or Ground Fault Time Delay functions.
■ Upstream breakers that do not receive the ZSI signal shall trip instantaneously. ■ For proper operation of ZSI, downstream breaker tripping time should be set lower than upstream breaker tripping time under Over-Current, Short Time Delay and Ground Fault Functions.
■ In case of Fault-A: ■ ACB1 independently performs the instantaneous trip.
■ In case of Fault-B: ■ ACB2 performs the instantaneous trip and ACB1 delays till the set time, then perform the instantaneous trip if the fault current is not cleared.
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TRIP CHARACTERISTICS CURVE
SHORT-TIME DELAY
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LONG-TIME DELAY
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INSTANTANEOUS TIME DELAY, GROUND-FAULT
t(s)
*ln
PRE TRIP ALARM (PTA)
t(s)
*ln
ACCESSORIES
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WIRE TYPE DC 24~30(V) DC/AC 48(V)
#16AWG(1.31) #18AWG(0.823) #16AWG(1.31) #18AWG(0.823)
OPERATING VOLTAGE80m 45m 330m 200m
45m 27m 210m 120m
WIRE SPECIFICATIONS
■ Power consumption 200VA, On a new line: Rated Voltage Vn DC 24 ~30V, DC/AC 48V. ■ Recommended maximum wire length.
RATED VOLTAGE (Vn) OPERATING VOLTAGE RANGE (V) POWER CONSUMPTION(VA/W) TRIP TIME(ms)
DC(V) AC(V) INRUSH STEADY-STATE
24~30 - 0.75~1.1Vn
200 5 50
48~60 48 0.75~1.1Vn
100~130 100~130 0.75~1.1Vn
200~250 200~250 0.75~1.1Vn
- 380~480 0.75~1.1Vn
SHUNT TRIP (MX)
* THE AVAILABLE VOLTAGE RANGE IS THE MINIMUM RATING RANGE OF EACH RATED VOLTAGE (VN)
RATED VOLTAGE (Vn) OPERATING VOLTAGE RANGE (V) POWER CONSUMPTION (VA/W) TRIP TIME (ms)
DC(V) AC(V) PICK UP DROP OUT INRUSH STEADY-STATE
24~30 -
0.65~0.85Vn 0.4~0.6Vn 200 5 50 or under
48~60 48
100~130 100~130
200~250 200~250
- 380~480
CLOSING COIL (XF)
* THE AVAILABLE VOLTAGE RANGE IS THE MINIMUM RATING RANGE OF EACH RATED VOLTAGE (VN)
WIRE TYPE DC 24~30(V) DC/AC 48(V)
#16AWG(1.31) #18AWG(0.823) #16AWG(1.31) #18AWG(0.823)
OPERATING VOLTAGE30.5m 18m 155m 95m
25m 15m 135m 80m
WIRE SPECIFICATION
■ Power consumption 200VA, On a new line: Rated Voltage Vn DC 24 ~30V, DC/AC 48V. ■ Recommended maximum wire length.
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INPUT POWER DC 24~30V AC/DC 48~60V AC/DC 100~130V AC/DC 200~250V AC/DC 380~480V
MOTOR LOAD CURRENT 5A3A1A0.5A0.3A
MOTOR ROTATION (RPM) 16.000~79.000rpm
INSULATED WITHSTAND VOLTAGE 2kV/min
START LOAD CURRENT (max.) Less than 5 times of the load current
INSULATED WITHSTAND VOLTAGE 2kV/min
OPERATING TEMPERATURE RANGE -20 / -60
DURABILITY 20.000 cycles (Load Continuous Operating Times: 2times/min)
CHARGE TIME 5 sec or more
CHARGE END CONTACT 15A at 250V AC
GEAR (MCH)
■ Operating Voltage Range: Voltage 85%~110%.
AL activates only following an OCR tripping action. The control signal is sent containing fault information.
■ In case of a manual reset-reclosing operation is done after the AL (Alarm) switch is reset. ■ In case of an automatic reset, the AL switch resets after operation of the remote reset device.
RATED VOLTAGE (Vn) OPERATING VOLTAGE RANGE (V) POWER CONSUMPTION (VA/W) DELAY TIME (ms)
DC(V) AC(V) PICK UP DROP OUT INRUSH STEADY-STATE
48~60 48
0.65~0.85Vn 0.4~0.6Vn 200 5 1, 2, 3100~130 100~130
200~250 200~250
SDE-2 SDE-6
TYPE RESISTANCE LOAD INDUCTIVE LOAD RESISTANCE LOAD INDUCTIVE LOAD
CONTACTCAPACITY
AC
250V 10A 6A 10A 10A
125V 10A 6A 10A 10A
250V 0.3A 0.3A 3A 1.5A
DC125V 0.5A 0.6A 10A 6A
125V 0.5A 0.6A 10A 6A
NO. OF AVAILABLE CONTACTS Standard OFF - Charge Type, 4NO4NC
UNDER VOLTAGE TRIP DEVICE (MN)
FAULT TRIP INDICATION CONTACT (SDE)
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Manual Reset Button
Manual Reset Button (MRB), used to reset the CB allows re-closing following an OCR tripping operation.
Operation Counter (CDM)
A device used to indicate the number of operations the CB performed.
ON / Off Indication Contact (Of)
4 auxiliary contacts are used to monitor the CB ON/OFF status.
Key Lock
A lock device used to prevent unauthorized operation of certain CB, when using more than 2 CBs.
Lifting Hook
■ A safety device used to easily move CB. ■ Used by attaching the hook to both handles of arc cover.
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Drawout Device (Cradle Mounting Bracket)
Mechanical mounting of CB body on the Cradle.
Chassis Locking (Pad Lock / Position Lock)
ACB is operated in position (CONNECTED, TEST, DISCONNECTED) when drawn-in/out.
When the ACB body is drawn-in/out within the cradle, the handle will be locked at an idle status.
■ LOCK is operated when the draw-in button is popped out. ■ LOCK is cancelled by pressing the draw-in button in order to continue the draw-in/out operation.
Relay Test Equipment
A device to test whether OCR trip relay operates normally without power. ■ Capable to withstand up to 17times the rated current. ■ Input each current, value, size and phase of R/S/T/N. ■ Different line frequencies can be tested. ■ Testing long-time delay, short-time delay, instantaneous, ground fault protection functions.
■ Attached to the door frame. ■ Mounted on the distribution panel to cover the breaker in order to prevent exposure to dust. ■ Transparent cover.
Temperature Sensor
Send alarm signal via RS-485 if temperature rises above the set operating temperature.
Interphase Barrier
Ensures phase-phase clearance.
CONTROL CIRCUIT &MECHANICAL INTERLOCK
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ELECTRICAL DIAGRAM
Auxiliary
Control Circuit wiring diagramAC 220V / DC 110V
Voltagemodule
ZCT
AC 220V / DC 110V
USR-6Trip relay
USR-6 Power
R11 R22 07 01 01 T1
UVTSHT
S1
b
b
NC NC NC NC NC NO NO NO NO NO
b
a
a
52M
52C
52Z
52Z
L /
L /
L /
L /
L /
S1
S2
S4
S3
M1 C1 11 21 31 13 23 33 T1 TC1 T2 TC203
Com
mon
Reset
OFF
ON
OFF
ON
P P
N
Main circuit Digital trip relay
Aux. NO
Aux. NC
Pre Trip alarm
USR-6 power AC/DC USR-6 Reset
Temperature sensor module
ZCT connections terminals
RS-485 communication
Voltage module
Closing coil
SHT trip coil
UVT power supply
The cause of the accident USR-6 contact
13 14 33 34
31 3211
05
04 07
07
01 02 R11 R22
V1 VN
Tc1 Tc4
E1 E2
485 485
C1 C2
T1 T2
U1 U2
12
UVT Tripcoil
Motorcharge
Closingcoil
Auxiliary contacts CommunicationTemperature
Remote chutdown
N
V1
VN E2 485 05 06 04 03 02 09 U2 T2 M2 C2 12 22 32 14 24 34
V2 V3 E1 485
GFT
L/S/I
Alarm
Charged
Temperaturemodule
Temperaturesensor
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MECHANICAL INTERLOCKSwitches can be interlocked by using proper mechanical interlocks between the ACBs.
■ Horizontal Type
Used for a cable-type mechanical interlocking between 2 draw-out type circuit breakers. The maximum distance between interlocking circuit breakers is 2000mm.
■ Vertical Type
Vertical interlock is normally applied using a mechanical connecting nod to the draw-out type circuit breaker and it is used for the mechanical interlocking between 2 circuit breakers.
CAUTION: User should refer to manual prior to installing mechanical interlock.
SPACE
SPACE
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Draw-out ACB
Internal Structure
Control Terminal
Charge Handle
Rating Plate
Charge/Discharge Display
ON / OFF Display
Draw-in/out Handle, Insertion Point
Draw-in/out Display
Dram-in/out Handle
Protection Relay
OFF Button
ON Button
2
4
6
8
10
10
1
1
3
5
5
7
9
9
11
Closing Coil
Trip Coil
Auxiliary Switch
Arc Extinguishing Chamber
Main Body of CB
Charging Handle
Mechanism Shaft
Closing Spring
Draw-out Mechanism
Draw-out Cam
Moving Contactor
Fixed Contactor
Load Side Conductor
Draw-Out Conductor
Circuit Breaker Connection Conductor
Power Supply Side Conductor
Safety Shutter
Insulation Mold Body
Arc Runner
2
4
6
8
10
12
14
16
18
11
3
5
7
9
11
13
15
17
19
2 3 4 5
6
7
8
9
10 11 12 13
14
15
16
17
18
19
2
4
3
11
68 7
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CONNECTED •TEST •
DRAW-OUT •
CONNECTED •TEST •
DRAW-OUT •
CONNECTED •TEST •
DRAW-OUT •
It is a state where ACB body, main circuit and control circuit are all disconnected. ACB is completely disconnected from cradle.
Check whether ‘DISCONNECTED’ is displayed in the draw-out position display.
It displays the disconnection state of main circuit, ACB body and the connection state of control circuit.
A switching test, Inspection and changing set value of the trip current of the protection relay are possible. Turn draw-out lever till the Test Point.
It displays the normal connection state of panel board circuit and ACB body.
Check whether “CONNECTED” is displayed in the draw-out position display.
STANDARDAPPLICATIONS
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OPERATING CONDITIONSTemperature Range
■ Use within the range of max. +40 ˚C and min. -5 ˚C. ■ The average 24-hour temperature should not exceed +35 ˚C.
Altitude
■ 2000m or below.
Environmental Condition
■ Relative humidity should be lower than 85% at 20 ˚C. ■ Relative humidity should never exceed 90%. ■ Avoid storage in the presence of oil gas, ammonia gas and corrosive gas.
Storage Temperature
■ Store it at max. +60 ˚C and min. -20 ˚C. ■ The average 24-hour temperature should not exceed +35 ˚C.
Special Operational Environment
■ If the ACB is installed in a high temperature and humid environment, electrical insulation and mechanical performance will be degraded. In this case, it is recommended to increase anti-corrosion resistance.
■ Derating should be considered if ambient temperature exceeds 40 degrees. ■ If the ACB is installed at altitudes above 2000m, heat emission, voltage, conduction capacity and breaking capacity will be re-duced. Insulation level will decrease depending on air pressure.
CCAUTION: Please consult our representatives for operations outside the specified ambient conditions.
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Standard use of ACB
MBH XLS ACBs are used in a wide range of industrial applications to protect equipment, conductors and devices in low voltage distribution networks.
Short Circuit Breaking Capacity
Nominal, overloads and short circuit currents must be determined in order to properly select and setup the ACB. The MBH XLS ACB must be properly sized to interrupt the maximum short circuit current as well as the lowest or weakest short circuit current at its point of installation.
Protective features
The MBH XLS is equipped with a number of protection functions:
■ Overload Protection Function: This feature allows the user the possibility of accurately adjusting the nominal current setting within the range of 0.5xIe. This feature also en-ables overload setting Ir.
■ Time Short-Circuit Protection Function: The user must take into consideration the in-rush currents, weak short circuit currents and fault current while setting of the Time Short Circuit Protection Function.The MBH XLS is designed to interrupt the faulted cur-rent within the required time frame while offering the needed selectivity across multiple levels and avoiding unwanted tripping on normal inrush currents.
■ Instantaneous Short Circuit Protection: This feature enables instantaneous tripping ac-tion against high short circuit currents. The user usually sets the tripping current as a multiple of the primary overload adjustment.
■ Ground Fault Protection Function: This feature grants the user the possibility of protec-tion against ground fault currents thus protecting against damages to equipment and personnel.
Generator Protection
The protection device needs to be adjusted adequately in order to ensure quick and proper response against excessive generator overloading and short circuit conditions. Recommended timed short-circuit setting is 2.5xIr.
STANDARD PROTECTIONfOR ELECTRICAL NETWORKS
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Motor ProtectionThe user should setup the ACB protective features such as to avoid tripping starting motor current. The following settings for timed short circuit device of a power circuit breaker are recommended:
■ 12xIr with 50ms delay. ■ 12xIe if instantaneous.
The overload protection should incorporate a re-energization delay function in order to allow cooling of conductors and motors following an overload period.
The user should consider including additional protective functions against motor operational anomalies such as phase loss detection and blocked rotor.
Transformer ProtectionTransformers generally draw high inrush current upon energization. The peak inrush current, during the first half cycle, can reach values up to 15 to 25 times the normal transformer rated current.
Protective devices should discriminate between inrush currents and short circuit currents and should not trip during energization. The following settings are recommended for transformer protection:
■ 8xIr delayed 30ms. ■ 15xIe~20xIe instantaneous.
Trip Class 1.2xln 1.5xln 7.2xln
10A t<2hours t<2min 2≤t<10
10 t<2hours t<4min 4≤t<10
20 t<2hours t<8min 6≤t<20
30 t<2hours t<12min 9≤t<30
IEC 60947-4 TRIP CLASSES
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Metal part Insulated part
A 160 160
B1 30 30
B2 30 30
Metal part Insulated part
A 0 0
B1 30 30
B2 30 30
BREAKER TYPE CURRENT RATING RECOMMENDED COPPER BUSBAR
XLS06 630A1x50x10 or 1x100x5
XLS08 800A
XLS10 1000A 2x60x5 or 1x60x10
XLS12 1250A 2x40x10 or 2x80x5
XLS16 1600A 2x50x10 or 2x100x5
XLS20 2000A 3x50x10 or 3x100x5
XLS25 2500A 4x50x10 or 4x100x5
XLS32 3200A4x100x10
XLS40 4000A
MIN. CLEARANCE FIXED ACB TO HOUSING
MIN. CLEARANCE DRAWOUT ACB TO HOUSING
BUSBAR SIZING
APPLICATION GUIDEClearance DistancesMBH ACB is tailored to break high short circuit current levels in a very short time frame. Breaking such current leads to emission of gas and some debris of conductive fragments.
DIMENSIONS
MBH ELECTRIC | AIR CIRCUIT BREAKER
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■ Fixed Type (2000A)
■ Draw-Out Type (2000A)
Rated Current T(mm) W(mm)
1250A OR BELOW 10 50
1600A 15 60
2000A 20 60
Rated Current T(mm) W(mm)
1600A OR BELOW 15 60
2000A 20 60
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■ Fixed Type (2500~3200A)
■ Draw-Out Type (2500~3200A)
Rated Current T(mm) W(mm)
2500A 20 85
3200A 25 85
Rated Current T(mm) W(mm)
2500A 20 100
3200A 25 100
MBH ELECTRIC | AIR CIRCUIT BREAKER
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■ Fixed Type (4000A)
Rated Current T(mm) W(mm)
4000A 30 100
■ Draw-Out Type (4000A)
Rated Current T(mm) W(mm)
4000A 30 100
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CATALOG NO.
XLS F1 06 3 D M AC2 Mn
SeriesXLS Air Circuit Breaker
no. of Poles 3 3poles4 4poles
FramesF1 630A ~ 1250A
F2 1600A ~ 2000AF3 2500A ~ 4000A
Installation ModeF Fixed TypeD Draw-Out Type
Rated CurrentOption
Accessories Voltage
Under Voltage TripShunt TripUSR External Contact
MnMXOF
***
*** To specify Accessories Voltage.
Auxiliary VoltageDC DC 110VAC AC 110VAC2 AC 220V
OperationM Motorized
H Manual
060810121620253240
630A800A1000A1250A1600A2000A2500A3200A4000A
1
Over Current Trip
Isolating SwitchUSR-2USR-6
normalLCD
012
MBH ELECTRIC | AIR CIRCUIT BREAKER
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Catalog No. Order No. Product Description
Motorized ACB - Fixed Type - USR-6 (LCD) Relay
XLSF1063F2MDC 130900 ACB, Frame 1, 630A, 3P, Fixed, Motorized, DC 110V, USR-6 (LCD)
XLSF1063F2MAC 130901 ACB, Frame 1, 630A, 3P, Fixed, Motorized, AC 110V, USR-6 (LCD)
XLSF1063F2MAC2 130902 ACB, Frame 1, 630A, 3P, Fixed, Motorized, AC 200V, USR-6 (LCD)
XLSF1064F2MDC 130903 ACB, Frame 1, 630A, 4P, Fixed, Motorized, DC 110V, USR-6 (LCD)
XLSF1064F2MAC 130904 ACB, Frame 1, 630A, 4P, Fixed, Motorized, AC 110V, USR-6 (LCD)
XLSF1064F2MAC2 130905 ACB, Frame 1, 630A, 4P, Fixed, Motorized, AC 200V, USR-6 (LCD)
XLSF1083F2MDC 130906 ACB, Frame 1, 800A, 3P, Fixed, Motorized, DC 110V, USR-6 (LCD)
XLSF1083F2MAC 130907 ACB, Frame 1, 800A, 3P, Fixed, Motorized, AC 110V, USR-6 (LCD)
XLSF1083F2MAC2 130908 ACB, Frame 1, 800A, 3P, Fixed, Motorized, AC 200V, USR-6 (LCD)
XLSF1084F2MDC 130909 ACB, Frame 1, 800A, 4P, Fixed, Motorized, DC 110V, USR-6 (LCD)
XLSF1084F2MAC 130910 ACB, Frame 1, 800A, 4P, Fixed, Motorized, AC 110V, USR-6 (LCD)
XLSF1084F2MAC2 130911 ACB, Frame 1, 800A, 4P, Fixed, Motorized, AC 200V, USR-6 (LCD)
XLSF1103F2MDC 130912 ACB, Frame 1, 1000A, 3P, Fixed, Motorized, DC 110V, USR-6 (LCD)
XLSF1103F2MAC 130913 ACB, Frame 1, 1000A, 3P, Fixed, Motorized, AC 110V, USR-6 (LCD)
XLSF1103F2MAC2 130914 ACB, Frame 1, 1000A, 3P, Fixed, Motorized, AC 200V, USR-6 (LCD)
XLSF1104F2MDC 130915 ACB, Frame 1, 1000A, 4P, Fixed, Motorized, DC 110V, USR-6 (LCD)
XLSF1104F2MAC 130916 ACB, Frame 1, 1000A, 4P, Fixed, Motorized, AC 110V, USR-6 (LCD)
XLSF1104F2MAC2 130917 ACB, Frame 1, 1000A, 4P, Fixed, Motorized, AC 200V, USR-6 (LCD)
XLSF1123F2MDC 130918 ACB, Frame 1, 1250A, 3P, Fixed, Motorized, DC 110V, USR-6 (LCD)
XLSF1123F2MAC 130919 ACB, Frame 1, 1250A, 3P, Fixed, Motorized, AC 110V, USR-6 (LCD)
XLSF1123F2MAC2 130920 ACB, Frame 1, 1250A, 3P, Fixed, Motorized, AC 200V, USR-6 (LCD)
XLSF1124F2MDC 130921 ACB, Frame 1, 1250A, 4P, Fixed, Motorized, DC 110V, USR-6 (LCD)
XLSF1124F2MAC 130922 ACB, Frame 1, 1250A, 4P, Fixed, Motorized, AC 110V, USR-6 (LCD)
XLSF1124F2MAC2 130923 ACB, Frame 1, 1250A, 4P, Fixed, Motorized, AC 200V, USR-6 (LCD)
XLSF2163F2MDC 130924 ACB, Frame 2, 1600A, 3P, Fixed, Motorized, DC 110V, USR-6 (LCD)
XLSF2163F2MAC 130925 ACB, Frame 2, 1600A, 3P, Fixed, Motorized, AC 110V, USR-6 (LCD)
XLSF2163F2MAC2 130926 ACB, Frame 2, 1600A, 3P, Fixed, Motorized, AC 200V, USR-6 (LCD)
XLSF2164F2MDC 130927 ACB, Frame 2, 1600A, 4P, Fixed, Motorized, DC 110V, USR-6 (LCD)
XLSF2164F2MAC 130928 ACB, Frame 2, 1600A, 4P, Fixed, Motorized, AC 110V, USR-6 (LCD)
XLSF2164F2MAC2 130929 ACB, Frame 2, 1600A, 4P, Fixed, Motorized, AC 200V, USR-6 (LCD)
■ Motorized ACB USR6
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Catalog No. Order No. Product Description
Motorized ACB - Fixed Type - USR-6 (LCD) Relay
XLSF2203F2MDC 130930 ACB, Frame 2, 2000A, 3P, Fixed, Motorized, DC 110V, USR-6 (LCD)
XLSF2203F2MAC 130931 ACB, Frame 2, 2000A, 3P, Fixed, Motorized, AC 110V, USR-6 (LCD)
XLSF2203F2MAC2 130932 ACB, Frame 2, 2000A, 3P, Fixed, Motorized, AC 200V, USR-6 (LCD)
XLSF2204F2MDC 130933 ACB, Frame 2, 2000A, 4P, Fixed, Motorized, DC 110V, USR-6 (LCD)
XLSF2204F2MAC 130934 ACB, Frame 2, 2000A, 4P, Fixed, Motorized, AC 110V, USR-6 (LCD)
XLSF2204F2MAC2 130935 ACB, Frame 2, 2000A, 4P, Fixed, Motorized, AC 200V, USR-6 (LCD)
XLSF3253F2MDC 130936 ACB, Frame 3,2500A, 3P, Fixed, Motorized, DC 110V, USR-6 (LCD)
XLSF3253F2MAC 130937 ACB, Frame 3,2500A, 3P, Fixed, Motorized, AC 110V, USR-6 (LCD)
XLSF3253F2MAC2 130938 ACB, Frame 3,2500A, 3P, Fixed, Motorized, AC 200V, USR-6 (LCD)
XLSF3254F2MDC 130939 ACB, Frame 3,2500A, 4P, Fixed, Motorized, DC 110V, USR-6 (LCD)
XLSF3254F2MAC 130940 ACB, Frame 3,2500A, 4P, Fixed, Motorized, AC 110V, USR-6 (LCD)
XLSF3254F2MAC2 130941 ACB, Frame 3,2500A, 4P, Fixed, Motorized, AC 200V, USR-6 (LCD)
XLSF3323F2MDC 130942 ACB, Frame 3,3200A, 3P, Fixed, Motorized, DC 110V, USR-6 (LCD)
XLSF3323F2MAC 130943 ACB, Frame 3,3200A, 3P, Fixed, Motorized, AC 110V, USR-6 (LCD)
XLSF3323F2MAC2 130944 ACB, Frame 3,3200A, 3P, Fixed, Motorized, AC 200V, USR-6 (LCD)
XLSF3324F2MDC 130945 ACB, Frame 3,3200A, 4P, Fixed, Motorized, DC 110V, USR-6 (LCD)
XLSF3324F2MAC 130946 ACB, Frame 3,3200A, 4P, Fixed, Motorized, AC 110V, USR-6 (LCD)
XLSF3324F2MAC2 130947 ACB, Frame 3,3200A, 4P, Fixed, Motorized, AC 200V, USR-6 (LCD)
XLSF3403F2MDC 130948 ACB, Frame 3,4000A, 3P, Fixed, Motorized, DC 110V, USR-6 (LCD)
XLSF3403F2MAC 130949 ACB, Frame 3,4000A, 3P, Fixed, Motorized, AC 110V, USR-6 (LCD)
XLSF3403F2MAC2 130950 ACB, Frame 3,4000A, 3P, Fixed, Motorized, AC 200V, USR-6 (LCD)
XLSF3404F2MDC 130951 ACB, Frame 3,4000A, 4P, Fixed, Motorized, DC 110V, USR-6 (LCD)
XLSF3404F2MAC 130952 ACB, Frame 3,4000A, 4P, Fixed, Motorized, AC 110V, USR-6 (LCD)
XLSF3404F2MAC2 130953 ACB, Frame 3,4000A, 4P, Fixed, Motorized, AC 200V, USR-6 (LCD)
MBH ELECTRIC | AIR CIRCUIT BREAKER
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Catalog No. Order No. Product Description
Motorized ACB - Drawout Type - USR-6 Relay
XLSF1063D2MDC 131000 ACB, Frame 1, 630A, 3P, Drawout, Motorized, DC 110V, USR-6 (LCD)
XLSF1063D2MAC 131001 ACB, Frame 1, 630A, 3P, Drawout, Motorized, AC 110V, USR-6 (LCD)
XLSF1063D2MAC2 131002 ACB, Frame 1, 630A, 3P, Drawout, Motorized, AC 200V, USR-6 (LCD)
XLSF1064D2MDC 131003 ACB, Frame 1, 630A, 4P, Drawout, Motorized, DC 110V, USR-6 (LCD)
XLSF1064D2MAC 131004 ACB, Frame 1, 630A, 4P, Drawout, Motorized, AC 110V, USR-6 (LCD)
XLSF1064D2MAC2 131005 ACB, Frame 1, 630A, 4P, Drawout, Motorized, AC 200V, USR-6 (LCD)
XLSF1083D2MDC 131006 ACB, Frame 1, 800A, 3P, Drawout, Motorized, DC 110V, USR-6 (LCD)
XLSF1083D2MAC 131007 ACB, Frame 1, 800A, 3P, Drawout, Motorized, AC 110V, USR-6 (LCD)
XLSF1083D2MAC2 131008 ACB, Frame 1, 800A, 3P, Drawout, Motorized, AC 200V, USR-6 (LCD)
XLSF1084D2MDC 131009 ACB, Frame 1, 800A, 4P, Drawout, Motorized, DC 110V, USR-6 (LCD)
XLSF1084D2MAC 131010 ACB, Frame 1, 800A, 4P, Drawout, Motorized, AC 110V, USR-6 (LCD)
XLSF1084D2MAC2 131011 ACB, Frame 1, 800A, 4P, Drawout, Motorized, AC 200V, USR-6 (LCD)
XLSF1103D2MDC 131012 ACB, Frame 1, 1000A, 3P, Drawout, Motorized, DC 110V, USR-6 (LCD)
XLSF1103D2MAC 131013 ACB, Frame 1, 1000A, 3P, Drawout, Motorized, AC 110V, USR-6 (LCD)
XLSF1103D2MAC2 131014 ACB, Frame 1, 1000A, 3P, Drawout, Motorized, AC 200V, USR-6 (LCD)
XLSF1104D2MDC 131015 ACB, Frame 1, 1000A, 4P, Drawout, Motorized, DC 110V, USR-6 (LCD)
XLSF1104D2MAC 131016 ACB, Frame 1, 1000A, 4P, Drawout, Motorized, AC 110V, USR-6 (LCD)
XLSF1104D2MAC2 131017 ACB, Frame 1, 1000A, 4P, Drawout, Motorized, AC 200V, USR-6 (LCD)
XLSF1123D2MDC 131018 ACB, Frame 1, 1250A, 3P, Drawout, Motorized, DC 110V, USR-6 (LCD)
XLSF1123D2MAC 131019 ACB, Frame 1, 1250A, 3P, Drawout, Motorized, AC 110V, USR-6 (LCD)
XLSF1123D2MAC2 131020 ACB, Frame 1, 1250A, 3P, Drawout, Motorized, AC 200V, USR-6 (LCD)
XLSF1124D2MDC 131021 ACB, Frame 1, 1250A, 4P, Drawout, Motorized, DC 110V, USR-6 (LCD)
XLSF1124D2MAC 131022 ACB, Frame 1, 1250A, 4P, Drawout, Motorized, AC 110V, USR-6 (LCD)
XLSF1124D2MAC2 131023 ACB, Frame 1, 1250A, 4P, Drawout, Motorized, AC 200V, USR-6 (LCD)
XLSF2163D2MDC 131024 ACB, Frame 2, 1600A, 3P, Drawout, Motorized, DC 110V, USR-6 (LCD)
XLSF2163D2MAC 131025 ACB, Frame 2, 1600A, 3P, Drawout, Motorized, AC 110V, USR-6 (LCD)
XLSF2163D2MAC2 131026 ACB, Frame 2, 1600A, 3P, Drawout, Motorized, AC 200V, USR-6 (LCD)
XLSF2164D2MDC 131027 ACB, Frame 2, 1600A, 4P, Drawout, Motorized, DC 110V, USR-6 (LCD)
XLSF2164D2MAC 131028 ACB, Frame 2, 1600A, 4P, Drawout, Motorized, AC 110V, USR-6 (LCD)
XLSF2164D2MAC2 131029 ACB, Frame 2, 1600A, 4P, Drawout, Motorized, AC 200V, USR-6 (LCD)
■ Motorized ACB USR6
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Catalog No. Order No. Product Description
Motorized ACB - Drawout Type - USR-6 Relay
XLSF2203D2MDC 131030 ACB, Frame 2, 2000A, 3P, Drawout, Motorized, DC 110V, USR-6 (LCD)
XLSF2203D2MAC 131031 ACB, Frame 2, 2000A, 3P, Drawout, Motorized, AC 110V, USR-6 (LCD)
XLSF2203D2MAC2 131032 ACB, Frame 2, 2000A, 3P, Drawout, Motorized, AC 200V, USR-6 (LCD)
XLSF2204D2MDC 131033 ACB, Frame 2, 2000A, 4P, Drawout, Motorized, DC 110V, USR-6 (LCD)
XLSF2204D2MAC 131034 ACB, Frame 2, 2000A, 4P, Drawout, Motorized, AC 110V, USR-6 (LCD)
XLSF2204D2MAC2 131035 ACB, Frame 2, 2000A, 4P, Drawout, Motorized, AC 200V, USR-6 (LCD)
XLSF3253D2MDC 131036 ACB, Frame 3,2500A, 3P, Drawout, Motorized, DC 110V, USR-6 (LCD)
XLSF3253D2MAC 131037 ACB, Frame 3,2500A, 3P, Drawout, Motorized, AC 110V, USR-6 (LCD)
XLSF3253D2MAC2 131038 ACB, Frame 3,2500A, 3P, Drawout, Motorized, AC 200V, USR-6 (LCD)
XLSF3254D2MDC 131039 ACB, Frame 3,2500A, 4P, Drawout, Motorized, DC 110V, USR-6 (LCD)
XLSF3254D2MAC 131040 ACB, Frame 3,2500A, 4P, Drawout, Motorized, AC 110V, USR-6 (LCD)
XLSF3254D2MAC2 131041 ACB, Frame 3,2500A, 4P, Drawout, Motorized, AC 200V, USR-6 (LCD)
XLSF3323D2MDC 131042 ACB, Frame 3,3200A, 3P, Drawout, Motorized, DC 110V, USR-6 (LCD)
XLSF3323D2MAC 131043 ACB, Frame 3,3200A, 3P, Drawout, Motorized, AC 110V, USR-6 (LCD)
XLSF3323D2MAC2 131044 ACB, Frame 3,3200A, 3P, Drawout, Motorized, AC 200V, USR-6 (LCD)
XLSF3324D2MDC 131045 ACB, Frame 3,3200A, 4P, Drawout, Motorized, DC 110V, USR-6 (LCD)
XLSF3324D2MAC 131046 ACB, Frame 3,3200A, 4P, Drawout, Motorized, AC 110V, USR-6 (LCD)
XLSF3324D2MAC2 131047 ACB, Frame 3,3200A, 4P, Drawout, Motorized, AC 200V, USR-6 (LCD)
XLSF3403D2MDC 131048 ACB, Frame 3,4000A, 3P, Drawout, Motorized, DC 110V, USR-6 (LCD)
XLSF3403D2MAC 131049 ACB, Frame 3,4000A, 3P, Drawout, Motorized, AC 110V, USR-6 (LCD)
XLSF3403D2MAC2 131050 ACB, Frame 3,4000A, 3P, Drawout, Motorized, AC 200V, USR-6 (LCD)
XLSF3404D2MDC 131051 ACB, Frame 3,4000A, 4P, Drawout, Motorized, DC 110V, USR-6 (LCD)
XLSF3404D2MAC 131052 ACB, Frame 3,4000A, 4P, Drawout, Motorized, AC 110V, USR-6 (LCD)
XLSF3404D2MAC2 131053 ACB, Frame 3,4000A, 4P, Drawout, Motorized, AC 200V, USR-6 (LCD)
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MBH Middle East & Africa
Halat, LebanonT. +961 9 444 [email protected]
MBH Gulf
Baniyas ComplexNasser Square Al Rigga AreaDeira, Dubai, UAET. +971 4 239 5954, F. +971 4 239 [email protected]
MBH Headquarters
MASCHINENBAU HALBERSTADT GmbHRudolf –Diesel-Strasse 50Halberstadt 38820GermanyT. +49 1577 3394 113, F. +49 3941 [email protected]