AC Oil-free Air - ZH+ & ZH 355-900_2013_0625_LR

16
Atlas Copco Oil-free centrifugal compressors ZH + & ZH 355-900

description

this is a document fpr compressed air system

Transcript of AC Oil-free Air - ZH+ & ZH 355-900_2013_0625_LR

Page 1: AC Oil-free Air - ZH+ & ZH 355-900_2013_0625_LR

Atlas CopcoOil-free centrifugal compressorsZH+ & ZH 355-900

Page 2: AC Oil-free Air - ZH+ & ZH 355-900_2013_0625_LR

ELECTRONICSClean, dry, high-quality air (Class 0) is essential, produced with optimal

energy efficiency.

Applications include the removal of microscopic debris from the surfaces of computer chips and computer boards.

Proven turbo powerYour application deserves a reliable supply of oil-free compressed air at the lowest energy cost. Atlas Copco has been

building oil-free centrifugal compressors for process and plant air applications for decades. Engineered using innovative

in-house technology, the ZH+ and ZH 355-900 range captures years of experience in advanced compressed air solutions to

save energy and guarantee reliability of oil-free air supply in multiple environments.

METAL MANUFACTURINGReliable compressors are essential for your demanding metal

manufacturing applications.

Atlas Copco provides a complete, ready-to-use solution including all components and options with low service cost.

OIL & GASA reliable supply of 100% oil-free compressed air is vital in the

oil & gas industry.

Applications include sulphur removal, catalyst regeneration, sour-water oxidation, gasoline sweetening, air separation, and instrument and plant air.

TEXTILESClass 0 certified air quality for the highly sensitive production processes

in the textile industry.

Applications include spinning, weaving, dyeing, texturizing, winding and coning.

Page 3: AC Oil-free Air - ZH+ & ZH 355-900_2013_0625_LR

AUTOMOTIVEFor high-quality paint finishes, smooth running, automated processes and

better health protection.

Applications include spray painting, paint baths, clean surfaces, water-based paints, robots, pneumatic tools.

CHEMICALS For greater product purity, more efficient processes, less wastage and

increased safety.

Applications include air separation, control systems.

FOOD & BEVERAGEYour reputation is at stake so you can’t afford to compromise on

product quality.

Applications: Instrument air, cleaning air, food storage, cooling and spraying, filling and capping.

PHARMACEUTICALS Product purity is key, along with process efficiency, less waste and

optimal safety.

Applications: Tablet production, automated production lines.

Page 4: AC Oil-free Air - ZH+ & ZH 355-900_2013_0625_LR

Oil-free air is used in all kinds of industries where air quality is paramount for the end product

and production process. These applications include food and beverage processing, pharmaceutical

manufacturing, chemical and petrochemical processing, fermentation, wastewater treatment,

pneumatic conveying, non-woven textile manufacturing and many more. In these critical

environments, contamination by even the smallest quantities of oil can result in costly production

downtime and product spoilage, resulting in product recalls and loss of reputation.

Class 0: the industry standard

CLASS 0 MEANS:Zero risk of contamination.Zero risk of damaged or unsafe products.Zero risk of losses from operational downtime.Zero risk of damaging your company’s hard-won professional reputation.

FIRST IN OIL-FREE AIR TECHNOLOGyOver the past sixty years Atlas Copco has pioneered the development of oil-free air technology, resulting in a range of air compressors and blowers that provide 100% pure, oil-free air. Through continuous research and development, Atlas Copco achieved a new milestone, setting the standard for air purity as the first manufacturer to be awarded ISO 8573-1 Class 0 certification.

ELIMINATING ANy RISk As the industry leader committed to meeting the needs of the most demanding customers, Atlas Copco requested the renowned TÜV institute to type-test its range of oil-free compressors and blowers. Using the most rigorous testing methodologies available, all possible oil forms were measured across a range of temperatures and pressures. The TÜV found no traces of oil at all in the output air stream. Thus Atlas Copco is the first compressor and blower manufacturer to receive Class 0 certification, according to ISO 8573-1 Class 0 ed 3 2010 specifications.

Page 5: AC Oil-free Air - ZH+ & ZH 355-900_2013_0625_LR

kEEPING yOUR PRODUCTION UP AND RUNNINGZH+ & ZH 355-900 compressors are built using strict codes of Quality Control, and are designed, manufactured and tested in ISO 9001 accredited production facilities. They use Atlas Copco’s proven, superior turbo technology and over-sized cooling for the highest efficiency and reliability, AGMA class A4/ISO 1328 class 4 gears for low noise and vibrations, high-grade stainless steel coolers for very long lifetime, and an integrated lubrication system. The result is the highest reliability you need.

ASSURING yOUR PEACE OF MINDFrom the factory to the field, Atlas Copco has the expertise and products, service and support to meet customer demands. Through interaction and dedicated service during all stages of the process, Atlas Copco has accomplished a broad customer base around the world. Hundreds of thousands of unfailing running hours give proof of our long-term local and global service and support commitment to engineering companies and contractors as well as end customers.

DRIVING DOwN ENERGy COSTSSuperior oil-free turbo air ends provide the optimum combination of a high flow with low energy consumption. Ample sized cooling, low pressure drops and an efficient drive train result in high compressor package efficiency. Further energy savings are possible with Atlas Copco’s heat-of-compression MD, ND and XD dryers.

ZH+ & ZH range: The highest efficiency & reliability

SMARTLink*: DATA MONITORING PROGRAMA remote monitoring system that helps you optimize your compressed air system

and save you energy and cost.

It offers you a complete insight in your compressed air network and anticipates on potential problems by warning you up-front.

*Please contact your local sales representative for more information

Page 6: AC Oil-free Air - ZH+ & ZH 355-900_2013_0625_LR

ZH+1

2

3

4

5 6

3

11

59

The oil-free centrifugal compressor of your choice

Completely packaged solutionAll-in-one standard package incorporating

the latest technology in a built-to-last design.

Includes internal piping, coolers, motor, lubrication, inlet guide vanes and control system.

Installation is fault-free, and commissioning is quick.

Optional features for customization to a specific production environment.

Efficient inlet silencer and filterInlet filter is combined with a silencer

to reduce noise level and protect the compression stage.

Pressure drop indication on the control panel.

Integrated blow-off valve and silencerNo external air, no additional piping and

no additional mounting required.

Auto-dual and Constant Pressure Control modes for cost-efficient response to variable air demands.

Mounted cooling water manifoldCooling water distribution to intercoolers, aftercooler and oil cooler.

Individual adjustment of flow through intercoolers and aftercooler.

Small footprintLowest footprint on the market in their range.

Saves valuable and expensive floor space in a facility.

Sound attenuating enclosureEnsures optimal working conditions for

everyone in the immediate environment.

Page 7: AC Oil-free Air - ZH+ & ZH 355-900_2013_0625_LR

ZH7

8

9

10

11

6

2

11

10

10

4

7

7

8

8

1

9

Energy saving inlet guide vanesSmart and efficient capacity control.

Adjustable inlet guide vanes save up to 9% energy at reduced air demand.

Reliable servo-motor based actuator for accurate alignment with the variable air demand.

Easily accessible gearboxHorizontally-split, easing access to gears

and high/low speed bearings.

Short inspection and maintenance times.

High efficiency intercoolers and aftercoolers Low air approach temperature and pressure drop.

For higher reliability and easier maintenance, the coolers are separated from the compressor core unit.

Stainless steel tubes and full epoxy coating inside cooler shells increase corrosion resistance.

Complete oil system with oil reservoir, breathing system and auxiliary oil pump Fully equipped oil reservoir with temperature sensor and

level sight glass.

Main shaft driven oil pump, supported by auxiliary oil pump during start-up and coast-down.

Flexible connections to maximize leak tightness.

MotorHigh-efficiency main motor.

Available in IP23 & IP55 versions.

Page 8: AC Oil-free Air - ZH+ & ZH 355-900_2013_0625_LR

1

1

2

3

2

3

4

Proven turbo technologyEquipped to save energy and guarantee reliability, Atlas Copco’s ZH+ and ZH are

ideal for customer processes with a fluctuating or constant air demand.

These innovative compressors provide reliable operation in the most demanding

environments. For optimum product quality, air is 100% certified oil-free

according to ISO 8573-1 Class 0 (2010).

Bull gear & high speed pinionsAGMA class A4/ISO 1328-2 class 4 quality gears for

longer lifetime, minimized mechanical losses and lower noise levels.

Full interchangeability of individual components.

Reliable horizontally split bearingsFlexible pad bearings and combined radial bearing/thrust bearing

for extended lifetime, high reliability and stability, easy inspection.

Oil and air sealsReliable long service life.

Minimized compressed air leakage to atmosphere.

No external instrument air required for "Class 0" quality of air.

EASILy ACCESSIBLE GEARBOX

Page 9: AC Oil-free Air - ZH+ & ZH 355-900_2013_0625_LR

4

MAXIMUM TURNDOwN DUE TO BACkwARD LEANING IMPELLER Advanced algorithms for surge protection and anticipation are available as standard to make sure the ZH+ will never run into unstable surge conditions. Furthermore, the algorithm allows the compressor to maximize the turndown range at any ambient condition throughout the season.

Pres

sure

Flow

Continuous optimization of the available turndown

Hot days Cold days

State-of-the-art impellers Exclusive backward leaning impeller design for greater

operating flexibility with turndown ratio of up to 35%.

Low operating costs thanks to power savings at fluctuating air demand.

THE MAGIC FORMULA: TURBO + SCREw Obtain the most efficient compressor solution in the market for your high-capacity application by combining the advanced turbo technology of the ZH+ and ZH with the regulating capabilities of the ZR screw compressor with Variable Speed Drive (VSD). Eliminating costly blow-off in all operating conditions, this combination is ideal to achieve the highest return on investment while enjoying the benefits of the ZH+ turbo and ZR screw technology.

Page 10: AC Oil-free Air - ZH+ & ZH 355-900_2013_0625_LR

OPERATING MODES: Auto-dual constant (0-100% blow-off)

Constant Pressure Control (partial blow-off)

FUNCTIONS: Flow control (IGV regulation)

Blow-off regulation

Surge anticipation

Turndown optimization

Preventive maintenance warning

Safety control

Advanced Elektronikon® monitoring & control

ES – FULLy OPTIMIzED SySTEMA properly managed compressed air network will save energy, reduce maintenance, decrease downtime, increase production and improve product quality. Atlas Copco’s ES central controllers are the most efficient way to monitor and control multiple compressors and blowers simultaneously as well as dryers and filters. An ES controller offers one central point of control for your whole compressed air network, ensuring all compressors and blowers provide optimum performance for your process. The result is a completely dependable and energy efficient network, giving you peace of mind and keeping your costs to a minimum.

Communicates

Stores

ProtectsMeasures

Controls

To help customers increase efficiency and reliability, Atlas Copco equips its compressed air products with advanced control

and monitoring systems. Easily expandable with extra sensors, digital contacts, fieldbus, Internet and SMS communication

functions, the Elektronikon® controller can be adapted to specific customer needs.

Page 11: AC Oil-free Air - ZH+ & ZH 355-900_2013_0625_LR

A dryer solution for every needUntreated compressed air contains moisture and possibly dirt particles that can damage your air system and contaminate your

end product. The resulting maintenance costs far exceed air treatment costs. Atlas Copco believes in effective prevention and

provides a complete range of air treatment solutions to protect investments, equipment, production processes and end products.

Rotary drum heat of compression dryers

Refrigerant dryer

Heat reactivated adsorption dryer

Heat of compression reactivated adsorption dryers

ND MDUse of freely available heat of compression.

Negligible power consumption.

Variants with extra heat augmentation for lower dew points.

Use of cooling circuit for cooling down compressed air.

Guaranteed pressure dew points.

Lowest energy consumption in all operating conditions.

Air and water cooled variants.

Use of electrical heaters for regenerating the desiccant.

Limited pressure drop.

Variants without loss of compressed air.

Use of freely available heat of compression.

Limited pressure drop.

Variants for dew point suppression and guaranteed dew point.

No loss of compressed air.

BD -70°C / -40°C / -20°C-94°F / -40°F / -4°F

FD +3°C / +20°C+37°F / +68°F XD-G XD-S -20°C/+3°C

-4°F/+37°F-70°C / -40°C / -20°C-94°F / -40°F / -4°F

ND MD

BD

FD

XD-G XD-S

-40°C/-20°C-40°F/-4°F

-20°C/+3°C-4°F/+37°F

Page 12: AC Oil-free Air - ZH+ & ZH 355-900_2013_0625_LR

Atlas Copco recognizes the need to combine our serially produced compressors and dryers with the specifications and

standards applied by major companies for equipment purchases. Strategically located departments within the Atlas Copco

Group take care of the design and manufacturing of customized equipment to operate at extreme temperatures, often in

remote locations.

INNOVATIVE TECHNOLOGy As original manufacturer of the equipment, Atlas Copco understands all performance capabilities and ensures that the equipment operates within them. All equipment is covered by our manufacturer warranty. The reliability, longevity and performance of our equipment will not be compromised. A global aftermarket operation employing 360 field service engineers in 160 countries ensures reliable maintenance by Atlas Copco as part of a local service operation.

INNOVATIVE SySTEMS We are fully aware that project management can be complex. We have developed an Internet based application called IC³ which is shared by all Atlas Copco sites worldwide, to give a transparent view of data and drawings and to easily contribute to the project if required.

INNOVATIVE ENGINEERING Each project is unique and by entering into partnership with our customers, we can appreciate the challenge at hand, ask the relevant questions and design the best engineered solution for all your needs.

Engineered solutions

Page 13: AC Oil-free Air - ZH+ & ZH 355-900_2013_0625_LR

Optimize your systemWith the ZH+ & ZH, Atlas Copco provides an all-in-one solution incorporating the latest technology in a built-to-last design.

To further optimize your ZH+ or ZH’s performance or to simply tailor it to your specific production environment, optional

features are available.

Scope of supply

Additional features & options

zH+ zH

Air circuit

Air inlet filter and silencer

Inlet Guide Vanes

Fully coated air path

Check valve

Air outlet compensator

Integrated blow-off valve

Integrated blow-off silencer

Cooling circuit

Drain traps on all coolers

Cooling water manifold

Water in- and outlet compensator

Oil circuit Fully integrated lubrification system

General

Motor IP55 IP23

Elektronikon® control module

Canopy -

zH+ zH

EZ-install(inlet filter & silencer, blow-off silencer) -

Cooling water manifold -

Hot air variant (no aftercooler)

Electronic drains -

Dual oil filter

Dual oil cooler -

Stainless steel oil cooler -

Extended motor protection kit(anti-condensation heater + PT100's in windings and bearings)

Oversized motor -

Full data package(extra temperature and pressure sensors on stage inlet) -

Full core monitoring(XYZ vibration sensors + PT1000's on high speed bearings) -

Material & core test certificates

: Standard : Optional -: Not available

Page 14: AC Oil-free Air - ZH+ & ZH 355-900_2013_0625_LR

Technical specifications 50 Hz

Unit performance measured according to ISO1217, ed3, Annex C.Free Air Delivery according to ASME PTC10 and ISO 5389.Reference conditions: - Inlet pressure 1 bar(a) - Inlet temperature 35°C (95°F) - Humidity 60% - Cooling water temperature 26.7°C (80°F)

TyPE

2 stage variant Installed motor power3.5 barg 3.9 barg 4.2 barg 4.6 barg 5.5 barg

l/s m³/hr cfm l/s m³/hr cfm l/s m³/hr cfm l/s m³/hr cfm l/s m³/hr cfm kw

ZH 355(+) 1578 5681 3344 1468 5286 3111 1395 5022 2956 1320 4750 2796 - - - 355

ZH 400(+) 1814 6531 3844 1691 6089 3584 1609 5794 3410 1527 5498 3236 1392 5012 2950 400

ZH 450(+) 2052 7388 4348 1914 6892 4056 1824 6566 3865 1735 6246 3676 1584 5704 3357 450

ZH 500(+) 2280 8208 4831 2138 7697 4530 2041 7348 4325 1941 6987 4113 1772 6381 3756 500

ZH 560(+) 2548 9174 5400 2399 8635 5082 2295 8263 4864 2187 7872 4633 1999 7195 4235 560

TyPE

3 stage variant Installed motor power7 barg 8 barg 9 barg 10.4 barg 13 barg

l/s m³/hr cfm l/s m³/hr cfm l/s m³/hr cfm l/s m³/hr cfm l/s m³/hr cfm kw

ZH 400(+) 1272 4577 2694 1234 4443 2615 - - - - - - - - - 400

ZH 450(+) 1444 5198 3059 1404 5053 2974 1297 4670 2749 - - - - - - 450

ZH 500(+) 1615 5816 3423 1572 5660 3331 1455 5238 3083 1349 4855 2858 - - - 500

ZH 560(+) 1824 6566 3864 1777 6398 3766 1645 5921 3485 1530 5508 3242 1368 4924 2898 560

ZH 630(+) 2063 7428 4372 2013 7246 4265 1920 6912 4068 1769 6367 3747 1555 5599 3296 630

ZH 710(+) 2331 8390 4938 2274 8186 4818 2175 7831 4609 2011 7241 4262 1770 6371 3750 710

ZH 800(+) 2620 9432 5552 2556 9202 5416 2449 8816 5189 2280 8208 4831 2011 7240 4262 800

ZH 900(+) - - - - - - 2588 9316 5483 2570 9253 5446 - - - 900

Page 15: AC Oil-free Air - ZH+ & ZH 355-900_2013_0625_LR

L Lw w

HH

Technical specifications 60 Hz

* Units with canopy, aftercooler and 6kV motor

Unit performance measured according to ISO1217, ed3, Annex C.Free Air Delivery according to ASME PTC10 and ISO 5389.Reference conditions: - Inlet pressure 1 bar(a) - Inlet temperature 35°C (95°F) - Humidity 60% - Cooling water temperature 26.7°C (80°F)

weight*

2-stage 3-stage 2-stage 3-stage

ZH 355+ 8050 - ZH 355 6325 -

ZH 400+ 8350 8950 ZH 400 6625 7225

ZH 450+ 8450 9050 ZH 450 6725 7325

ZH 500+ 8600 9200 ZH 500 6875 7475

ZH 560+ 9200 9800 ZH 560 7475 8075

ZH 630+ - 9950 ZH 630 - 8225

ZH 710+ - 10200 ZH 710 - 9475

ZH 800+ - 11150 ZH 800 - 9425

ZH 900+ - 11150 ZH 900 -

Dimensions (mm)

L w H

ZH+ 5268 2230 2230

ZH 3970 2230 2230

TyPE

2 stage variant Installed motor power3.5 barg 3.9 barg 4.2 barg 4.6 barg 5.5 barg

l/s m³/hr cfm l/s m³/hr cfm l/s m³/hr cfm l/s m³/hr cfm l/s m³/hr cfm kw

ZH 355(+) 1545 5564 3275 1436 5171 3044 1364 4911 2891 1288 4638 2730 - - - 355

ZH 400(+) 1778 6401 3768 1656 5962 3509 1576 5672 3338 1493 5374 3163 1358 4888 2877 400

ZH 450(+) 2013 7247 4265 1876 6754 3975 1787 6434 3787 1698 6112 3597 1546 5567 3277 450

ZH 500(+) 2237 8054 4740 2097 7548 4442 2001 7205 4241 1901 6842 4027 1731 6231 3667 500

ZH 560(+) 2501 9003 5299 2353 8472 4986 2252 8109 4773 2143 7714 4540 1953 7031 4139 560

TyPE

3 stage variant Installed motor power7 barg 8 barg 9 barg 10.4 barg 13 barg

l/s m³/hr cfm l/s m³/hr cfm l/s m³/hr cfm l/s m³/hr cfm l/s m³/hr cfm kw

ZH 400(+) 1252 4508 2653 1213 4368 2571 - - - - - - - - - 400

ZH 450(+) 1423 5122 3014 1381 4970 2925 1275 4591 2702 - - - - - - 450

ZH 500(+) 1592 5731 3373 1547 5569 3278 1431 5153 3033 1325 4769 2807 - - - 500

ZH 560(+) 1798 6473 3810 1749 6297 3706 1619 5827 3430 1504 5413 3186 1344 4839 2848 560

ZH 630(+) 2035 7326 4312 1982 7134 4199 1889 6801 4003 1738 6255 3682 1529 5504 3240 630

ZH 710(+) 2299 8278 4872 2240 8063 4746 2142 7709 4538 1978 7122 4192 1740 6265 3688 710

ZH 800(+) 2586 9311 5480 2519 9067 5336 2412 8683 5111 2244 8078 4755 1979 7125 4194 800

ZH 900(+) - - - - - - 2549 9177 5402 2531 9112 5363 - - - 900

Page 16: AC Oil-free Air - ZH+ & ZH 355-900_2013_0625_LR

Certi�cate Number887-10506-1111-1028

www.climatepartner.com

2935

063

4 10

– P

rinte

d in

Bel

gium

. Sub

ject

to a

ltera

tion

with

out p

rior n

otic

e. N

ever

use

com

pres

sed

air a

s br

eath

ing

air w

ithou

t prio

r pur

ifica

tion

in a

ccor

danc

e w

ith lo

cal l

egis

latio

n an

d st

anda

rds.

Driven by innovation

With more than 140 years of innovation and experience, Atlas Copco will deliver

the products and services to help maximize your company’s efficiency and

productivity. As an industry leader, we are dedicated to offering high air quality at

the lowest possible cost of ownership. Through continuous innovation, we strive to

safeguard your bottom line and bring you peace of mind.

Building on interaction

As part of our long-term relationship with our customers, we have accumulated

extensive knowledge of a wide diversity of processes, needs and objectives. This

gives us the flexibility to adapt and efficiently produce customized compressed air

solutions that meet and exceed your expectations.

A committed business partner

With a presence in over 170 countries, we will deliver high-quality customer

service anywhere, anytime. Our highly skilled technicians are available 24/7

and are supported by an efficient logistics organization, ensuring fast delivery

of genuine spare parts when you need them. We are committed to providing

the best possible know-how and technology to help your company produce,

grow, and succeed. With Atlas Copco you can rest assured that your superior

productivity is our first concern!

www.atlascopco.com