Absolute Zero Defect(Azd)
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Transcript of Absolute Zero Defect(Azd)
8/19/2019 Absolute Zero Defect(Azd)
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ABSOLUTE ZERODEFECT(AZD)
The emerging concept of a defect freemanagement sstem is ca!!ed an A"so!#te ZeroDefect$
•
This is an ad%ance form of Cros" Concept ofZero Defect (ZD)$
• Based on a %ision of no defect in a tota!"#siness process from inside to o#t side the
organi&ation$• 't app!ies to a!! si&es and tpes of organi&ations
for meas#ring nonconformities in contin#o#s#a!it impro%ement in a!! the f#nctions$
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• A cha!!enge for practitioners andind#stria!ists to form#!ate andde%e!op strategies * too!s to achie%ethe #!timate o"+ecti%e of a"so!#te&ero non conformit in each tas,-
f#nction .ithin and o#tside theorgani&ation$
• This .o#!d !ead to free&ing the
defects at the point of inception-design stages of prod#cts and thenat the de%e!opment- prod#ction and
!ogistics stages in an organi&ation$
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AZD A/ALO01 TEC2/'3UES
• Ana!og Techni#e 4
• Ana!og Techni#e 5
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A/ALO01 TEC2/'3UE 4
• This 6rst ana!og is "ased .ith aphsica! science phenomenon ofa"so!#te temperat#re$
• As temperat#re of a phsica! o"+ect is!o.ered- the motion of e!ectronsred#ces "#t did not come to comp!ete
rest$
• 'n ind#str- strict stage inspectionsred#ces the non conforming prod#cts
"#t re.or,s- re+ections and .astages
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• As the temperat#re is f#rtherred#ced - the e!ectrons fa!! to the
!o.er energ !e%e!$ Lo.esttemperat#re is re#ired to cease themotion of e!ectrons in an atom of a
s#"stance$ This is possi"!e at a sca!eca!!ed A"so!#te Zero Temperat#re.hich is 589: for .ater$
•
Simi!ar!- at a"so!#te &ero defects!e%e!- no defecti%e prod#cts areconcei%ed- designed- de%e!oped andprod#ced inside the organi&ation andno defecti%e rod#cts are sent o#tside
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• The concept of AZD foc#ses onceasing the inception- design-de%e!opment and prod#ction of nonconforming prod#ct$
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A/ALO01 TEC2/'3UE 5
• The second ana!og is to e#ate the#antitati%e impact of defecti%e%o!#me prod#ced .ith the concept of
concentric circ!es$
• One defect on the inter most sma!!sca!e represent 4; defects on the
ne7t sca!e .hen .e &oom it o#t$
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BE/EF'TS OF AZD CO/CE=T
• 't pro%ides ne. sca!es for meas#ringdefecti%es and non conformities inthe contin#o#s #a!it impro%ement
process$
• 't com"ines the >?in.ard !oo,?? and>?o#t.ard?? of an organi&ation$
• 't ,eeps the organi&ations .or,ingto.ards a ne%er ending process ofcontin#o#s #a!it impro%ement$
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• 't opens ne. hori&on of meas#ra"!e#a!it ,no.!edge in e%er .a!, ofind#stria! * socia! !ife$
• The #!timate res#!t of AZD concept isthe a%ai!a"i!it of defects free
prod#cts and ser%ices to the societat !arge .hich .i!! impro%e the socioeconomic !ife$