About

BHV Automation

BHV Automation GmbH is an internationally oriented systems

provider for industrial applications in automation and information

technology. Innovative solutions, individual and customer-oriented

services are our daily business which we implement with passion.

Your competent partner for solutions in automation technology.

„Systematic solutions“

Service

BHV-Automation designs and implements customised, individual

solutions in automation technology. One-stop hardware, software

and after sale services.

Close cooperation with various special purpose machinery

manufacturers enable us to offer you an all-in solution. Thus we

can cover a broad spectrum of different production technologies

in various different industry sectors.

Consulting

Increase your success through our expert knowledge which we

have built up in various projects and receive highly qualified

answers to your questions. We collaborate with you to solve the

task at hand targeted and success-oriented.

• Consulting projects

• Feasibility studies

• Analysis of current/future situation

• Conception

Experience in

industry sectors

BHV-Automation is experienced in various industry sectors. The

industry overview shows the specific sectors where we have

gathered experiences so far.

Our expertise and knowledge comprises:

• Machine automation

• Process automation

• Measurement and testing technology

• IT- software solutions (non-standard)

• Facility modernisation

•Automobile industry

•Chemical industry

•Semiconductor industry

•Timber industry

•Plastics industry

•Food industry

•Logistics

•Engine / machine construction

Industry overview

Hardware and

Software

engineering

Depending on our clients individual requirements we realise

specific project parts or complete automation systems for you.

Hardware implementation:

• ECAD planning

• Steuerungsbau

• Assembly and commissioning

• Optimisation / renewal

of existing facilities

Software realisation:

• Software development / creation

• Simulation

• Commissioning

• Acceptance

• Optimisation of station times

• Renewal / modification of existing facilities

• Production support / supervision

• Finalisation support

• Training of maintenance and operating personnel

• Stand-by duty / Maintenance contracts

• Trouble shooting

Support

Systems experience The choice of systems depends entirely on our clients’ requests.

Our long lasting experience enables us to master software

standards of various, major and renown companies, such as the

Daimler AG TL2000 standard.

If no specific requests are made we select adequate and

manufacturer independent systems that have a long product

lifecycle.

Through our expertise and experience we don’t always “reinvent

the wheel” but are happy to use our standardised modules if

requested.

Our experience also allows us to successfully and efficiently

implement systems that are new to us.

Systems experience

PLC/SPS Control

SIMATIC S5

• Complete U-series (90U - 155U

• Fault-free controls (115F)

• IP-assembly groups / intelligent periphery

• KP-assembly groups / communication processors

• WF-assembly groups / positioning- and traction control

SIMATIC S7

• Complete S7-300 and S7-400 series with

• FM-assembly groups / function units

• CP-assembly groups / communication processors

SIMATIC S7 Soft-PLC; WIN-AC

• SIMOTION

• SIMODRIVE NC 8xx-series

• SINAMICS

• Simatic S7- F PLC (Saftey Distributed)

Other SPS/PLC manufacturers

• Allen Bradley (PLC-3, PLC-5, SLC500, MicroLogix

1000)

• Phoenix Contact RFC

• B&R

• Beckhoff

• Bosch

• Berghof

Systems experience

Process

visualisation

SIEMENS

• COROS

• ProTool/Pro

• WinCC flexible 2007

• WinCC

WONDERWARE

• InTouch

EMATION

• Wizcon Supervisor Software Suite

Development by BHV Automation

• Individually designed visualisation software, which can

communicate with its own OPC-server interface and all

standard SPS systems in Visual Studio .Net.

Systems experience

Bus and Interface

systems

Various manufacturers • Profibus

• Interbus

• CanOpen

• ASI Bus

• Modbus

• RS232

• RS485

• TCP-IP

Detailed Profibus diagnostics

Systems experience

RFID systems Various manufacturers

• Siemens Moby I Systeme

• Balluff RFID

• IFM RFID

Systems experience

Drive / motion

technology

Various manufacturers • SEW

• Siemens

• Lenze

• Köber

• Bosch-Rexroth

• Berger Lahr

• AFAG

• Mitsubishi

• Elau

• SMC

• Festo

Systems experience

Robotics

Simulation under robotstudio by ABB We can offer you the simulation of your robot cell.

Weaknesses in the construction phase and series

production can be detected and analysed via the offline

programming and simulation. Significant cost cuttings can

be achieved before commissioning a facility.

We can program complete

robot applications for you.

Systems experience

RobCAD

Various manufacturers • Robotics KUKA V-KRC

• Robotics KUKA KRC

• Robotics AR6 Bosch

• Robotics Stäubli

• Robotics ABB IRC5

• Robotics Mitsubishi

Systems experience

Robotics Current projects

• Takata CCI line manufacturing airbag systems

• 5 robot facilities with ABB IRC, IRB 2400

system and complete simulation under

robotstudio

Systems experience

Robotics Current projects

• Mercedes engine factory Untertürkheim – gear manufacturing

• KUKA KRC2

Systems experience

Robotics Current projects

• Planned development project: Food carving/cutting

• ABB flexpicker / 6 axis

• Conveyor drive

• Image processing for the alignment of the cakes

• Weight-neutral cutting

Systems experience

Measurement

technology

Various manufacturers • Keyence (CV2100- 3100) image processing

• Neurocheck image processing

• Cognex (Insight, VisionPro, DVT) image processing

• Banner image processing

• Baumer VeriSense image processing

• Matrox IRIS GT image processing

• Siemens VS image processing

• Siemens Barcode DMC read system HawKEy serie

• Keithley measurement tools for electrical

components

• Burster measurement tools for pressure

measurement

• Alcatel measurement tools for permeability tests

Systems experience

Detailed image

processing

We plan for you a customized image processing system.

Use our experience and know-how in the specification of

hardware components such as e.g. lighting.

We conduct feasibility studies so that your application

fulfills the best technological requirements.

We have a systems integrator partnership with:

Experience in image

processing leads to

new ideas!

BHV IVISION

The BHV IVISION system is a high level image processing systems. It has been created for highly

sophisticated image processing tasks and due to its high flexibility BHV IVISION is the ideal image

processing system for special and serial solutions in machines and test control units.

The platform BHV IVision is a customized individual image processing software with the highest

technological standard. It is a complete solution set, consisting of the hardware and software that is

specified by us. The complete set is fully customized to your requirements and tasks.

The BHV IVISION system is capable of administrating multiple Gigabit of camera units. The

observance of cable tracks and lenghts as well as interference-sensitive framegrabbers is now

history.

What does the BHV IVISION system consist of? The whole platform is individually customizable. It

contains the image processing software "VisionPro" by the market-leader worldwide for vision

software COGNEX. This is embedded in the BHV IVISION system.

The communication interface and at the same time database administration is the BHV IOPC server.

All data that is provided by the image processing, the higher-level SPS/PLC or a PC can be

visualized and stored in a MySQL database.

The visualization and handling is designed on a client-specific, individual basis. The BHV IOPC

server can communicate with Profibus, CANbus, Ethernet and various other interfaces. If no data

has to be administrated a PC-EA card is also possible.

The BHV IOPC server offers an excellent scripting function that allows changes to process

sequences during runtime. The script is recompiled during runtime. The scripting function allows the

organisation of a wide selection of additional tasks, such as:

· Administration and addition of new process values

· Type administration

· Database access

· Provision of data to higher-level systems

· Process sequencing

News: Basler reports on BHV's IVISION system:

http://www.baslerweb.com/newsletter/beitrag_en_79365.html

Systems experience

Object-oriented

Software solutions

Individual software and hardware solutions for industrial

application:

• Higher-level systems

• Order administration

• Batch concepts

• Process data administration

• Process data documentation

• Traceability

• Statistics and analysis systems

• Repair and „rework place“ applications

• Modern interface technology

• IOPC

• TCP/IP

• NET Framework

• Measurement data collection and analysis systems

• LabView applications

• C++, C#

• Database technology MySQL, Oracel, Access

Complete solutions

with reliable

partners!

Development, construction and building of

• Special machines

• Assembly automats

• Handling devices

• Automation solutions

• Manual and automatic work station systems

Processing inspections

• Conceptional design of functional principles

• Derivation of working principles

• Prototyping and field testing

Optimization of existing automation solutions and production

processes

Facility planning until final commissioning

• Interlinking of processing and packaging machines

Services

• 3D-CAD construction

• Machine engineering according to given construction plans

Projects / Products

Differential pressure testing device with integrated water tank

Projects / Products

Semi automated and fully automated screwing facility

Projects / Products

Insert testing device / vacuum cleaning system

Projects / Products

Adhesive bonding, joining, inspection

Projects / Products

Welding machine for the manufacturing of synthetic mats

Projects / Products

Feeding, testing and creasing of laser welded metal sheets

Projects / Products

Feeding, testing and creasing of laser welded metal sheets

Projects / Products

Fully automated assembly lines

Projects / Products

Camera tests

Projects / Products

Labelling / Ticketing / Tagging

Current projects

• SPS software development airbag assembly lines

• Automation projects food industry. Product focus baked goods:

Complete planning of automation with SPS technology, robotics

and image processing

• Welding and final stacking facilities for the sheet metal industry

• Image processing systems

• Final inspection for injection moulded articles

• 5 camera units controlled by the BHV IVSION System

• Final inspection control airbag generators

• Tampon inspetion

• Clip inspection automotive

• Label printing retrofitting

• Granulate loader reconstruction airbag manufacturing

• Packaging automation (see picture below left)

• Line computers software

• Assembly devices for processing automotive plastics

• Delphi Wuppertal: Final inspection fully automated rotary table with

6 camera units - solenoid measurement

• Assembly line Montaplast USA: Suction pipe 4 cylinders with

throttle valve assembly and tightness check

A selection of our

references

BHV- Automation GmbH

Niedereimerfeld 11

D-59823 Arnsberg

Tel.: +49 (0) 29 31 / 52990 - 0

info@bhv-automation.de

Thank you for your kind attention!