ABB standard drive ACS550

64
ABB standard drive ACS550

description

ABB standard drive ACS550. Convenience with all the aspects. Base product strategy. ACS800 1,1…3000kW. System Integrator Drives Specialist. Automation Distributor. ACS550 0,75…355kW. Power Transmission. Whole Seller. Catalog House /www. 1 100 1000 5000. - PowerPoint PPT Presentation

Transcript of ABB standard drive ACS550

Page 1: ABB standard drive  ACS550

ABB standard drive ACS550

Page 2: ABB standard drive  ACS550

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Convenience with all the aspects

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Base product strategy

System Integrator

Drives Specialist

1 100 1000 5000

Automation DistributorPower Transmission

Whole Seller

Catalog House /www

ACS550ACS550

0,75…355kW0,75…355kW

ACS800

1,1…3000kW

= specification focus

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ACS550 Target markets

•Standard Drive :

• Focus Channel :

• Logistical distribution

• Technical distribution(Product)

• Technical distribution(Solution)

• Industry :

• All industries requiring

simplicity, focused power range

and standard product

• Applications:

• P&F

• constant torque

• sensorless vector control performance enough

Also available:

HVAC product

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ACS550, THE drive

New ABB Low Voltage AC Drive Part of the family - The ABB Drive

Reliable quality product Global support

Convenient with all the aspects Simple selection Excellence in connectivity Intuitiveness All inside as standard

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Orange: The ACS550

0,75 to 5,5 kW

up to 11 kW

up to 18,5 kW

up to 37 kW

up to 45 kW

up to 110 kW

up to 160 kW

up to 355 kW

Complete power range 0.75 - 355 kW, 1 - 500 HP 3 phase 200 V (up to 75 kW) and 400 V

series IP21 / UL Type 1 IP54 / UL Type 12 (R1-R6 only)

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Use of drive

Heavy duty use use with 150% load ability for 1 minute every 10 minutes.

1 minute

150 %

100 %

Iout

Time

Normal use use with 110% load ability for 1 minute every 10 minutes.

1 minute

110 %

100 %

Iout

Time

In

Ihd

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Use of drive Maximum load ability

use with 180% load ability for 2 seconds every minute.

2 seconds

180 %

100 %

Iout

Time

Ihd

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ACS550, Ratings

Ambient temperature : 40 ºCBased on 6 pole motors.Switching frequency : 4kHz

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ACS550, dimensions IP21

203

12521

2

330

12522

2

430203

231

490

262

596

Dimensions are in [mm]. R1 - R2 : same size as ACS 400.R3 - R4 : Depth and height smaller than ACS 400.

R1R2

R3

R4

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ACS550, dimensions IP21

265

286

602

700

400

300

1507

520

250

2024

617

347

Dimensions are in [mm].

R5

R6

R7

R8

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Dimensions comparison ACS 550 vs. ACS 400

ACS550 IP 21 IP 54 VolumeFrame size H1 H2 W D Height Width Depth IP21 IP 54

mm mm mm mm mm mm mm l lR1 369 330 125 212 441 213 238 9.8 22.4

R2 469 430 125 222 541 215 245 13.0 28.5

R3 583 490 203 231 604 257 276 27.3 42.8

R4 689 596 203 262 723 257 306 36.6 56.9

ACS 400 IP 21 IP 54 VolumeFrame size H1 H2 W D Height Width Depth IP21 IP 54

mm mm mm mm mm mm mm l l

R1 373 330 125 209 453 215 240 9.7 23.4

R2 473 430 125 221 551 215 253 13.1 30.0

R3 586 545 203 248 642 257 280 29.5 46.2

R4 686 636 203 280 742 257 312 39.0 59.5

H1 With cable connection box / cable glands

H2 Without cable connection box / cable glands

H1

H2

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ACS550, dimensions 208 - 240 V

Type Dimensions, Weights and Space RequirementsACS550-01 Frame IP21 / UL type 12ACS550-U1 size H1 H2 W D Weight Height Width Depth Weight

mm mm mm mm kg mm mm mm kgUN = 208 - 240 V (208, 220, 230, 240 V)

-04A6-2 R1 369 330 125 212 6,5 449 213 234 8-06A6-2 R1 369 330 125 212 6,5 449 213 234 8-07A5-2 R1 369 330 125 212 6,5 449 213 234 8-012A-2 R1 369 330 125 212 6,5 449 213 234 8-017A-2 R1 369 330 125 212 6,5 449 213 234 8-024A-2 R2 469 430 125 222 9,0 549 213 245 11-031A-2 R2 469 430 125 222 9,0 549 213 245 11-046A-2 R3 583 490 203 231 16 611 257 253 17-059A-2 R3 583 490 203 231 16 611 257 253 17-075A-2 R4 689 596 203 262 24 742 257 284 26-088A-2 R4 689 596 203 262 24 742 257 284 26-114A-2 R4 689 596 203 262 24 742 257 284 26-143A-2 R6 880 700 300 400 69 924 410 423 86-178A-2 R6 880 700 300 400 69 924 410 423 86-221A-2 R6 880 700 300 400 69 924 410 423 86-248A-2 R6 880 700 300 400 69 924 410 423 86

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ACS550, dimensions 380 - 480 V

Type Dimensions, Weights and Space RequirementsACS550-01 Frame IP21 / UL type 12ACS550-U1 size H1 H2 W D Weight Height Width Depth Weight

mm mm mm mm kg mm mm mm kgUN = 380 - 480 V (380, 400, 415, 440, 460, 480 V)

-03A3-4 R1 369 330 125 212 6,5 449 213 234 8-04A1-4 R1 369 330 125 212 6,5 449 213 234 8-05A4-4 R1 369 330 125 212 6,5 449 213 234 8-06A9-4 R1 369 330 125 212 6,5 449 213 234 8-08A8-4 R1 369 330 125 212 6,5 449 213 234 8-012A-4 R1 369 330 125 212 6,5 449 213 234 8-015A-4 R2 469 430 125 222 9,0 549 213 245 11-023A-4 R2 469 430 125 222 9,0 549 213 245 11-031A-4 R3 583 490 203 231 16 611 257 253 17-038A-4 R3 583 490 203 231 16 611 257 253 17-044A-4 R4 689 596 203 262 24 742 257 284 26-059A-4 R4 689 596 203 262 24 742 257 284 26-072A-4 R4 689 596 203 262 24 742 257 284 26-096A-4 R5 739 602 265 286 34 776 369 309 42-124A-4 R6 880 700 300 400 69 924 410 423 86-157A-4 R6 880 700 300 400 69 924 410 423 86-180A-4 R6 880 700 300 400 69 924 410 423 86-195A-4 R6 880 700 300 400 69 924 410 423 86

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The ACS550 offers Better EMC/harmonic performance

RFI-filter for first environment, restricted distribution with 30 m motor cable

Swinging choke

New motor control platform Sensorless vector , scalar

Extended I/O compared to ACS 400 One additional digital input, one additional analogue output and one

additional relay.

Improved Fieldbus solution Modbus protocol embedded Others as snap-on options (same as ACS 800)

Assistant control panel As standard

Built-in brake chopper R1-R2

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EMC Built-in RFI-filter as standard for

1st environment, unrestricted up to 10 m motor cables (conducted only) (requires external filter)

1st environment, restricted up to 100 m motor cables (30m for R3 and R4) 2nd environment up to 100 m motor cables, for all frames For longer cables external filters are available

New way to suppress harmonics caused by the inverter : ‘swinging swinging chokeschokes’. DC choke with variable impedance reducing the harmonics.

Line current THD is less than ACS400

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Swinging choke

New way to suppress harmonics cause by the inverter : ‘swinging chokesswinging chokes’. At partial load is the reactance of the DC chock increased. THD reduction up to 24.2% compared to ACS400!!

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Swinging choke

New “Swinging” DC Link Choke Designed to reduce harmonics at full

and partial loads Perfect for Variable Torque

Centrifugal Loads

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EMC

Medium voltage network

PDS(emitter)

Equipment(victim)

Point of measurementfor conducted emission

Point of measurement for radiated emission

10 m

Public low-voltage network

Boundary ofinstallation

Industrial low-voltage network

2nd Environment

Point of measurement

1st Environment

Propagation of conducted emissions

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EMC

Test Standard

EN 55011

CISPR 11

Class B

EN 55011

CISPR 11

Class A Group 1

Product Standard

EN 61800 - 3

First environment

Unrestricted distribution

EN 61800 - 3

First environment

Restricted distribution

EN 61800 - 3

Second environment

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EMC

Conducted emissions

30

50

70

90

110

130

150

0,1 1 10 100

Frequency (MHz)

Am

plit

ud

e

1st unres.

1st restr.

2nd , I<100A

2nd , I>100A

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EMC

Radiated emissions

10

20

30

40

50

60

70

10 100 1000

Frequency (MHz)

Am

pli

tud

e (

dB

uV

/m)

1st unres.

1st restr.

2nd

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ACS 550 Main Circuit Board (OINT)

Power SupplyDC-capacitorsDC-link

Output phases(R1 & R2 Braking resistor output)

Line Side MOV Snubbers (1550V)

Current transducers

Gate driver Section

EMC Capacitors

Bus Choke Leads

Cooling Fan +24VDC

Input Diode1600 PIV

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ACS 550-01 Hardware

ACS550 Wall Mounted R1 to R6 Frame Size 0,75 to 110 kW IP 21, UL Type 1 (NEMA 1) Series IP 54, UL Type 12

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ACS 550-01 Hardware

R1 Base UnitRelayOption

Fieldbus Module

Panel with a “plug”shown inside

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ACS 550-01 Hardware

R1 Skeleton

Panel “plug”

RelayOption

Embedded FBConnector Anybus Module

AnybusConnector

IP 54Fan Mounting

Digital Inputs

Analog I/O

Relay Outputs

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ACS 550-01 Hardware

On - off controlled cooling fan

IP54 wire entry plateIP54 Internal fan

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ACS 550-01 Hardware

New Connection Box Design Same for Europe and US Bottom and Side entrances Plastic Cover integrates with

Drive

Side entrance

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ACS 550-01 Hardware

EU and US Connection Box

Shield clamp

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ACS 550-02 Hardware

ACS550 Floor standing R7 and R8 Frame Size 132 through 355 kW IP 21 , UL Type 1 (NEMA 1) Series

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ACS550 Separate cabling pedestal

Possible to connect cabling before drive installation

ACS 550-02 Hardware

Motor connections

Supply connections

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ACS 550-02 Hardware

Wheels under the unit Easy to pull the drive on or off No need to disconnect the

power cables, when removing the unit

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ACS550-02 Hardware R7

Fan transformer

DC Capacitors

Fan fuses

OMIO board

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ACS550-02 Hardware R7

OITF Board

Fan transformer

DC Capacitors

Common mode choke

Fan

APOW Board

AC Choke

Current transducer

Heat sink with Input bridge and IGBT elements

Charging resistor

Pedestal with AC input and output

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ACS550-02 Hardware R8

OPEX with OMIO board

Fan Cover

Input bridge

Fan transformer

DC Capacitors

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ACS550-02 Hardware R8

OITF Board

Fan transformer

DC Capacitors

Common mode choke

Fan

APOW Board

AC Choke

Current transducer

Heat sink with two IGBT elements

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New software features

Sensorless vector control Up to 12 kHz switching frequency at reduced current for

R1-R4 Automatic noise reduction

Switching frequency goes up when load decreases.

Motor thermistor input (both PT 100 and PTC) Two independent PID’s On - Off controlled cooling fan

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What is the maximum power with ACS550 ?

What is the maximum motor cable length to fulfil 2nd environment EMC-regulations ?

What is the over-load ability of the normal use rating ?

Questions

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New features on IO side

6 DI’s: Positive/negative logic 2 AI’s: V or I input, 2 ms update rate 2 AO’s: 0-20mA, 3 RO’s: 2A/230V output Serial Communications

Embedded RS485 type OR Plug-in fieldbus modules

Option Boards 3 Relay outputs (6 pins)

No same numbers in terminals

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Control Board (user’s view)

(5) 6 DIs

(2) 3 RO

HIG

H V

OLT

AG

E I

SO

LA

TIO

N

24VPower

Embedded ProtocolsRS485 types

MODBUS

2 AIs

(1) 2 AOs

R1-R6OINT

R7-R8OPEX

Optical Link2 Fiber OptosPower Supply

ToOITF(R7-8)

Fibers

AnyBusOptionBoard

User’sField Bus

RS232Panel

24V

SyncPort

ORANGEControlBoardOMIO

10V ref.

3 Relays Option Bd

ORLY

For PFCMacro

SerialLink

For R7-R8

SharedPort

( ) ACS 400 features

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ACS 550 Hardware

RS-485 serial connection for embedded fieldbus protocol

Option Slot 1•3-relay

Panel connector

Digital inputs

•6 programmable DI

+24VDC to Customer (250 mA)

3 programmable Form C relay outputs

Switches for AI reference

Analog inputs

•2 programmable AIAnalog Outputs

•2 programmable AO

Option Slot 2•Fieldbus Modules

DCOM to GND Jumper

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IO board

Option Slot 1Relay output extension

Relay connections

Option slot 2:Plug-in fieldbus

connection

Digital inputs

Analogue inputs and outputs

Panel connection

Embedded Fieldbus

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ACS 550 Hardware

New Control Board (OMIO) 2 Programmable Analog Inputs 2 Programmable Analog Outputs 6 Programmable Digital Inputs (sink or source) 6 Programmable Relay Outputs possible

(3 standard) 150 MHz DSP vs 18 MHz ACS 400 Twice as much memory compared to ACS 400 Faster responding AI and DI

New fan design On/Off using transistor output Easily removable Fan kit available

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I/O configuration - ABB standard application macroX1 Identification Description1 SCR Terminal for signal cable screen. (Connected internally to chassis ground.)

2 AI1 Analog input channel 1, programmable Default: 0 to 10 V (R i = 312 kohm) (J1:AI1 open) <=> 0 to nnom speed reference 0 to 20 mA (R i = 100 ohm) (J1:AI1 closed) <=> 0 to nnom speed reference Resolution 0.1 % accuracy ±1 %.

3 AGND Analog input circuit common. (Connected internally to chassis ground through 1 Mohm.)

4 10 V 10 V/10 mA reference voltage output for analog input potentiometer, accuracy ±2 %.

5 AI2 Analog input channel 2, programmable. Default: 0 to 20 mA (R i = 100 ohm) (J1:AI2 closed) <=> 0 to nnom speed reference. 0 to 10 V (R i = 312 kohm) (J1:AI2 open) <=> 0 to nnom speed reference Resolution 0.1 % accuracy ±1 %.

6 AGND Analog input circuit common. (Connected internally to chassis ground through 1 Mohm.)

7 AO1 Analog output, programmable. Default: 0 to 20 mA (load < 500 ohm) <=>0 to nnom motor speed

8 AO2 Analog output, programmable. Default: 0 to 20 mA (load < 500 ohm) <=>0 to Imax output current

9 AGND Common for DI return signals.10 24V Auxiliary voltage output 24 V DC / 250 mA (reference to AGND).

Short circuit protected.11 GND12 DCOM1 Digital input common for all

DI Configuration To activate a digital input, there must be input and DCOM1. The 24 V may be provided by the ACS 500 (X1:10) or by an external 12 to 24 V source of either polarity.Application Macro ABB Standard (1) (default)

13 DI1 Start/Stop: Close to start. Motor will ramp up to frequency reference. Open to stop. Motor will coast to stop.

14 DI2 Forwad/Reverse: Activate to reverse rotation direction.15 DI3 Constant speed selection*16 DI4 Constant speed selection*17 DI5 Ramp pair selection: Activate to select ramp pair 2.18 DI6 Not configured19 RO1C20 RO1A21 RO1B22 RO2C23 RO2A24 RO2B25 RO3C26 RO3A27 RO3B

Relay output 1, programmable (default: Ready => 19 connected to 21) 12 to 250 V AC / 30 V DC, 10 mA to 2 A

Relay output 2, programmable (default: Running => 22 connected to 24) 12 to 250 V AC / 30 V DC, 10 mA to 2 A

Relay output 3, programmable (default: Fault => 25 connected to 26) 12 to 250 V AC / 30 V DC, 10 mA to 2 A

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Internal options

Basic control panelAssistant control panel(as standard)

OR

Plug-in Fieldbus

Relay OutputExtension Module

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New Internal Option Modules OREL-01 Relay Module

3 Form C Relay rated 2 A max current with switching capacity of 6 A (24V DC resistive), 1500 VA (250 VAC)

Designated RO4 through RO6 On and Off Delays 0 to 3600 seconds Programmable for same functions as RO1-RO3

ACS 550 Hardware

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User interfaces

Assistant control panel functions Run the start-up, maintenance and diagnostic assistants in conjunction

with drive software Has help button, gives manual information List of changed parameters Real time clock 14 languages supported in the same panel

Basic control panel Implement panel protocol to display and modify parameters Upload or download capabilities

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Assistant control panel Buttons of the Assistant control panel:

Up button (to change parameters and their value)

Soft key 2

Help button

Start button

Soft key 1

Loc / Rem mode

Stop button

Down button (to change

parameters and their value)

Soft key 2 FunctionSoft key 1 function

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Assistant control panel - navigation Menu structure:

The editing principles resembles that of a mobile phone.

Macro’s Assistants ParametersChanged

Parameter Fault logger

Menu button

Arrow buttons

Enter button

Menu

Initial display

Are the same button

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Assistants Start - Up assistantStart - Up assistant guides the user through all essential

settings to be done without going directly into the parameter list.

Maintenance assistantMaintenance assistant can set the drive to criteria to insert preventive maintenance.

Diagnostic assistantDiagnostic assistant, is activated when a fault occurs.Gives suggestions to fix the system based on drive common sense.

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Start - Up Assistant Start - Up assistant guides the user through all essential

settings to be done without going directly into the parameter list.

The user answers questions given by the drive, which will be set to the corresponding parameter.

Related topics : motor parameters, application macro, IO. PID setting and drive optimisation

the Start - Up assistant is activated in the menu edit mode.

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Maintenance Assistant Maintenance criteria can be set to signal the need for

preventive maintenance.

Input maintenance value for maintaining controlled system are given in parameter group 29. Relay Output can be used to signalise the ‘need’ for maintenance.

Selectable maintenance criteria: kWh running hours motor rotation (Mrev = Mega rotations)

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Diagnostic Assistant Is activated when a fault occurs.

Gives suggestions to fix the system based on drive common sense.

Monitors : DC - bus voltage, speed, current, change of speed,… e.g.: high DC - bus voltage and decelerating and power flow

is from motor to drive : use brake resistors or increase deceleration ramp time.

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Questions

How many assistants are there in the basic control panel ?

How many analogue outputs are there in the ACS550 ?

How is the real time clock available ?

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Field Bus For Orange

All FBs will be either embedded or mechanically packaged inside the drive MODBUS is the embedded fieldbus. ACS 800 type Fieldbus modules are used to

provide remaining FBs Available fieldbuses (more to follow):

Profibus DeviceNet LonWorks ControlNet CanOpen

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AnyBus Communicator

Types of field busses: Gate way principle

Profibus, DeviceNet, Ethernet, EtherNet/IP, CC-Link, InterBus, CANopen, ControlNet, LonWorks, AS-Interface, FIPIO, & Bluetooth.

Web page :

http://www.anybus.com/

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DriveWindow Light 2.3

ACS550 can be detected For commissioning the drive Possibility to monitor the drive Assistant to create direct configuration of the drive Remains compatible to other DriveIT Low Voltage, AC

Drive products.

NEW

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Other options

Braking choppers and resistors External braking units for frames R3 - R4 Control panel extension cable du/dt filters External RFI filters for longer motor cables (R1 to R4)

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ACS 550 Type Code Ordering Information Type Code Key

ACS 5 5 0 - 0 1 - 0 1 5 A - 4 + X X X X

Product Series

Construction

Size

Voltage Rating

Option codes

Example ACS550 - 01 - 015A - 4 +K454 + R701

7,5 kW 400 V drive IP21 protection class

Profibus DB adapter RPBA-01

German language manuals

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Packaging

ACS550 package includes : ACS550 drive Assistant control panel (as standard), no panel or basic control panel

(if ordered) Mounting template for the wall mounted units Fieldbus module (if ordered) RO module (if ordered) Easy to open package

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Warranty policy

Frame sizes R1 to R4 : The complete unit is replaced

Frame sizes R5 to R8 : Components are replaced

FrameDate of manufacturing Date of delivery

Date of commissioning

R1-R6 30 24 24R7-R8 18 12

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ACS550 Photos

Possibility for labelling

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Questions

Are there any questions?

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