ABB Robot IRB 140 | Industrial Robotics
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Transcript of ABB Robot IRB 140 | Industrial Robotics
IRB 140 presentation
© R
obotics -
1F
eb. 2008-
IRB140 – Small and powerful
� The smallest 6 axis robot in the ABB robot range
� Outstanding motion
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� Outstanding motion technology and excellent path accuracy, as well as being highly robust
� A multi purpose robot
A powerful 6 axis robot
80 mm
70 mm
6 kg
Supplementary load on upper
arm 1 kg
Supplementary load on wrist 0.5 kg
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Payload 6 kgReach 0.81 mPos. repeatability 0.03 mmTurbo variant available
IRB 140T – turbo
� Cycle-times are considerably reduced
� Reductions between 15-20 % are possible using pure axis 1 and 2 movements.
� Well suited for packing
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� Well suited for packing applications and guided operations together with PickMaster.
Top 5 sales arguments
� Very short cycle times
� Very reliable due to robust design
� Outstanding accuracy with TrueMove 2nd generation
� Can be mounted at any
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� Can be mounted at any angle
� Built for real life
� Unique protection variants for a small robot
Very short cycle times
� Precise dynamic model for serial robot
� Advanced servo control
� On-line optimization of robot speed and acceleration
� Outstanding in short and
Competition
� Sometimes higher axis speed but lower acceleration and deceleration, which means longer cycle times.
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� Outstanding in short and medium movements
longer cycle times.
Very reliable due to rubust design
� Rigid structure+fast brakes +collision detection software = High collision resistance
� Spur gears for high accuracy
� Fully integrated cable harness
� Media integrated up to upper
Competition
� Less collision resistant due to weaker structures
� Compact gears – less robust
� Less collision resistant due to
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� Media integrated up to upper arm (IO, air, power)
� MTBF 204,000 h for manipulator
� Less collision resistant due to less accurate dynamic model
Outstanding Accuracy
� Rigid steel structure, hardly affected by thermal expansion
� TrueMove 2nd generation technology ensures leading accuracy for path, position and speed
� Crucial in all applications with
Competition
� Less accurate dynamic models.
� Speed dependant path accuracy –need for adjustments and
modifications
� Aluminium and plastic structures
which are less rigid
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� Crucial in all applications with demand on precision
� Backlash eliminators (axis 1, 2 and 3) secure the path following
Accuracy test made at 1,000 mm/s
330
340
350
360
Path XY: mc6 (red/green), decbuf (blue/black)
y [
mm
]
Without TrueMove
and QuickMove
With 2nd
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290
300
310
320
x [mm]
y [
mm
]
With 2nd
generationTrueMove
and QuickMove
Can be mounted at any angle
� IRB 140 has a long reach backwards and forwards
� IRB 140 can be mounted in any angle
� No limitation on axis 1 when wall mounted
� Easily positioned in the robot cell or inside a machine
� Full work area regardless of mounting position
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Designed for Real Life
� Maximum payload, wrist load, and arm load at the same time
� Built to work with max. payload and full speed continuously in process applications Competition
� Increased arm load reduces
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� Increased arm load reduces payload capacity
� Cannot work continuously with max payload and speed
Unique protection for a small robot
� FoundryPlus - protection for harsh environments
� Wash – protection for food industry
� Clean room protection (Clean Room 10 FS/ 4 ISO)
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FoundryPlus
� Completely fulfills the IP67 standard.
� It withstands lubricants and cooling liquids
� It continues to function flawlessly even when completely covered with sand
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with sand
� It withstands aluminum spits and splashing as well as fluid aluminum
� It is washable with hot steam
Wash
� Needed in the food industry where all equipment has to be thoroughly washed daily
� Painted with two component epoxy paint
� Chemical nickel-plated turning disc to
increase the resistance against corrosion
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increase the resistance against corrosion
� IP 67
Clean room
� Demand from the pharmaceutical industry, solar cell manufacturing, electronics industry, etc
� IP67
� Clean Room 10 FS/ 4 ISO
� FS 10 =Max. 10 particles larger than 0.5
microns are allowed per cubic feet of air
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microns are allowed per cubic feet of air
The only robot on the market both Clean room (10)
and steam washable (IP67)
Protections vs competition
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ABB Fanuc Motoman KukaIRB 140 LR Mate 200iC HP5 KR5
IP-class IP67 IP65 Wrist IP67 IP40
Protection FoundryPlus Waterproof - Dust and water-
Clean room 10 Clean room 100 spray resistant
Wash
Main applications
Welding (laser and arc)
Other
Dispense/coating
Assembly
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Material handling/Machine tending
IRB 140 in the Metal Fabrication
� Material handling between operations
� Laser welding
� Arc welding
� Inspection
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Inspection
Inspection of final parts
IRB 140 in the Consumer industry
� Picking
� Packing
� Material Handling
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Packing of cheese
IRB 140 in Consumer Electronics
� Laser welding
� High speed and high accuracy
� Clean room 10
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IRB 140 in the Plastics industry
� Loading/Unloading
� 6 kg load capacity for double gripper
� 6 axes for high accessibility
� Mounting on top of small Injection Moulding Machine
� Material Handling
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� Material Handling
� Assembly
� Deburring
IRB 140 in Foundries
� Die Spraying
� Extraction
� Mounting at any angle
� 6kg payload uniqueFlexible cell solution by partner Evolut
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6kg payload unique
IRB 140 and its competitors
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ABB Fanuc Motoman KukaIRB 140 LR Mate 200iC HP5 KR5
Payload 6 kg 5 kg 5 kg 5 kg
Reach 810 mm 700 mm 701 mm 855 mmRepeat- 0.03 0.02 0.03 0.03ability
Strongest Robot in Class
High moment of inertia capability.Important in applications with large work objects and reorientations of the wrist, e.g press brake tending
0,4
0,5
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0
0,1
0,2
0,3
0,4
Max inertia (kgm2)
axis 4,5
Max inertia (kgm2)
axis 6
ABB IRB 140
Fanuc LR Mate200iC
Motoman HP5
Kuka KR5 sixx
Small size,
large working range
6 axis
Floor, wall and
inverted mounted
IRB140 - Summary6 kg load capacity
plus supplementary
0.5 kg on wrist and
1 kg on upper arm
Small, robust and powerful,
suitable for a variety of
applications
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Foundry Plus
- IP 67
- Wash
Clean room 10
- at any angle
Low noise level