ABB Oy PERFORMANCE DATA OF MOTOR Motors &...
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Transcript of ABB Oy PERFORMANCE DATA OF MOTOR Motors &...
ABB Oy Motors & Generators
Classifying code or document type
PERFORMANCE DATA OF MOTOR
Department/Author Date of issue Lang. Rev. date Our ref.
A. Ben Chahla 18.12.2014 En 6519HG300 Customer ref. Saving Ident Rev./Changed by Pages
IRPO - M2071278_As Sold: 1100HP 2P MPDS-6519HG300EN-A A 1/6
ABB Oy Motors & Generators Visiting Address
Strömbergintie 1 B HELSINKI FINLAND
Postal Address P.O.Box 186 FIN-00381 HELSINKI Finland
Telephone +358 10 222 000
Telefax +358 10 222 3565
We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
©Copyright 2013 ABB
Driven Motor: Compressor
Motor type code HXR 500LQ2 Motor type Squirrel cage Motor Mounting designation F-1 Protected by enclosure TEFC Method of cooling TEFC Insulation Class F Service factor 1.15 TEMP RISE 120 °C RTD Standards NEMA MG1 Ambient temperature, max. 40 °C Altitude, max. 3280 ft.a.s.l.
Duty type Continuous Connection of stator winding Star Rated output 1100 HP Voltage 4160 V ±10 % Frequency 60 Hz Speed 3588 rpm Current 130 Amps
Locked rotor Amps 1) 590 % (650 %) Locked rotor torque 40 % Breakdown torque 230 % No load current 27 Amps Rated torque 1610 lb-ft
Load characteristics Load % Current Amps Efficiency % Power Factor 100 130 95,7 0,92 75 99 95,4 0,91 50 69 94,3 0,88
Direction of rotation Uni-directional Sound pressure level: (sinus supply, no load) 81 dB(A), tol. + 3 dB(A), 3 ft Inertia rotor / load Approx. 753 lb-ft² / 327 lb-ft² Bearings Sleeve self lubricated
Maximum stalling time 30 s (warm) Starting time 17 s (U=100%) 36 s (U=80 %) Number of consec. starts 3 / 2 (cold/warm) Maximum number of starts 1000 / year Warm-up time constant 80 min Cool-down time constant 350 min
Typical calculated values to NEMA. This performance data is final and the Motor will be manufactured accordingly. 1) Guaranteed values in parenthesis.
ABB Oy Motors & Generators
Classifying code or document type
PERFORMANCE DATA OF MOTOR
Department/Author Date of issue Lang. Rev. date Our ref.
A. Ben Chahla 18.12.2014 En 6519HG300 Customer ref. Saving Ident Rev./Changed by Pages
IRPO - M2071278_As Sold: 1100HP 2P MPDS-6519HG300EN-A A 2/6
ABB Oy Motors & Generators Visiting Address
Strömbergintie 1 B HELSINKI FINLAND
Postal Address P.O.Box 186 FIN-00381 HELSINKI Finland
Telephone +358 10 222 000
Telefax +358 10 222 3565
We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
©Copyright 2013 ABB
Motor type code: HXR 500LQ2
Rated output 1100 HP Power Factor 0,92 Voltage 4160 V ±10 % Rated torque 1610 lb-ft Frequency 60 Hz Locked rotor Amps 1) 590 % Speed 3588 rpm Locked rotor torque 40 % Current 130 Amps Breakdown torque 230 %
Torque and Current vs. Speed
A, V=100%
T, V=100%
A, V=80%
T, V=80%
Load Torque
% Speed
1009080706050403020100
% C
urr
en
t
600
500
400
300
200
100
0
% T
orq
ue
300
250
200
150
100
50
0
ABB Oy Motors & Generators
Classifying code or document type
PERFORMANCE DATA OF MOTOR
Department/Author Date of issue Lang. Rev. date Our ref.
A. Ben Chahla 18.12.2014 En 6519HG300 Customer ref. Saving Ident Rev./Changed by Pages
IRPO - M2071278_As Sold: 1100HP 2P MPDS-6519HG300EN-A A 3/6
ABB Oy Motors & Generators Visiting Address
Strömbergintie 1 B HELSINKI FINLAND
Postal Address P.O.Box 186 FIN-00381 HELSINKI Finland
Telephone +358 10 222 000
Telefax +358 10 222 3565
We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
©Copyright 2013 ABB
Motor type code: HXR 500LQ2
Rated output 1100 HP Power Factor 0,92 Voltage 4160 V ±10 % Rated torque 1610 lb-ft Frequency 60 Hz Locked rotor Amps 1) 590 % Speed 3588 rpm Locked rotor torque 40 % Current 130 Amps Breakdown torque 230 %
Power Factor and Efficiency vs. Power
Pow er factor Efficiency
P/Pn
1,31,21,110,90,80,70,60,50,40,30,2
EF
F [
%]
100
99
98
97
96
95
94
93
92
91
90
PF
1
0,9
0,8
0,7
0,6
0,5
0,4
0,3
0,2
0,1
0
ABB Oy Motors & Generators
Classifying code or document type
PERFORMANCE DATA OF MOTOR
Department/Author Date of issue Lang. Rev. date Our ref.
A. Ben Chahla 18.12.2014 En 6519HG300 Customer ref. Saving Ident Rev./Changed by Pages
IRPO - M2071278_As Sold: 1100HP 2P MPDS-6519HG300EN-A A 4/6
ABB Oy Motors & Generators Visiting Address
Strömbergintie 1 B HELSINKI FINLAND
Postal Address P.O.Box 186 FIN-00381 HELSINKI Finland
Telephone +358 10 222 000
Telefax +358 10 222 3565
We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
©Copyright 2013 ABB
Motor type code: HXR 500LQ2
Rated output 1100 HP Power Factor 0,92 Voltage 4160 V ±10 % Rated torque 1610 lb-ft Frequency 60 Hz Locked rotor Amps 1) 590 % Speed 3588 rpm Locked rotor torque 40 % Current 130 Amps Breakdown torque 230 %
Speed vs. time
Direct on line start from cold 80% reduced volt. start from cold
Time
363432302826242220181614121086420
Speed
1
0,9
0,8
0,7
0,6
0,5
0,4
0,3
0,2
0,1
0
ABB Oy Motors & Generators
Classifying code or document type
PERFORMANCE DATA OF MOTOR
Department/Author Date of issue Lang. Rev. date Our ref.
A. Ben Chahla 18.12.2014 En 6519HG300 Customer ref. Saving Ident Rev./Changed by Pages
IRPO - M2071278_As Sold: 1100HP 2P MPDS-6519HG300EN-A A 5/6
ABB Oy Motors & Generators Visiting Address
Strömbergintie 1 B HELSINKI FINLAND
Postal Address P.O.Box 186 FIN-00381 HELSINKI Finland
Telephone +358 10 222 000
Telefax +358 10 222 3565
We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
©Copyright 2013 ABB
Motor type code: HXR 500LQ2
Rated output 1100 HP Power Factor 0,92 Voltage 4160 V ±10 % Rated torque 1610 lb-ft Frequency 60 Hz Locked rotor Amps 1) 590 % Speed 3588 rpm Locked rotor torque 40 % Current 130 Amps Breakdown torque 230 %
Time - Current and Thermal Limit Curves
Running (cold)
Running (w arm)
Locked (cold)
Locked (w arm)
Time-current, U = 100%
Time-current, U = 80%
% Current
500400300200100
Tim
e [
s]
0,1
1
10
100
1 000
10 000
ABB Oy Motors & Generators
Classifying code or document type
PERFORMANCE DATA OF MOTOR
Department/Author Date of issue Lang. Rev. date Our ref.
A. Ben Chahla 18.12.2014 En 6519HG300 Customer ref. Saving Ident Rev./Changed by Pages
IRPO - M2071278_As Sold: 1100HP 2P MPDS-6519HG300EN-A A 6/6
ABB Oy Motors & Generators Visiting Address
Strömbergintie 1 B HELSINKI FINLAND
Postal Address P.O.Box 186 FIN-00381 HELSINKI Finland
Telephone +358 10 222 000
Telefax +358 10 222 3565
We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
©Copyright 2013 ABB
Motor type code: HXR 500LQ2
Rated output 1100 HP Power Factor 0,92 Voltage 4160 V ±10 % Rated torque 1610 lb-ft Frequency 60 Hz Locked rotor Amps 1) 590 % Speed 3588 rpm Locked rotor torque 40 % Current 130 Amps Breakdown torque 230 %
Equivalent circuit between phase and neutral (equivalent star)
Running Stator resistance R1 (120 °C) 0,08836 Rotor resistance R2' (135 °C) 0,06613 Stator reactance X1 1,9164 Rotor reactance X2' 1,8964 Magnetizing reactance Xm 87,57 Iron loss resistance RFe 3,17 k Starting Stator resistance R1 (50 °C) 0,07094 Rotor resistance R2' (50 °C) 0,19082 Stator reactance X1 1,7458 Rotor reactance X2' 1,4332 Ambient condition Stator resistance R1 (40 °C) 0,06846 Rotor resistance R2' (40 °C) 0,18416
X1 R1 X ’2 / s
RFe Xm
R ’2
UN3
Document kind Document identity Revision Painting system for machines -
Painting System “C3”
3AAM100203 B
Owner organization Document type Date of revision (yyyy-mm-dd) Status Page(s)
ABB BU 4130 Machines Machine Description Document 15.04.2008 Valid 1(4) Division/Department Prepared by Approved by Security level
ITIND/DMPB Davide Tacconi Kenneth Kullinger External
Painting system for machines – Painting System “C3”
We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. © Copyright 2008 ABB.
Motor type Inspected by Date Motor type Inspected by Date
X AMA Toni Tiihonen 2006-06-08 X AMS Stefan Palmgren 2006-06-08
X AMC Stefan Palmgren 2006-06-08 X AMZ Toni Tiihonen 2006-06-08
X AMD Davide Tacconi 2006-06-08 X DMI Stefan Palmgren 2006-06-08
X AMG Toni Tiihonen 2006-06-08 X HXR Toni Tiihonen 2006-06-08
X AMI Stefan Palmgren/ Toni Tiihonen 2006-06-08 X LAN Stefan Palmgren 2006-06-08
X AMK Davide Tacconi 2006-06-08
X AML Davide Tacconi 2006-06-08 Note! This document covers product families that are marked with “X”. Restrictions to the scope of the document have been described in the body text. 1) HV machine
Table of Contents 1 Purpose ........................................................................................................................................................ 1 2 General......................................................................................................................................................... 1 3 References ................................................................................................................................................... 2 4 Typical environment, corrosivity category and durability ............................................................................... 2 5 Surface treatment ......................................................................................................................................... 2
5.1 Steel and Cast-Iron Structures Cleaned with Blast-cleaning.................................................................. 2 5.2 Un-abraded Sheet Metal Structures, certain Aluminium and Zinc Surfaces........................................... 3
6 Paint System ................................................................................................................................................ 3 6.1 Steel and Cast-Iron Structures Cleaned with Blast-cleaning.................................................................. 3 6.2 Unabranded Sheet Metal Structures, certain Aluminium and Zinc Surfaces.......................................... 3
7 Final color ..................................................................................................................................................... 3 8 Painting work ................................................................................................................................................ 4
8.1 Priming and Intermediate Coating ......................................................................................................... 4 8.2 Final painting ......................................................................................................................................... 4
9 Quality control - Measuring the Thickness of the Paint ................................................................................. 4
1 Purpose This Machine Description Document is meant to describe the standard Painting System “C3” applied to ABB electrical machines related to the document title.
The document intended to explain to a third party the technical details of an offer.
2 General This MDD covers the technical data and procedures for the Painting System “C3”, applied for ABB electrical machines. This paint system is standard for the machines if other paint system is not separately required.
The specification is valid in all cases it is referred to.
ABB Library Document Kind Name Valid 3AAM100203 B
Painting system for machines – Painting system “C3” 15.04.2008 2(4)
We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. © Copyright 2008 ABB
3 References 3AAM100234 General presentation on the painting systems and selection guide. ISO 8501-1 Preparation of steel substrates before application of paints and related products --
Visual assessment of surface cleanliness -- Part 1: Rust grades and preparation grades of uncoated steel substrates and of steel substrates after overall removal of previous coatings.
ISO 8503 Preparation of steel substrates before application of paints and related products – Surface roughness characteristics of blast-cleaned steel substrates.
ISO 12944 Paints and varnishes -- Corrosion protection of steel structures by protective paint systems.
4 Typical environment, corrosivity category and durability Paint system “C3” it is suitable for most industrial atmospheres, indoor and outdoor (atmospheres with moderate pollution and aggressive ambient). The painting systems fulfil the requirements specified in the table below:
Typical environment characteristics Corrosion category (according to ISO 12944-2&5)
Durability (according to ISO 12944-2)
Urban and industrial indoor and outdoor atmospheres with moderate sulphur dioxide pollution. Coastal areas with low salinity.
C3 H
5 Surface treatment The preparation is done according to respective materials. For painting surfaces prepared with blast-cleaning, painting is made according to the section 5.1 and 6.1. For other surfaces, the surface treatment and painting is made like described in the section 5.2 and 6.2.
5.1 Steel and Cast-Iron Structures Cleaned with Blast-cleaning As standard, the paint system described in this section is applied to all steel and zinc surfaces, which are cleaned by blast-cleaning. Steel structures over 3 mm thickness and parts made of cast iron always belong to this group. The surface preparation is made according to the ISO 12944-4 and related standards.
Preliminary cleaning: Solid impurities are removed. Water-soluble salts, greases and oils are removed by using an alkaline or emulsion wash (ISO 12944-4). The surfaces are rinsed with water.
Steel and cast-iron surfaces: Blast-cleaning to grade Sa 2½ according to standard ISO 8501 and Roughness ISO 8503 Grade Fine to Medium.
Aluminium surfaces: The surfaces are roughened by grinding, or washing with an alkaline detergent, and rinsed with water.
Zinc surfaces: Surfaces are lightly blast-cleaned by using clean and dry quartz sand as the cleaning material.
Welds are carefully cleaned from spatters and holes before blast cleaning and painting. Any oil and grease contamination shall be removed prior to blasting operation. Layers with a hard surface (e.g. flame-cut surfaces of thick plates) are abraded before blast cleaning.
ABB Library Document Kind Name Valid 3AAM100203 B
Painting system for machines – Painting system “C3” 15.04.2008 3(4)
We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. © Copyright 2008 ABB
5.2 Un-abraded Sheet Metal Structures, certain Aluminium and Zinc Surfaces The paint systems described in this section can be used as an alternative to 5.1, for metal surfaces that are difficult to prepare with blast cleaning and that can be processed on a powder coating line. Parts within this class include steel structures with a thickness of 3 mm or less and certain aluminium and zinc surfaces.
The surface preparation is made according to ISO 12944-4 and related standards.
Preliminary cleaning: Solid impurities are removed. Water-soluble salts, greases and oils are removed by using an alkaline or emulsion wash (ISO 12944-4). The surfaces are rinsed with water.
Steel surfaces (sheet metal): Zinc phosphatising, and passivating if possible (ISO 12944-4).
Aluminium surfaces: Chromating (ISO 12944-4).
Zinc surfaces: White rust is removed with alkaline wash (ISO 12944-4), and the surfaces are zinc phosphatising or chromatized (ISO 12944-4).
6 Paint System
6.1 Steel and Cast-Iron Structures Cleaned with Blast-cleaning
Possible paint type Thickness N° of coats
2-component epoxy primer 120-140 μm 1-2 coat
2-component acrylic topcoat (or 2-component polyurethane)
40-60 μm 1 coat
TOTAL NOMINAL DRY THICKNESS FILM 180 μm 1) In case the specified colour is not available in Acrylic, polyurethane will be used
6.2 Unabraded Sheet Metal Structures, certain Aluminium and Zinc Surfaces
Possible paint type Thickness N° of coats
Powder paint based on a epoxy primer 60-80μm 1 coat
2-component polyamide-cured epoxy primer 40-60μm 1coat
2-component acrylic topcoat (or 2-component polyurethane)
40-60μm 1 coat
TOTAL DRY THICKNESS FILM 180 μm 1) In case the specified colour is not available in Acrylic, polyurethane will be used
7 Final color Standard top coat colour is ABB blue: - Mûnsell : 8B 4.5/3.25 (referring to the American colour designation system)
- NCS 4822-B 05 G : (NCS = Natural Colour System)
- RAL : Exact RAL-code is not available for ABB Blue; a similar colour in the RAL-code is the RAL 5010.
ABB Library Document Kind Name Valid 3AAM100203 B
Painting system for machines – Painting system “C3” 15.04.2008 4(4)
We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. © Copyright 2008 ABB
Final colour can be changed according to specific customer requests in this case the colour needs to be specified in the purchase order.
8 Painting work Painting is performed according to the instructions in the paint manufacturer's product data sheet. Paints are applied by airless high-pressure spraying, making very attention to the all surfaces that are difficult to access, for example edges, corners, welds and hidden corners. A brush is used for hard-to-spray and small objects.
All external surfaces of the machines are painted except the followings: shaft end, machined surfaces on the machine’s feet, contact surfaces on earthing components, titanium, copper, brass, plastic, stainless steel, chrome-plated, nickel-plated surfaces. Also steel and cast iron surfaces that have above 40 μm zinc coating shall not be painted (zinc paint is not considered as zinc coating). Flameproof joints for Ex-d machines and enclosures are not be painted, according to Ex standards requirement. The parts that must remain free of paint are protected before application of the paint. A reduced surface treatment is used inside the machines.
Pipes made of stainless steel connected to carbon steel are painted in such a way that the paint overlaps the stainless steel by 50 mm.
8.1 Priming and Intermediate Coating Parts of the machines are sprayed with primer immediately after surface preparation. Nominal dry film thickness of the primer is according to tables of section 6.
Active parts (such as rotor and stator) are painted with special selected primers. The paints are accurately and rigorously tested to guarantee compatibility with insulation system. These primers aren’t changed depending on the selected painting system.
8.2 Final painting After final assembly, the external surface of the machine is finished according to section 6.
9 Quality control - Measuring the Thickness of the Paint The quality of paintwork and fulfilment of the required coat thicknesses will be monitored. Inspections will be performed in accordance with this document and ISO 12944 standard. A summary of the results will be included in the painting inspection record.
The permitted minimum coating thickness at any individual measuring point is 80% of the nominal coating thickness (upper limit 300%), according to ISO 12944-5.
