ABB Integrator Partner Seminar 2012

Valuable experiencefor new projects

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ABB Partner Seminar 2012Partnership for mutual growth and profit

Contents

Who we are

How we started

Partnership with ABB

Niger Delta project – two substations

• Developing the opportunity

• Meeting the tender specifications

• Good project practice, design-configuration-assembly

• The result is …

Conclusion

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About CCE

CCE is an engineering company,

a system integrator in the field of protection, control and

SCADA systems applied in production, transmission and

distribution of electric power

We have three main core businesses:

General and protection systems

Control systems

Services and commissioning

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CCE was founded in 1990 as a private company with four owners.

Milestones in more than 20 years of our history:

In 1990 we started as a group of four commissioning engineers

In 1997 we did our first complete project: design and delivery of

protection and control systems for two substations in Barbados

In 2002 we did our first big project: design and delivery of

protection and control systems as well as AC/DC supply for two

substations in Abuja, Nigeria

In 2003 we moved into our own premises

In 2003 we acquired ISO9001 certificate

In 2006 we acquired ISO14001 certificate

CCE History

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CCE employs 23 people.

20 of them have a university degree.

CCE’s greatest asset is a team of highly motivated engineers

who have knowledge, skill and experience

necessary for their work.

CCE is also a family friendly company.

CCE team

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Partnership with ABB

Cooperation between CCE and ABB followed an organic path:

Started in 1990 as protection outsourcing

In 1997 we established control department and got familiar with MicroSCADA at ABB Oy training

In 1998 we designed and delivered a set of protection panels based on 500 series terminals from ABB AB Västerås

In 2001 we delivered our first RTU560

The decision to offer our own solutions and a high level of expertise lead us to OEM partnership with three main ABB manufacturers in the field of secondary systems

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We started to work with ABB AB on the Drava river project in 1996.

Barbados delivery in 1998 was our first design – configuration -assembly project based on ABB HV terminals (REx500 series)

We decided to build a strong team and organized training in our office. This is now a standard for each new generation or major change.

The first Agreement of Partnership was signed in 2002.

Partnership with ABB AB Substation Automation Products Västerås

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Our engineers took the first training course concerning REF540 series in 1996.

The major step was the decision for MicroSCADA training in 1997.

As the first non-ABB company we signed License Agreement concerning MicroSCADA in 2000 .

In 2004 we became certified co-operation partner and started to promote and deliver ABB Oy products in our project/solutions

Partnership with ABB OySubstation Automation Products Vaasa

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We started to work for ABB AG as commissioning engineers in 1995.

In that period we got familiar with RTU230.

When RTU560 was introduced we saw a number of possible implementations. The first was installation of two RTU560 as a gateway for a small distribution S/S in Bosnia.

An important step towards partnership was RTU panel design training for our engineer in Mannheim in 2001.

Partnership with ABB AGPSNM ABB Mannheim

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Previous projects in Nigeria: in the period 2002-2004 we did several big projects involving design and manufacture of protection and control systems

Based on excellent project reference we were awarded two new projects

Proper addressing of customer requests

Smooth switch-over from 500 series to the IEC61850 based 670 series

…

NIGER DELTA PROJECT - 2012

Two substations330kV Ugwuaji & 330/132/33kV Oke Aro

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Our scope of supply includes overall design and equipment delivery for the following :

Complete protection systems

Complete substation control system with SCADA and Gateway

AC/DC supply including batteries, chargers and inverters

We support our partners with all necessary information to speed up the engineering process and make decisions easier

NIGER DELTA PROJECT – 2012Solution for our partners

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All real projects face some problems:

Concept elaboration and protection settings calculation

Elaboration of necessary protection and control functions and correct ordering of IED’s

Integration of various primary equipment in overall design, like OLTC control which is supplied by others

Integration of various equipment in SAS on the communicationand application level

Solutions of communication and application problems

NIGER DELTA PROJECT – 2012

Addressing the real problems

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We studied the tender and prepared overall design:

Layout drawings (during the bidding phase)

Block diagrams

Workshop documentation

Cable lists for secondary and primary equipment

And more...

NIGER DELTA PROJECT – 2012Project Design

Important, but not always correctly addressed :

Signal list elaboration with SCADA and protection team

Multiple check of primary equipment interface

Understanding the equipment limitations

And more...

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IED configuration

Relevant configuration development or modification to meet thetender specifications

IEC 61850 station bus configuration

SCADA configuration

HMI development: process screens, operator interface, etc

Database development, gateway configuration

IEC 61850 Communication engineering

….

NIGER DELTA PROJECT – 2012Device configuration

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At workshop the panels were put together

Each panel was pretested against wiring mistakes

Each panel was connected to auxiliary supply

Each IED was pretested for correct functionality

FAT documentation was signed in presence of customer representative

The release for shipment was signed

NIGER DELTA PROJECT – 2012Panel building and pre - test

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670 series for complete HV protection and control

650 series for some backup protection

630 series for MV control

RTU560 DIN rail solution for efficient control of AC/DC supply system including ATR logic

MicroSCADA Pro 9.3 , SYS and COM for station and remote control

Combiflex for TG guard unit, trip units, etc.

Example of good experience with ABB products….

NIGER DELTA PROJECT – 2012Overview of integrated ABBproducts

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What we learned in the project

Why was ABB based solution good

Developing the partnership in the future

Conclusion

CCE GeneralThank you for your attention.