ABB - Indoor Substations

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    ABB GroupNovember 13, 2009 | Slide 1

    Indoor SubstationsSuministro Elctrico SustentableCongreso Bienal Internacional

    Alfredo Gallegos, FES Manager, 10 y 11 de Noviembre 2009

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    ABB GroupNovember 13, 2009 | Slide 2

    Agenda

    Introduction

    Utilities challenges and requirements

    Example of Indoor substations

    MALTE - Complete pre-fabricated AIS substation up to 72.5 kV

    URBAN - Site built indoor AIS substation up to 170 kV Truly invisible GIS substations for all voltage levels

    Summary

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    ABB GroupNovember 13, 2009 | Slide 3

    Reasons to migrate from Outdoor to Indoor Substation

    Substations built years ago outskirt the city and today aresurrounded by residential and commercial areas

    Consequences are:

    Pressure to Minimize visual impact

    Incidents of people entering the Substations

    Important land cost

    Increase pressure of availability

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    ABB GroupNovember 13, 2009 | Slide 4

    Requirements on Substations from neighbors

    Open air substation not so nice aesthetic,want power without seeing it

    Originally outskirt of city, now surroundedby residential buildings, offices, shoppingcenters, hotels etc.

    Acoustic problem from humming of powertransformers

    Third party safety, especially childrenplaying

    Station modularized and as much aspossible pre-manufactured

    No substation fence and yard, buildingitself give the shell protection

    Underground-in and underground-out, i.e.cable to first line tower in case of OH-linebays

    Site work as little and short as possible,saves cost, shorten overall delivery timeand minimize disturbance to neighborsduring site activities

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    ABB GroupNovember 13, 2009 | Slide 5

    Engineer problems facing an Indoor Substation

    Transformer Noise

    HV Over Head Lines Incoming

    Easy Access to Power Transformers

    Heat Dissipation

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    ABB GroupNovember 13, 2009 | Slide 6

    Agenda

    Introduction

    Utilities challenges and requirements

    Example of Indoor substations

    MALTE - Complete pre-fabricated AIS substation up to 72.5 kV

    URBAN - Site built indoor AIS substation up to 170 kV Truly invisible GIS substations for all voltage levels

    Summary

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    ABB GroupNovember 13, 2009 | Slide 7

    MALTE - up to 72.5 kVComplete pre-fabricated AIS substation

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    ABB GroupNovember 13, 2009 | Slide 8

    MALTE - up to 72.5 kVComplete pre-fabricated AIS substation

    Transformer foundation and

    oil pit

    Only one precast foundationfor the whole substation,function also as oil pit

    Power Transformer put in

    place

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    ABB GroupNovember 13, 2009 | Slide 9

    MALTE - up to 72.5 kVComplete pre-fabricated AIS substation

    Interior from HV-module

    HV-cables connection toPower transformer.

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    ABB GroupNovember 13, 2009 | Slide 10

    MALTE - up to 72.5 kVComplete pre-fabricated AIS substation

    Summary

    High availability (equipment indoor)

    Small footprint

    ~100 m2 (1/3 of traditional)

    Land preparation minimized, all equipment pre-fabricated

    Short time at site (~2 weeks)

    connection to network

    commissioning

    Low maintenance cost

    Can easily be moved

    Personnel and third party safe

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    ABB GroupNovember 13, 2009 | Slide 11

    Agenda

    Introduction

    Utilities challenges and requirements

    Example of Invisible substations

    MALTE - Complete pre-fabricated AIS substation up to 72.5 kV

    URBAN - Site built indoor AIS substation up to 170 kV Truly invisible GIS substations for all voltage levels

    Summary

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    ABB GroupNovember 13, 2009 | Slide 12

    HV Module LTB Compact

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    ABB GroupNovember 13, 2009 | Slide 13

    URBAN up to 170 kVSite built indoor AIS substation

    Before renewal

    145 kV AIS

    After renewal

    145 kV AIS

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    ABB GroupNovember 13, 2009 | Slide 14

    URBAN up to 170 kVSite built indoor AIS substation

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    ABB GroupNovember 13, 2009 | Slide 15

    URBAN up to 170 kVSite built indoor AIS substation

    Portable maintenancestand mounted on CB truck

    CB truck can easily beexchanged using a fork lift

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    ABB GroupNovember 13, 2009 | Slide 16

    URBAN up to 170 kVSite built indoor AIS substation

    Medium Voltage switchgear Yellow reflective stripe on floor

    for emergency evacuation,instead of battery lighting.

    Better and more nature friendlysolution

    Control Room

    Back-up relay and controlequipment in same physicalhardware.

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    ABB GroupNovember 13, 2009 | Slide 17

    Agenda

    Introduction

    Utilities challenges and requirements

    Example of Invisible substations

    MALTE - Complete pre-fabricated AIS substation up to 72.5 kV URBAN - Site built indoor AIS substation up to 170 kV

    Truly invisible GIS substations for all voltage levels

    Summary

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    ABB GroupNovember 13, 2009 | Slide 18

    HV Module - PASS

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    ABB GroupNovember 13, 2009 | Slide 19

    Mechanism

    Polymeric Bushings

    Breaker

    TC

    Line / EarthDisconnector

    HV Module - PASS

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    ABB GroupNovember 13, 2009 | Slide 20

    Jockey Club

    Shopping Iguatemi

    Subestao Itaim

    Indoor AIS 138kV Substation Eletropaulo/SP

    138 kV Substation in Sao Paulo, Brazil.

    3 x 40 MVA Transformers Available Footprint 35 x 35 mt2

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    ABB GroupNovember 13, 2009 | Slide 21

    Subestaoexistente

    readisponibilizada

    BCAP6

    TR1

    111

    105

    101

    INTERL

    DER

    BCAP5

    TR3

    104

    107

    FUTURO

    112

    BCAP4

    TR3

    FUTURO

    110

    100

    FUTURO

    DER

    INTERL

    106

    TR2

    BCAP3

    108

    BCAP2

    TR2

    FUTURO

    109

    103

    FUTURO

    DER

    INTERL

    102

    TR1

    BCAP1

    CONJUNTO

    BLINDADO

    3

    CONJUNTO

    BLINDADO

    2

    CONJUNTO

    BLINDADO

    1

    TR2

    TR1

    TR3

    S A1 S A2

    NA+101,8m

    NA+101,8m

    NA+102,5m

    S.BATERIAS

    BANCODEBATERIAS1-125V

    MANUTENODODISJUNTOR

    BANCODEBATERIAS

    2-125V

    NA+101,8m

    1 2 3 4

    A

    B

    C

    D

    E

    ACESSOESCADA

    PORTA

    PORTA

    PORTA

    PORTAPORTA

    PORTA

    NA+102,5m

    NA+102,3m

    CX

    BL BL

    GRAMA

    BL

    CXBL

    102.30(pisozero)

    101.52

    101.436 101.0681 01 .3 02 1 01 .1 91

    101.52

    S

    rampasobe(i=14,5%)

    101.80

    PARALELEPIPEDO

    PISODRENANTE - UTILIZARPARALELIPPEDOSDOEXISTENTE

    102.25esuas variveis

    101.80 101.80

    100.862

    100.814

    101.20

    101.127101.127

    S

    VARIAVEL

    MURO -H=3,00m

    MURO

    -H=3,00m

    102.25

    mdia

    102.30

    102.30

    102.2

    5

    102.30

    102.2

    5

    101,8

    0

    102.30

    Itaim Substation Layout

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    ABB GroupNovember 13, 2009 | Slide 22

    Substation Layout

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    ABB GroupNovember 13, 2009 | Slide 23

    Itaim Substation Layout

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    ABB GroupNovember 13, 2009 | Slide 24

    Itaim Substation Layout

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    ABB GroupNovember 13, 2009 | Slide 25

    Itaim Substation

    Indoor AIS 138kV Substation Eletropaulo/SP

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    ABB GroupNovember 13, 2009 | Slide 26

    Agenda

    Introduction

    Utilities challenges and requirements

    Example of Invisible substations

    MALTE - Complete pre-fabricated AIS substation up to 52.5 kV URBAN - Site built indoor AIS substation up to 170 kV Truly invisible GIS substations for all voltage levels

    Summary

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    ABB GroupNovember 13, 2009 | Slide 27

    Underground GIS substation

    Barbana GIS Substation Underground GIS substation

    Waterfall for hiding

    transformer humming

    Waterfall enrich visual and

    audible perception of park Water also used for

    transformer cooling via heatexchanger

    Complete bay modules fromfactory for fast and easy work

    at site

    Environmental friendly

    Personnel and third party safe

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    ABB GroupNovember 13, 2009 | Slide 28

    Underground GIS substation

    People have their say

    People were involved in the design of the surrounding park

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    ABB GroupNovember 13, 2009 | Slide 29

    Underground GIS substation

    Barbana GIS Substationlayout and configuration

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    ABB GroupNovember 13, 2009 | Slide 30

    GIS Substation

    145 kV Substation in Rio de Janeiro - Leblon

    3 x 40 MVA Transformers

    Available Footprint 25 x 25 mt2

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    ABB GroupNovember 13, 2009 | Slide 31

    Substation Leblon: Plant Layout

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    ABB GroupNovember 13, 2009 | Slide 32

    Substation Leblon: Plant Layout

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    ABB GroupNovember 13, 2009 | Slide 33

    Substation Leblon: Plant Layout

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    ABB GroupNovember 13, 2009 | Slide 34

    Substation Leblon: Plant Layout

    Fotomontagem

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    ABB GroupNovember 13, 2009 | Slide 35

    Substation : LIGHTDistribution Utility GIS SS Leblon

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    ABB GroupNovember 13, 2009 | Slide 36

    Substation : LIGHTDistribution Utility GIS SS Leblon

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    ABB GroupNovember 13, 2009 | Slide 37

    Substation : LIGHTDistribution Utility GIS SS Leblon

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    ABB GroupNovember 13, 2009 | Slide 38

    Summary

    Cost Comparison

    Erection time

    AIS/GIS solution around 1.5 to 2 years

    Equipos/Montaje/Ing Obras Civiles Total CostConventional S/E 70% 30% 100%Indoor S/E 60% 40% 130%

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    ABB GroupNovember 13, 2009 | Slide 39

    Main Benefits No visual Impact (Community)

    Reduce Footprint

    Potential surplus Land*

    Reduced Outages Improve company image

    Increase Reliability

    Reduce Maintenance

    Summary

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    ABB GroupNovember 13, 2009 | Slide 40

    ABB Experience in Brazil

    In operation

    Energia Sao Jos - Manaus

    Light - Light Leblon

    Copel - Uvaranas

    Electropaulo - Itaim

    Petrobras - Repar

    In Construction

    Light - Light Copacabana

    Copel - Capim Siqueira

    Copel - Pilarzinho Copel - Jardim Bandeirantes

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