ABB CA, Feb. 2016 ABB MV Cable accessories Products ... · PDF fileCold shrink Joint CSJ...
Transcript of ABB CA, Feb. 2016 ABB MV Cable accessories Products ... · PDF fileCold shrink Joint CSJ...
ABB MV Cable accessoriesProducts & Technical Presentation
ABB CA, Feb. 2016
Content
I. ABB Cable Accessories Products Introduction
qMV Product Introduction
qOverview of MV CA Joint & Termination
II. MV Cable Accessories
qTechnical background of MV Cable Joint &Termination
qStandard & Type testing MV Cable accessories
qField Problem & Solution
qProducts Demo
© ABB GroupMarch 8, 2016 | Slide 2
CA Full Portfolio, 1– 420 kV
© ABB GroupMarch 8, 2016 | Slide 3
12 24 36 42 52 72 84 123 145 170 245 300 362 420 kVMedium Voltage High Voltage Extra High Voltage
n Locality Alingsas, Swedenn Cable accessories 1-420kVn Manufacture, Design, management,
marketing
ABB Cable Accessories 1-420kV
“We will provide the integrated solution, to make the safe electrical connection ”
n Medium voltage products 6-42kVn Reliable junctions in power cable
networks.
ABB
© ABB GroupMarch 8, 2016 | Slide 5
CA Full Portfolio, 1– 420 kVFirst in The world HVDC 520 KV-Up to 2,500 MW
© ABB GroupMarch 8, 2016 | Slide 6
CA Full Portfolio, 1– 420 kVFirst in The world HVDC 520 KV-Up to 2,500 MW
MV CA
Terminal
Indoor terminal(CSTI/SOT)
Outdoor terminal(CSTO/SOT)
Joint(CSJ/SOJ) Connector
Unscreenedconnector
KAP
ScreenedconnectorCSE-A/B
© ABB GroupMarch 8, 2016 | Slide 7
ABB products12-42kV MV CA Portfolio
CA Application-Cable TerminationFully Insulated
CA Application-Cable Joint
© ABB GroupMarch 8, 2016 | Slide 10
Terminations installationCST 12-42 kV
24kV12kV
ABB products
© ABB GroupMarch 8, 2016 | Slide 11
u Termination for XLPE-insulated cables with Al-or Cu-conductors, 12-42 kV.
u Indoor and outdoor applications.
u Design
ü Rubber sleeve with integrated electricalfield control and top sealing.
ü Good Hydrophobicity and pollutionwithstand, no electric contact for the highhumidity.
ü Integrated sheds of short / long type forextended creeping current distance;
ü Outdoor termination kits for 3-core cablesinclude crutch seal and protective hoses.
ü Supplied in single- or 3-phase kits.SOT meets therequirements of:
• SS 424 14 45Edition 1
• CENELECHD 628.1 S1 andHD 629 S1
•IEEE 48 1996
•GB12706.4
Cable TerminationsCST 12-42 kV
§ For outdoor terminations: Integrated sheds ofshort / long type, flat for optimal usage
§ 24 kV 4 pcs
§ 42kV 4 pcs
ABB products
© ABB GroupMarch 8, 2016 | Slide 12
1. Seal the cable lug and body with siliconeself-adhesive tape.
2. Flexible silicon rubber, anti-UV, anti-aging.
3. Use stress cone to control stress.
4. Seal the gap between the body and coldshrink tube with self-adhesive tape.
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§3
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§4
Cable TerminationsCST 12-42 kV
ABB products
© ABB GroupMarch 8, 2016 | Slide 13
Silicone rubber Refractive stress control
One Piece design with Integrated sheds
Cable TerminationsCST 12-42 kV
ABB products
© ABB GroupMarch 8, 2016 | Slide 16
Cold shrink JointCSJ structure
ABB products
Simple design, simple installation
§One-piece joint design makeseasy installation available
© ABB GroupMarch 8, 2016 | Slide 18
§ Others joint with stress-control mastic applied over thecable insulation. It leads to a more difficult installation
ABB one-piece joint
Competitor'sjoint with
stress-controlmastic inside
© ABB GroupMarch 8, 2016 | Slide 19
§ For plastic cylinder core without spiral tape, the installationwould be more difficult (Special tool is needed)
§ Support core is formed by a spiral tape. It is easy to beinstalled. (No special tool)
Simple design, simple installation
ABB jointwith spiraltape core
Others jointwithout spiral
tape core
Cold shrink Joint
Water protect testn GB/T 12706.4 -2008
n IEC 60502
ABB products
RMU bushing
© ABB GroupMarch 8, 2016 | Slide 21
Bushing
Europe
250A 630A
EN 50181Type:A
EN 50181Type:C
RMU - F unit RMU – F/C unit
USA
200A 600A
IEEE 386 IEEE 386
ABB products
Separable Connector Configurations250AElbow
250A StraightSplice
400A / 630AT-Body
© ABB GroupMarch 8, 2016 | Slide 23
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5
4
3
6
ConnectorScreened Separable ConnectorsCSE-B 630
1. Insulating plug in epoxy withbrass cover.
2. M16 bolt for connection tobushing.
3. Screw cable lug.
4. Conductive layer createsFaraday´s cage.
5. Stress grading adapter.
6. Outer conductive layer, UV-,Ozone- and tracking resistant..
Um 36 kV4 Pd-measurement
maximum 5 pC at 31 kV.
4 AC-test 81 kV for 1minute.
4 Visual inspection.
Um 42 kV4 Pd-measurement
maximum 5 pC at 45 kV.
4 AC-test 117 kV for 1minute.
4 Visual inspection.
© ABB GroupMarch 8, 2016 | Slide 26
ABB products100% routine test
© ABB GroupMarch 8, 2016 | Slide 28
Pre-molded screened separable connectorCSE-B 630
§ DESMA injection machine and ABB robotics are involved in production line
© ABB GroupMarch 8, 2016 | Slide 29
§ Small size§ Front, Front+Rear,
Front+SA
Connector Compare of ABB VS OthersDimensionØABB has Rear Connector
ABB
ØCompetitors has not rearconnector and need middletube
ABB Other
© ABB GroupMarch 8, 2016 | Slide 30
Pre-molded screened separable connectordimension
§ CSE-B630
§ CSE-B630
§ CSC630
§ CSC630
ABB product
© ABB GroupMarch 8, 2016 | Slide 32
§ Front connector
Pre-molded screened separable connectorCSE-SERIES 630
§ Rear connector
© ABB GroupMarch 8, 2016 | Slide 33
12
6
5
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1. Pin contact with integrated conductor connection.
2. Bail restrain for fixing to the bushing.3. Capacitive measuring point covered with a conductive
hood - touch proof.4. Conductive layer creates Faraday´s cage.5. Outer conductive layer, UV- Ozone- and tracking
resistant.6. Stress grading adapter
Screened Separable ConnectorsCSE-B 250
ABB products
© ABB GroupMarch 8, 2016 | Slide 34
1
4
65
32
1. Pin contact with integrated conductor connection.2. Capacitive measuring point covered with a conductive
hood - touch proof.3. Conductive layer creates Faraday´s cage.4. Bail restrain for fixing to the bushing.5. Outer conductive layer, UV- Ozone- and tracking
resistant.6. Stress grading adapter.
Screened Separable ConnectorsCSS-B 250
ABB products
Cable cabinet with possibilities to joint and T-off 12 / 24 kV XLPE-insulated cable aboveground.
§ (HDC 250) Kits include material to connect 3 cables.§ (HDC 630) Base kit include material to connect 2 cables.
§ To connect a third (or fourth) cable PC 630 with SOC 630 alternatively PC 630/250 with SOC 250should be used.
§ Possible to disconnect optional cable for earthing or sectional voltage.§ The cables are fastened with universal clamp UKR 90 in anchor bars in the cabinet.
Kabeldon HDC 250 Kabeldon HDC 630
Kabeldon distribution cabinet 12 – 24 kV, HDC
Screened Separable ConnectorsCSE-B 630- Branching MV UGC
Cable Joint & TerminationLMK Type Test Report
© ABB GroupMarch 8, 2016 | Slide 37 Termination Cable Joint
Cable Joint & TerminationLMK Type Test Report
© ABB GroupMarch 8, 2016 | Slide 38
TerminationCable Joint
Part 2 – MV Cable Accessories
qTechnical background of MV Cable Joint &Termination
qStandard & Type testing MV Cableaccessories
qField Problem & Solution
qProducts Demo
© ABB GroupMarch 8, 2016 | Slide 39
Technical background of MV Cable Joint & TerminationMV Cable
§Medium Voltage Cable
© ABB GroupMarch 8, 2016 | Slide 40
3 – Core Cable 1 – Core Cable
o PILC (Paper Impregnated Lead Covered)o PVC (Polyvinyl Chloride)o PE (Polyethylene)o XLPE (Cross Linked Polyethylene)o EPR (Ethyl Propylene Rubber)
Main Insulation(material)
Conductor - Materials
Material properties:
Copper Aluminum
Conductivity 100% 100%
Cross section 100% 156%
Weight 100% 47%
Conductivity(m/Ohm/mm²)
56 36
Spec. weight(g/cm³)
8.9 2.7Conductor
Technical background of MV Cable Joint & TerminationMV Cable Construction & function
© ABB GroupMarch 8, 2016 | Slide 43
Intended to add mechanical strengthto the cable
Filler
BEDDING Rubber or FILLER
Jacket
Jacket Intended to providePhysical protection and keep moistureout of the cable
Common Type :
- Thermoplastic (PVC)- Lead (Neoprene)- Lead (Timbal)
JACKET (Sheath)
Technical background of MV Cable Joint & TerminationMV Cable Construction & function
© ABB GroupMarch 8, 2016 | Slide 46
Conductor - Material Cu or AL-To Carry electrical Current
InnerSemiconductive
-Prevent Concentration of electricfield, prevent partial discharge at theinterface between Insulation –Conductor-ensure close contact betweeninsulation & conductors
Main Insulation -XLPE,PILC, EPR-Main Insulation of electrical voltage
OuterSemiconductive
Prevent Concentration of electricfield, prevent partial discharge at theinterface between Insulation –Metallic Screen
Metallic Screen symmetrical radial distribution ofVoltage stress within the dielectric,reduce the hazard of shock, returnfor short circuit current in the eventof a cable failure
Armor Mechanical protection & returncurrent path when faulty
Outer Jacket Provide Physical protection andkeep moisture out of the cable
Technical background of MV Cable Joint & TerminationMV Cable Termination
§ To Terminate Cable
§ Connecting cable to equipment, such asMV SWGR,Tranformer, Mv Motor,electric Generator
© ABB GroupMarch 8, 2016 | Slide 47
Technical background of MV Cable Joint & TerminationMV Cable Termination
§ Termination Function1. Electrical stress Control
2. External Leakage insulation – HV to Ground
3. Sealing from environment
© ABB GroupMarch 8, 2016 | Slide 48
Cable with stress control layer
Outer conductive layer
Stress control layer
Equipotential lines
conductor
10
20
30
40 50 6070
80
90
Cable Insulation
Field lines
I. ELECTRICAL STRESS VOLTAGE CONTROL
Stress Voltage
Stress grading
Refractive
Electric field control
Stress grading
Resistive
Electric field control
Stress grading
Geometric field control
20
40
60
80
Electric field control
II. EXTERNAL LEAKAGE INSULATIONBetween Conductor & Ground
THEINSULATOR
FLASHOVER PROTECTION TRACKING PROTECTION
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TRACKING
• MOISTURE
- Humidity- Fog- Condensation- Mist- Snow- Rain
• CONTAMINATION
- Dust- Chemicals- Salt- Other Airborne Particles
• VOLTAGE- Surface Stress (V/mil)
Three Conditions Must Exist:
DISCHARGE FORMATION
Surface ResistanceReduced When WetDRY BANDS
ELECTRICALDISCHARGES
(Generated inDry Band Areas)
(Areas of HigherSurface Resistance)
&Concentrated
Voltage Gradient
Ways ToCONTROL TRACKING
3. Track Resistant Materials
- Porcelain
- Silicone Rubber
- Inorganic Fillers in EVA (Heat Shrink)
- Inorganic Fillers in Rubber
2. Rain Shed (Insulator Skirts)
1. Increase Distance from HV to Ground
Silicone Rubber for TerminationINSULATOR MATERIAL
1. Silicone is Hydrophobic
2. Silicone Can Recover Its Hydrophobicity
3. Silicone is Inherently UV-Stable
4. Silicone is Mostly Inorganic --(No Conducting Carbon Path)
5. Silicone Has a Smooth Surface
ExamplesHYDROPHOBIC & HYDROPHILIC
SILICONE RUBBER PORCELAIN
Hydrophilic
(Surface “Wets”)
Hydrophobic
(Water “Balls-up”)
III. SEAL
To the External Environment
Top Seal
Bottom Seal
PottingCompound(Conductor
Seal)
(Jacket Seal)
Silicon Rubber Porcelain
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“Why Splice a Shielded Power Cable?”
• Supplied length is not long enough (reel end)• Length is limited due to pulling distance and bends
• Cable failure• Cable damaged after installation (e.g. dig-in)• Tap into an existing cable (Tee or wye splice)
CABLE SPLICING/JOINTING
A Splice can be defined as two or more conductorsjoined with a suitable connector
re-insulatedre-shielded and
re-jacketed with compatible materials
CABLE SPLICING/JOINTING
FUNCTION OF MEDIUM VOLTAGE SPLICES• Control Electrical Stress in Connector Area
• Insulate Between Voltage and Ground• Maintain Metallic Shield Continuity• Provide Protection from Impact and Moisture• Provide Resistance to Acidic & Alkaline Soil
CABLE SPLICING/JOINTING
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Common Steps for POWER CABLE SPLICING
• Properly Prepare Surface• Join Conductors with a Connector
• ReInsulate Main Insulation•Re-Estbalish Shield system Continuity
• Re Jacketing
CABLE SPLICING/JOINTING
© ABB GroupMarch 8, 2016 | Slide 65
FIELD PROBLEM
FIELD PROBLEM
© ABB GroupMarch 8, 2016 | Slide 66
© ABB GroupMarch 8, 2016 | Slide 67
FIELD PROBLEM
© 3M 2007. All Rights Reserved.
Simplify Design ConstructionComparison Installation method
1 2 43 5 6
1 2 3
Simply installation-Reduce faulty,
caused by fieldinstallation
MV Cable preparation tools
Cable Jacket Cutter
Peel-able SemiconductivePeeler
Bonded Semiconductive Peeler
Safe removal of insulation screen
Good quality stripping tools.
© 3M 2010. All Rights Reserved.
Manual Crimping Tool
§ SUMMARY
• Read Instructions First!• Good Cable Preparation
is Necessary!
- Training- Practice- Craftsmanship
POWER CABLE ACCESORIES
• More Simple Products
© ABB GroupMarch 8, 2016 | Slide 74