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A
PROJECT REPORT
ON
Workers Participation in Management
Submitted in partial fulfillment for the requirement of the award of degree
in Master of Business Administration
SUBMITTED TO: SUBMITTED BY:
MBA Dept. Aalia Begum
(HOD) Roll No. 1115270001
MBA Final Sem
MANGALMAY INSTITUTE OF MANAGEMENT & TECHNOLOGY
8&9, KNOWLEDGE PARK-ll,GREATER NOIDA
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ACKNOWLEDGEMENT
A project is never the sole product of a person whose name has appeared
on the cover. Even the best effort may not prove successful without
proper guidance. For a good project one needs proper time, energy,
efforts, patience, and knowledge. But without any guidance it remains
unsuccessful. I have done this project with the best of my ability and hope
that it will serve its purpose.
It was really a great learning experience and I am really thankful to PROF.
SUNIL V. D ESH PANDE , who not only helped me in the successful
completion of this report but also spread his precious and valuable time in
expanding my knowledge base.
After the completion of this Project I feel myself as a well
aware person about the Research Procedure and the complexities that can
arose during the process. Also I get an insight of the advertising industry
and its effectiveness in promoting sales. Finally, I am also grateful to all
those personalities who have helped me directly or indirectly in bringing
up this project report.
Aalia
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PREFACE
A comprehensive practical study of management is a supplement to the
theoretical classroom knowledge. It helps to understand more precisely.
This report tries to outline idea of professional world and helps in
understanding the pragmatic aspects of WORKERS PARTICIPATION IN
MANAGEMENT. Own observations are significant towards the
contribution in learning. The report is therefore designed as a reference of
organization functioning rather than copy down instrument.
The purpose of PROJECT is to make management student familiar with
day to day functioning of business. The current report is an effort in this
direction.
My humble endeavor and motive in presenting the project is to impart a
balanced introduction and knowledge of workers participation in
Management.
It is hoped that this project will serve as a supportive document to
research workers as efforts has been tried to make this report an
informative, stimulating and self explanatory.
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TABLE OF CONTENTS
CHAPTER PLAN
Chapter-1 Introduction of Study ( Add objectives ,
scope and justification of study)
Chapter-2 Company Profile
Chapter-3 Research Methodology
Chapter-4 Analysis & Interpretation
Chapter-5 Conclusions
Chapter-6 Recommendations (After recco. Add
limitations of study)
Chapter-7 Bibliography (Bibliography after Annexures)
Chapter-8 Annexures
Chapter-9 Questionnaire (Questionnaire included in
Annexures)
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WORKERS PARTICIPATION IN MANAGEMENT
INTRODUCTION
Workers participation in management (WPM) has come to say in both
developed and developing countries. The concept is an extension of the
political system to the work place. In a democracy, participation of the
people in the political process is an essential ingredient of the system.
Similarly, WPM is an extension of the political process to workplace
relations.
Participation in the political context is an influencing process, so also at
the plant level, it affects employee terms is an influencing process, so also
at the plant level, it affects employees terms and conditions of
employment. Yet at the same time, the process of participation also helps
in understanding the dynamics of an enterprises viability, rather then
precipitating a We-They culture. Such a process helps in the growth of
the individual and creates a sense of belonging.
In broad sense, employee participation means associating
representatives of workers at every stage of decision making , as is
done in former East Germany and Yugoslavia. Participative
management is considered as a process by which the workers shares in
decision making extents beyond the decisions that are implicit in the
specific contents of the jobs they do. This, in actual practice amounts to
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the workers having a share in the reaching of final managerial decision in
an enterprise.
The structure, content and form of WPM depend on the political ideology
and systems adopted by a particular society.
The idea of WPM as an alternative to the capitalist pattern of management
has emerged in response to:-
1. The threats from the emerging centers of countervailing power,particularly the organized labour.
2. The demands of continuous production during the world warswhen managers tried strategies to insure uninterrupted
industrial activity.
Other factors, which led to the need for WPM, are the growth of public
enterprises, experiment of industrial psychologists, development of
scientific management, which encouraged closer cooperation between the
employers and employees in order to increase the efficiency of the
undertaking, and the role of ILO which clearly observes in its Philadelphia
Declaration the importance of measures which would lead to a close
collaboration of workers and employees.
India in its commitment to establish a socialist pattern of society through
mixed economy adopted the present system of workers participation in
management, which has been an important part of his labor policy since it
attained independence. The second five-year plan laid the emphasis on a
constructive relationship between employer end employee. According to
this plan, socialist society is built on ideas of service to the society and its
willingness to recognize such service. It is necessary in this regard that
workers be made to feel that they are helping to build a progressive state
.WPM in India can also be traced to one other factor namely the Gandhian
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approach to management of industrial relations which is based on the
concept of trusteeship. Gandhiji considered that both worker and the
owner are dependent on one another and the employer and the employee
should further act as trustees for the society. Thus, Gandhijis concept of
trusteeship is based on the theme of collaboration between the employer
and the employee rather than a conflict.
DEFINITIONS: -
Different authorities define and interpret workers participation inmanagement in different ways for example; employees interpret it as the
joint consultation prior to decision-making while experts often regard it
as the association of labour without the final authority or responsibility in
decision making process.
According to Mehtras, the concept of participation as a principle ofdemocratic administration in an industry implies to share by rank
and file in the decision-making process of an industrial organization
through their representatives at al the appropriate levels of
management in the entire range ofmanagerial action.
The International Institute of labour Studies remarks theparticipation results from practices which increase the scope for
employees share of influence in decision-making at different tiers
of the organizational hierarchy.
According to V.P. Michael, WPM is the involvement of workers onlyin such areas of activities of enterprises where they can some
positive contribution.
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In other words, workers participation is a system ofcommunication and consultation, either formal or informal, by
which employees of an organization are kept informed about the
affairs of the undertaking and through which they express their
opinion and contribute to management decisions,
In the words of Davis, it is a mental and emotional involvement of aperson in a group situation which encourages him to contribute to
goals and share responsibilities with them.
FEATURES OF WORKERS PARTICIPATION CAN BE
IDENTIFIED AS: -
1. Participation means mental end emotional involvement rather than amere physical presence.
2.
Workers participate in management not as individuals, but collectivelyas a group through their representative.
3. Workers participation in management may be formal or informal.4. Workers participation should be distinguished from collectivebargaining. The former is based on mutual trust, information sharing and
mutual problem solving. On the other hand, collective bargaining is
essentially based on power play pressure tactics and negotiations.
5. There can be four levels of participation Shop floor, plant andcorporate level
SHOP FLOOR LEVEL: -
At the shop floor council normally deals with
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-Production and storage facilities in the shop.
-Material economy
-Operational problems, wastage control, hazards.
-Safety problems.
-Quality improvements.
-Monthly targets and production schedules.
-Cost reduction programs formulation and implementation of work
systems.
-Design group working.
-Welfare measures related to the shop.
PLANT LEVEL: -
The plant council normally deals with
1. OPERATIONAL AREAS
-Determination of productivity schemes taking into consideration the
local conditions;
-Planning, implementation, and attainment and review of monthly targets
and schedules;
-Material supply and preventing its shortfall;
-Housekeeping activities;
Improvement in productivity in general and in critical areas in particular;
-Quality and technological improvements;
-Machine utilization, knowledge and development of new products;
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-Operational performance figures;
-Matters/problems not sorted out at the Shop floor level or those that
concern more than one shop; and
-Review of working of shop level bodies.
2. ECONOMIC AND FINANCIAL AREAS
-Profit and loss statements, balance sheet;
-Review of operating expenses, financial results, and cost sales;
-Enterprise performance in financial terms, labour and managerial cost,and markets condition, etc.
3. PERSONAL MATTERS
-Matters relating to absenteeism;
-Special problems of women workers; and
-Initiation and administration of workers programs.
4. WELFARE AREAS
-Implementation of welfare schemes, such as medical benefits, housing
and transport facilities;
-Safety measures;
-Township administration; and -Control of habits of gambling, drinking
and indebtedness among the workers.
5. ENVIRONMENTAL AREAS
-Environmental protection; and
-Extension activities and community development projects.
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BOARD/ CORPORATE LEVEL: -
At the board level, the workers representatives will participate in
function assigned to the board. They would also review the work of the
shop and plant level participating forums.
FACTORS THAT LED TO THE RISE OF WPM: -
The employers realization of the need for workers participation in
management was considerably influenced by the following factors:
a. The increased use of technology in industry has necessitated thegrowing co-operation of workers because of complex operations of
production.
b. The changed view that employees are no longer servants but are equalpartners with their employers in their efforts to attain the goal of the
enterprise.
c. The growth of trade unions which safeguard the interests of workersand protect them against possible exploitation by their employers.
d. Growing interest of the government in the development of industriesand welfare of the workers
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e. The need for increased and uninterrupted production which can beachieved only when there is a contented labor class.
EVOLUTION OF PARTICIPATIVE MANAGEMENT
Participative management is a constitutional commitment in India. Article
43-A of the constitution (42nd Amendment) provides: The state shall take
steps, by suitable legislation or in any other way, to secure the
participation of workers in the management of undertakings,
establishments or other organizations engaged in any industry. A
beginning towards workers participation was made with the passing of
the Industrial Disputes Act 1947, which made it mandatory for every large
industrial undertaking to constitute works committees comprising
representatives of employers and employees. In 1956, the Industrial
Policy Resolution was adopted by the government, which stated that there
should be some joint consultation to ensure industrial peace, and improve
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employer-emloyee relations. Subsequently, a study team, under the
chairmanship of Vishnu Sahay, Secretary in the Ministry of Labour,
Government of India, was sent to the U.K, Sweden, France, Belgium,
former West Germany and Yugoslavia to study the problems involved in
the scheme which was similar to the British system of joint management
councils and committees. The functions of these joint bodies were to be
consultative and were not binding on the management. The response to
the scheme was very encouraging, to start with .Soon, however, interest in
it waned.
A study team was appointed in 1962 to report on the working of joint
councils and committees. The team concluded that these bodies were a
failure. But no concrete steps were taken to remove the difficulties, or
change the pattern of participative management. The interest in
participation was revived during the Emergency of 1975-77.Workers
participation in the industry was a part of the 20-poit programme
initiated by the then Prime minister. The government started persuading
large enterprises to set up joint consultative committees and councils at
different levels. It was again emphasized in the new 20-point programme
adopted after the Congress Government came back to power in 1979. The
government notified, in 1983, a new and comprehensive programme. The
programme was applicable to all public sector undertakings. The
government introduced on May 30,1990, a bill-The participation of
workers in Management Bill-in the Rajya Sabha.
The bill requires every industrial enterprise to constitute one or more
Shop-Floor Councils at the shop floor level, and an Establishment
Council at the establishment level. These councils were to have an equal
number of representatives of employers and employees A shop- floor
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Council has such powers and functions as it deems necessary in relation
to:
1. Production
2. Storing.
3. Matarials economy.
4. Operational problems.
5. Wastage control.
6. Hazards of safety problems.
7. Quality improvement.
8. Cleanliness.
9. Monthly targets and production schedules.
10. Cost-reduction efforts.
11. Formulation and implementation of work-systems.
12. Design group working, and
13. Welfare measures particularly related to the shops.
Similarly, the establishment council has been conferred wide powers and
functions. These relate to operational areas, economic and financial areas,personnel matters, welfare, and environmental areas. The bill provides for
the constitution of a Board of Management of every corporate body
owning an industrial establishment. The bill also provides for penalties on
individuals who contravene any provision of the bill.
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CONCEPT: -
Participative management is based on two fundamental concepts. First,
every individual in every organization is capable of contributing to
improvements in the way work is done .It makes sense that the person
doing a particular task is the one most knowledgeable about it and
therefore most suited to enhance it. Moreover, individuals are motivated
to perform better and with greater satisfaction through having the
opportunity to influence the work situation. People also tend to be more
committed to the accomplishment of goals and changes that they have
helped to structure.
The second concept is that the output of a group working together can be
far greater than the sum of individuals separate efforts. This is known as
synergy. Not only are more effective decisions made when all those
affected are part of the decision making process, people also like to be
part of a successful, productive team.
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SCOPE
There are three groups of managerial decisions which have a directimpact on workers of any industrial establishment. They are social,
personnel and economic decisions. Economic decisions include financial
aspects-the methods of manufacturing, automation, shut-down, lay-offs,
mergers and similar other functions. Personnel decisions refer to
recruitment and selection, promotions, demotions, transfers, grievance
settlement, work distribution, and so on. Social decisions relate to hoursof work, welfare measures, questions affecting work rules and the conduct
of individual workers safety, health, sanitation and noise control. The
workers must have a say in the decisions on the issues mentioned above.
But there is a difference of opinion about the scope and the extent to
which workers can participate in social, personnel and economic
decisions. One school of thought is of the opinion that the workers or the
trade unions should, on parity basis, sit with the management as equal
partners and make joint managerial decisions on all matters. The other
school propounds the view that the workers should only be given an
opportunity, through their representatives, to influence managerial
decisions at various levels. The first view could lead to the workers actual
participation in the decision-making process of the management, while
the second aspect will work out to be consultation of workers in
managerial decisions.
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FACTORS ON WHICH EMPLOYEES PARTICIPATION DEPENDS
The intensity of employee participation depends on the following four
factors.
1. The subject-matter of participation: Workers interest inparticipation varies with the nature of issues involved in participation .If
they are trivial or foreclosed, and everyone realizes it, participation
methods will boomerang. Issues that concerned will not, on the whole,
engage their interest. Workers should have a stake in the results of
participation.
2. Level of participation: Participation can take place at threelevels in an enterprise: floor level, plant level and corporate level. In the
big enterprises there may be a fourth level also, that is, the departmental
level, in between the shop floor and the plant. Most workers desire
participation at the floor level because at this level they can directly
participate without representatives.
3. Personal characteristics: Participation also depends onindividual characteristics of workers. They cant be ordered to participate.
They must want participation and must have the necessary skills and
information to enable them to participate effectively.
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4. Extent of participation: This should be very clear to theworkers. If their advice only is required then they should be told so. If they
are asked for a decision then that decision must be accepted.
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PRINCIPALS FOR IMPLEMENTATION: -
1. Management commitment:It is the most overriding requirement for the success of the participative
approach. Many programmes begin at the workers level, and many such
programmes survive and prosper. But even the strongest of these must
eventually win over all the management ranks, including the most senior
executives, or they will ultimately fail. The management must have a
strong and visible presence in the participative process.
2. Management motivation:In order to achieve management commitment, it is frequently necessary to
begin with management motivation. Motivation continues through
measurement and tracking of the accomplishments of pilot efforts within
the organization. Measurement must also become the integral part of the
participative process in the face of the other strong pressures operating in
the business.
3. Organisational culture:Evaluating organizational culture is an important step in developing a
successful involvement process. Companies vary greatly in their
management styles, and not all of these are suited to the smooth
integration of employee involvement. The current economic health of the
organization, the success or failure of the other recent motivational
programmes, and similar intangibles must also be considered.
4. Tailoring of the process:Every company has its own character and its own level of rediness,
tailoring the process to the company is vital. Intermediate programmes
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are designed to move the corporate culture toward acceptance of
participative management, may be necessary.
5. Communication:Open communication must begin during the earliest planning stages of the
programme, to make clear the goals as well as the benefits anticipated for
both individuals and the organization as a whole. Slowly the
communication must be maintained and enhanced, to spread the words of
organization, and to keep interest and motivation high.
6. Teams:Teams should be made up of volunteers at the member level as a
minimum, and at all levels if possible. Team work requires the full and
willing participation of every individual involved.
7. Training:It is very essential. Employees are asked to identify, attack, and resolve
problems, as well as to understand and work within the frame work of a
team effort Training should be ongoing as well, to refresh employees on
the skills learned earlier, and to upgrade those skills as the teams efforts
become more sophisticated.
8. Employee recognition:Providing employee recognition for employees who participate in the
involvement process is highly recommended. Recognition need not to be
monitory. Posters and bulletin boards congratulating individuals and
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teams for their contributions, team hats, pins, or jackets, award dinners,
contests for the best management presentation, articles in company
newsletters may be adopted.
METHODS OF PARTICIPATION:
Financial
Participation
TQM
Empowered
Teams
Quality Circles
Suggestion
schemes
Opinion Survey
Open door
Performance
Management
Self-Assurance
Work
Simplification
Workers
Participation
In
Management
Ownership
Participation
Complete
control
Staff or works
councils
Joint councils
and committees
Collective
bargaining
Task forces
Quality of
Work Life
Board level
participation
JobEnlargement
And
Enrichment
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The forms, ways and level of workers participation in management may
vary widely between enterprises. The nature of participation depends on
a number of factors, such as the sociopolitical attitudes and situation, the
attitude of management and labour, labour-management relations, the
relative strengths of labour and management, the peculiarities of the
industry or enterprise.
1. Participation at the Board level: -Representations of workers on the Board ensure improved employer-
employee relations, and guarantee better productivity. The workers
representative on the Board can play a useful role in safeguarding the
interests of workers. He or she can serve as a control element and guide to
the management in its exercise of personnel and social functions. He or
she can prevail upon the top management not to take measures that are
unpopular with the employees. He or she can guide the Board members of
investment in employee benefit schemes like housing.
2. Participation through Ownership: -Workers may become more involved in industries by making them
shareholders of the company. This may be done by including them to buy
equity shares. The management may promote the scheme by allowing the
workers to make payments in installments. It may also advance loans or
even give financial assistance to such workers to enable them to buy
equity shares. Every year, the shares are revalued and prices are
announced. Employees are given an option to redeem their shares at
quoted prices.
3.
Participation through Complete Control: -
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Workers acquire complete control of the management through elected
boards. The system of self-management in Yugoslavia is based on this
concept. It (self-management) gives complete control to workers to
manage directly all aspects of industries through their representatives.
The system of complete control ensures the identification of the workers
with their organization. Industrial disputes disappear when workers
develop loyalty to the organization. Trade unions welcome this type of
participation.
4. Participation through Staff or Works councils: -Staff councils or works councils are bodies on which the representation is
entirely of the employees. There may be one council for the entire
24organization or a hierarchy of works councils, from the shop-floor to
the Board level. The members of the councils are elected by the employees
of the respective sections. The councils have different functions in the
management of an enterprise, ranging from eliciting information on the
managements intentions to a full share in decision making.
5. Participation through Joint Councils and Committees: -Joint councils are bodies comprising representatives of employers and
employees. The functions of these bodies may range from decision making
on some issues, to merely advising the management as consultative
bodies. Works committees have been constituted in industrial
establishments employing 100 or more workers, and these comprise
representatives of employers and employees. The constitution of a works
committees is a legal requirement under the provisions of the Industrial
Disputes Act, 1947.The committee discuss a wide range of topics
connected with the workers welfare.
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6. Participation through Collective Bargaining: -The principle of collective bargaining confers on the workers the right,
through collective agreements, to lay down certain rules for the
formulation and the contract of employment, as well as the conditions of
service in an establishment. Such agreements are normally binding on
parties and have the force of the law. Participation brings both the parties
together and develops appropriate mutual understanding, and brings
about a mature and responsible relationship.
7. Participation through Job Enlargement and Job
Enrichment:
Job enlargement means expanding the job contents-adding task elements
horizontally. Job enrichment means that additional motivators added to
the jobs so that it is more rewarding. The purpose of job enlargement and
job enrichment is to reveal the boredom of the worker which flows from
excessive specialization in mass production industries so that the job it
self may be a source of self satisfaction. Job enlargement and job
enrichment do provide for workers participation because they offer
freedom and scope to them to use their judgment. However, this form of
participation provides only limited freedom to a worker concerning the
method of performing his/her job. It will not give him or her any say in
some of the vital questions he or she may be interested in such a job and
income security, welfare schemes and other policy decisions of the
company which affect him/ her directly.
8. Participation through Suggestion Schemes: -
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Employees views on such matters as machine utilization, waste
management energy conservation and safety measures are invited, and
reward is given for the best suggestion. This procedure enables the
management to arouse and maintain the employees interest in the
problems of their concern and its management. The suggestion schemes
are increasingly used by progressive management.
9.Participation through Quality Circles: -
A quality circle (QC) consists of seven to ten people from the same area
who meet regularly to define, analyze, and solve quality and related
problems in their area. Membership is strictly voluntary, and meetings are
usually held once a week, for an hour. During the groups initial meetings,
members are trained in problem-solving techniques borrowed from group
dynamics, industrial engineering and quality control. These techniques
include brainstorming, Pareto analysis, Cause and effect analysis,
Histograms, Control charts, Stratification and Scatter diagrams.
10. Empowered Teams: -
Empowering refers to passing on authority and responsibility.
Empowerment occurs when power goes to employees who then
experience a sense of ownership and control over their jobs. Empowered
individuals know that their jobs belong to them. When they feel
responsible, they show more initiative in their work, get more done, and
enjoy the work more.
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9.Total Quality Management: -Total Quality management (TQM) refers to the deep commitment of an
organization to quality Quality of products and services is an obsession,
and every step in the companys processes is subjected to intense and
regular Scrutiny for ways to improve it. Employees are provided with
extensive training in problem solving, group decision making and
statistical methods.
TQM is classified as a participative method because every employee in the
organization is involved and is expected to take responsibility for
improving quality, everyday. It is a formal programme which involves
direct participation by all employees.
12. Financial Participation: -
The general purpose of financial participation is to enhance employee
commitment to the organization by linking the performance of the firm to
that of the employee. Thus, it is argued that the employee is more likely to
OrganisationalValues/
Leadership
Action
Human
Resource
Systems (e.g.
Rewards, Training)
Organizational
Structural
Job Design
Em owerment
Continuous
Improvement
Actions
CompetitiveQuality
Productivity
Customer
Service
OrganizationalValues/
Leadership
Action
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be positively motivated and involved if he or she has a financial stake in
the company by having a share of profits or by being a share holder. There
are many schemes of financial participation, but the more prominent of
them are the profit linked pay, profit sharing and employee stop option
scheme, workers cooperatives, management buyouts, pension fund
participation and wage earner funds.
13. Opinion Survey: -
Via a series of questions regarding the organization, the management, the
job, the strategy, and so forth, management solicits employees opinions,
identifies areas where improvement is needed, and takes actions. An
opinion survey often the first step taken by a management team that
recognizes the need for change.
14. Open Door/One-On-One: -
Management encourages employees to communicate ideas and concerns
by eliminating traditional barriers. Though some managers operate this
way by nature, many organizations specially prescribe these practices.
15. Performance Management: -
Employees develop asset of performance goals for themselves and
communicates them peers and superiors by publicly by displaying
progress charts. Each individual is thus encouraged to achieve goals
through peer support. In addition, knowledge of all others goals enables
people to assist their fellow employees as well as to accomplish their own
objectives.
16. Self-Assurance/Self-Control: -
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Employees are trained to be fully responsible for their own work output.
This requires knowledge of the desired results, knowledge of what the
present level of performance or conformance is, and the means to make
whatever adjustments are needed to achieve the desired outcome.
17. Work Simplification:
An organizational unit creates a flow chart of part or all of the process for
which it is responsible, be it production or service oriented. Each step is
examined in detail, and then the process is simplified by removing
redundant steps, combining others, streamlining, preventing recurring
errors, etc.
18. Task Forces: -
Management often creates temporary forces or teams of employees to
solve one time only problems. Although this provides those involved with
unusual opportunities, the temporary nature of the task force makes it
difficult to sustain motivation among the entire work force over long
period of time.
19. Quality of Work Life: -
QWL utilizes many of the same concepts and tools of employees
involvement as quality circles do. However, QWL is felt to be broader in
scope, integrating a larger set of organizational goals through
participative methods. It is closer to autonomous work groups, will solve
wide range of problems and usually dont need managements permission
to implement solutions.
PRE-REQUISITES FOR SUCCESSFUL PARTICIPATION
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To make any of the participative methods successful, the following
conditions have to be fulfilled:
1. The participants, namely, the management and the operatives, musthave clearly defined and complementary objectives. And the objectives of
one party should not work at cross-purposes with the objectives of the
other party.
2. There must be a free flow of information and communicationbetween the management and the workers. In this way, distrust and
suspicion are avoided, and workers become responsible and mature when
they discuss their demands with the management.
3. The representatives of workers must be drawn from the workersthemselves. The participation of outside trade union leaders should be
discouraged. This is necessary because the problems and difficulties of the
workers are better understood by the workers them selves than by others.
The workers, therefore, can put across their points of view to the
management with confidence.
4. Strong and effective trade unionism is necessary for the success ofparticipative management politicization and multiplicity of trade unions
defeat the purpose of participation and management.
5. Workers education and training make a significant contribution tothe purposive working of participative management. Trade unions and the
government can play a major and meaningful role in organizing and
conducting training programmes.
6. Neither party should feel that its position is threatened byparticipation. If workers think that status will be adversely affected, they
will not participate. If managers feel that their authority is threatened,
they will refuse participation or will be on the defensive.
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7. Consultative bodies, collective bargaining and suggestion schemesmake a mockery of participative management. To make workers
participation meaningful and purposeful, workers should be associated at
all levels of decision making.
8. The success of participation depends on a suitable participativestructure and a change of heart on the part of employers and employees,
which may take a long time to develop. To expedite this development,
some sort of legislative action is necessary.
9. There could be the danger of a major portion of the resources of theenterprises being diverted to workers without much consideration for
further investments. It may be desirable to reserve a certain percentage of
the resources for reinvestment, either through mutual agreement or
legislation.
10. The financial cost of participation should not exceed the values,economic and other wise that come from it. Employees can not spend all
their time in participation, to the exclusion of all other work completed.
Ethical Perspective: -
Participative management has ethical dimensions also. There are five
ethical perspectives involved in participative management:
The first ethical stems from the fundamental objective of anymorality-the impartial promotion of human welfare. This
impartiality requires a fair hearing for the interests of every person
in decisions concerning policies that affect their lives.
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The second principle requires the need to recognize the inherentvalue and dignity of the human being. One traditional basis for that
believe in dignity of the human being derives from the fact that
individuals are agents capable of free and rational deliberation.
The third ethical perspective relates to the assumption thatemployees who believe themselves powerless will loose
psychological good of self-respect. If all persons should be treated
with dignity, they deserve the conditions that contribute to their
sense of dignity or self efficacy. The self-worth the individual
enhances when he/she is allowed to exercise his or her capacities in
complex and interesting activities. Such activities exhibit him or her
as an autonomous human being this necessitates participation by
workers in corporate decisions. An employees sense of self respect
depends on his or her participation in decision making.
The fourth ethical principle supporting participation relates to themental and physical health of employees. It is well known that
repetitive work without control over ones own activities causes
worker alienation. Alienated individuals suffer from mental
disturbance and stress related physical illness. Since mental and
physical health are important human assets, there is moral
justification to protect them. Worker participation in corporate
decisions in a sure way to minimize the affects of alienation at work
place.
Finally, ethical justification for worker participation is derived fromthe negative consequences of hierarchal and authoritarian
organizations of work. Such organizational structures deny the
workers their voice in decision making. Such deprived employees
develop empathy towards any democratic process.
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IMPORTANCE OF PARTICIPATION: -
The greatest benefit of participative management is that the employee
identifies himself or herself with the work and this leads to an improved
performance. Participation tends to improve motivation because
employees feel more accepted and involved in the situation. Their self-
esteem, job satisfaction, and cooperation with the management will also
improve. The results often are reduced conflict and stress, more
commitment to goals, and better acceptance of a change. Employees may
also reduce turnover and absences when they begin to feel that working
conditions are satisfactory and they are becoming more successful in their
jobs.
Finally, the act of participation in itself establishes better work problems.
The management tends to provide workers with increased information
about the organizations finances and operations, and this helps
employees to give better quality suggestions.
1. MUTUAL UNDERSTANDING: -
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Participation brings the two parties closer and makes them aware of each
others problems. As a result a better understanding and mutual trust can
be created between the employer and the employee.
2. HIGHER PRODUCTIVIY: -
Cooperation between management and labour helps to increase
production and profits for the industry. Through participation workers
learn the problems of industry and better understand their role.
Participation improves employee motivation and job satisfaction, which in
turn increase their efficiency
3.. INDUSTRIAL HARMONY: -
Workers participation in management helps reduce industrial disputes
and to improve workers loyalty. Continuous dialogue between
management and workers improves peace in the industry.
4. INDUSTRIAL DEMOCRACY: -
Participation of workers in management brings in industrial democracy,
which is necessary for political democracy. Need for outside intervention
between employer and employees is eliminated and the workers are freed
from exploitation.
5.LESS RESISTANCE TO CHANGE: -Workers often resist change due to fear and ignorance. When workers
participate in the decision making, they come to understand that change is
ultimately for their own good. They become more prepared to adopt
themselves to technological and other changes made to improve
competitive position of the company.
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6. CREATIVITY AND INNOVATION: -
Participation encourages workers to think and take initiatives.
Participation is helpful in training and developing future executives.
Workers urge for self-expression is satisfied.
c Remove Conditi ons ofPowerlessness
Changes Leadership Reward System Job
Enhance Job-related self -
efficacy
Job mastery Role models Reinforcement Support
Perception of Empowerment
Competence High value Job meaning Increased use of
talent
Performance
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LIMITATIONS OF PARTICIPATION: -
Participative management suffers from many limitations. These are:
1. Technology and organizations today are so complex that specializedwork-role are required, making it difficult for people to participate
successfully if they go very far beyond their particular environment.
2. Another issue is an employees right-not to participate. There is noadvice that participation is good for everybody. Many people dont
want to be bothered with participation.
3. Another problem is that participative situations can be usedcovertly to manipulate employees. This manipulation is not
necessarily done by the management. It may be by the union or by
undercover cliques led by members skilled in group dynamics-the
social engineers of consent.
4. The feudalististic concept of the master and the servant is stillprevalent among industrial workers, especially in India. Workers
have an innate feeling that they are born to serve and not to rule.
Participative management, naturally, is of little interest to such
workers.
5. The role of trade unions in promoting participative management isfar from satisfactory. Most of the unions indulge in politicking and
little to think about participation. The result is that the workers
perceive a trade unions role as crises-oriented and not as extending
beyond certain individual problems. Naturally, workers dont expect
their unions to play a major role in participation.
6. The unwillingness of the employees to share power withrepresentatives, the disinterest of the workers, the perfunctory
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attitude of the government towards participation act as stumbling
blocks in the way of promotion of participative management.
IFFCO A UNIQUE EXPERIMENT IN COOPERATION
Farmers dream to have theirown unique organization, which can produce and
make available quality fertilizers to them at their door step was successfully realized
with the formation of IFFCO- a pioneer in Indian Cooperative Movement. Indian
Farmers fertilizer Cooperatives Limited (IFFCO) was registered as a multi-unit
cooperative society on 3rd November, 1967 as a unique experiment in Indian
Cooperative Movement in which farmers cooperatives joined hands and formed
their own organization with broad objectives augmenting, fertilizer production,
ensuring fertilizer availability at farmers doorstep, strengthening cooperative
fertilizer distribution system and educating, training and guiding the farmers for
improving agricultural productivity and rural economy.
IFFCO got technical assistance from CFI, USA to create a success story Today, IFFCO
has emerged as the largest producer and distributor of fertilizers in the world.
Indian farmers today take pride that their Society produces over 60 lakh tonnes of
fertilizer material every year and distributes through cooperative channel. IFFCO, asignificant player in promoting Indias green revolution, had always been on the
forefront of spreading the benefits of latest advancements in science and technology
for the welfare of rural India. The Society had been bestowed with Best
Management Work Force in India Award instituted jointly by M/s. Hewitt
Associates and CNBC TV 18.
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From its very inception, IFFCO has been performing exceedingly well. In fact, IFFCO
name has assumed the hallmark of success. Over the years, it has grown in stature,
strength and stability and become the light-beacon for others. In just three decades,
it has turned out to be an institution with immense contribution in National
progress.
IFFCO is the federation of more than 35,000 societies most of them being village
cooperatives spread all over India. This institutional organization is unique one in
the sense that the farmer owners represented through their village cooperatives
also the customers of its products.
IFFCOs four most modern plants are located at Kalol, Kandla in Gujarat and Phulpur,
Aonla in Uttar Pradesh having the total annual production capacity of 4.7 Million
tones of fertilizers. IFFCOs all the plants have been achieving the annual capacity
utilization in the range of 112-120 %.
COOPERATIVE MIGHT: -
IFFCO, which has made a humble beginning with membership of 57
cooperative societies in 1967-68, had grown in strength and stature and
has 37,381 member cooperative societies in its fold as on March 31, 2005.
Indian cooperatives initially contributed a sum of Rs. 6 lakh in the Share
Capital of IFFCO in 1967-68, which has now grown to a whooping
Rs.421.08 crore. Today, it is a Society of the farmers, by the farmers, for the
farmers.
PRODUCTION: -
The Society has to its credit four state of the art fertilizer plants at Kalol and Kandla
in Gujarat and Phulpur and Aonla in Uttar Pradesh. During the year 2004-05 all four
fertilizer units together produced 61.54 lakh of fertilizer material, registering overall
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capacity utilization of 101 per sent in nitrogenous fertilizers and 114 per sent in
phosphatic fertilizers.
The Kalol Plant that went on commercial stream in 1975 comprises plants for
production of Ammonia, Urea and Dry ice. It produced 5.55 lakh tonnes of urea with
a capacity utilization of 102 per sent during the year 2004-05.
The Kandla unit also commenced commercial production of DAP and NPK in
varying grades in 1975. During 2004-05, the plant churned out 24.40 lakh tonnes of
NPK/DAP< attaining a capacity utilization of 114 per cent.
The Societys twin plants at Phulpur near Allahabad Produced 14.29 lakh tonnes of
urea by achieving a capacity utilization of 100 per sent. The unit bagged FAIs
runner-up Award for 2003-04 for best Overall Performance of an operating unit for
nitrogen (Ammonia plant). It had also been recipient of National Energy
Conservation Award 2004 (Certificate of Merit).
Similarly, IFFCOs units at Aonla-1 and Aonla-11 near Bareilly accounted for
production of 17.30 lakh tonnes of Urea with a capacity utilization of 100 per sent
during 2004-05.
The Society contributed about 18.3 per cent to countrys total nitrogenous fertilizer
production and 23.5% to total phosphatic fertilizer production during 2004-05
while plant productivity stood at 1510 tonne/person.
The Society further excelled in the field of energy conservation by clocking the
overall annual energy of 6.138 Gcal/tonne of urea, which favorably compares with
the previous lowest of 6.11 Gcal/tonne the year before.
MARKETING: -
Besides producing fertilizers, IFFCO realizes the importance of reaching out to
farmers at the right time. It markets and distributes fertilizers through an impressive
network of five Zonal Offices, 18 State Offices, 62 Area Offices and 158 Farmers
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Service Centers. The marketing of IFFCOs products NPK/DAP/UREA is channeled
through the cooperatives.
During the year 2004-05, IFFCO has notched up a record sale of 64.64 lakh tonnes of
fertilizer material comprising 36.70 lakh tonnes of urea and 27.94 lakh tonne of
NPK/DAP against the sale of 60.54 lakh tonne of fertilizer material in the previous
year. The year also witnessed the best ever marketing productivity of 4042
tonne/head.
FINANCIAL PERFORMANCE: -
Maintaining its streak of excellence IFFCO has recorded a turnover of Rs. 7224 crore
and harvested pre-tax profit of Rs. 470.92 crore during the year 2004-05 while net
worth of the Society stood at Rs. 3300 crore.
IFFCO has paid dividend for the year 2004-05 @ 20 per cent of the paid up equity to
its shareholders for the fourth consecutive year.
IMPETUS TO COOPERATIVE MOVEMENT: -
Right from the beginning, IFFCO has been sparing no efforts to educate and inform
the farmers on various packages of practices through its dedicated field team at the
grass root level. Its need-based educational and promotional programmes like field
demonstrations, field days, farmers meetings, seed multiplication, village adoption,
crop seminars, special campaigns are proving to be effective in transfer of
technology.
In a bid to improve economic viability of cooperative societies, IFFCO has been
developing some of the adopted societies as IFFCO franchisees by giving them the
business of rake handling, transportation and warehousing of IFFCO fertilizers.
Strengthening nations cooperative fabric has been IFFCOs principal forte. To make
grassroots cooperative societies healthy, strong and vibrant, IFFCO has been paying
patronage rebates. IT has promoted IFFCO-NCDC societies and has instituted
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Sahakarita ratna and Sahakarita Band Awards. Lectures on Cooperation in
memory of Pandit Jawaharlal Nehru are also regularly arranged.
RURAL DEVELOPMENT PROGRAMMES: -
The Society initiated development of model agricultural villages through its village
Adoption Programme. The programme started with an objective to bring about over
all development in the living standards of rural community through integrated rural
development with particular emphasis on agriculture development, creation of
drinking water facilities, medical and veterinary care. During the year 2004-05, it
adopted 420 villages most of them economically backward, under this programme.So far, over 3300 villages have been benefited under this scheme since its inception
in 1975-76.
The Societys 127 Storage-cum-Community Centers set up through out the country
are being utilized for storage of fertilizers and agricultural inputs apart from
providing venues for organizing agricultural extension activities and social functions
for villagers in their respective areas.
INVESTMENT OUTSIDE IFFCO: -
Apart from its own growth and service to farmers, IFFCO has contributed
towards creation and development of other organizations. It has
contributed 24.9 per sent equity (Rs. 7.97 crores) in Godavari Fertilizersand Chemicals Ltd. (GFCL) which has a plant at Kakinada. IFFCO is also a
joint venture partner in Industries Chimiques Du Senegal (ICS) that
produces Phosphoric acid in Senegal. It has also contributed to the equity
of Indian Potash Limited (IPL), Maharashtra State Cooperative Ltd., Indian
Tourism Cooperative Ltd. (COOPTOUR) and National Film and Fine Arts
Cooperative Ltd. (NAFFAC).
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IFFCO-TOKIO GENERAL INSURANCE COMPANY LIMITED: -
Pursuant to IFFCOs plans to diversify into areas other than fertilizers, IFFCO and
TOKIO Marine and Fire Insurance Co. Ltd., Japan, established a joint venture
company known as IFFCO-Tokyo General Insurance Co. Ltd. (ITGL) for undertaking
general insurance business in India. IFFCO has subscribed to 51% equity in the
shareholding of ITGL, while 26% equity is held by the TOKYO-Marine and Fire
Insurance Co. Ltd.
ITGL operates in four zones with a network of 41 offices across the country. The
company launched 48 products to meet the market need for almost all thesegments.
The company during the year has earned gross Written Insurance Premium of Rs.
502 crore registering a growth of 55% over the previous year.
NATIONAL COMMODITY & DERIVATIVE EXCHANGE
LTD.(NCDEX): -
To empower the farmers by enabling them to get reasonable prices fortheir produce and also to reduced the price risk through hedging; IFFCO
has acquired a 12% stake in National Commodity and Derivative Exchange
Ltd. (NCDEX). NCDEX is a leading national level exchange offering Futures
Trading in commodities, most of which are agro-commodities. The
operation of this exchange will provide a cushion against the inefficiencies
of the current trading system and hence, enhance economic welfare offarmers.
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NATIONAL COLLATERAL MANAGEMENT SERVICES LTD.(NCMSL): -
IFFCO Along with seven other institutions co-promoted National Collateral
Management Services Limited (NCMSL) on September 28,2004. IFFCO
holds 13.33% equity in NCMSL, which is first national level collateral
Management Company to be set up in India. It would provide services in
agricultural sector as well as Industrial sector.
INDIAN FARM FORESTRY DEVELOPMENT COOPERATIVE LTD.
(IFFDC):
Under the joint Contribution Agreement signed with India-Canada Environment
Facility (ICEF), IFFCO had promoted Indian Farm Forestry development
Cooperative Limited (IFFDC) as a separate Multi State Cooperative Society with the
basic objective of development of wasteland and to enhance the socio-economic
status of the rural poor.
ICEF-IFFDC Project implemented the afforestation and rural development work in
the States of Uttar Pradesh, Madhya Pradesh and Rajasthan by promoting 113
Primary Farm Forestry Cooperatives Societies (PFFCS), with a membership of
23150 covering 21451 hectare of different categories of wasteland against the
target of 20,000 hectare. Women constitute an impressive 37 percent of the total
membership.
IFFDC and five PFFCS prompted by IFFDC bagged the prestigious IndiraPriyadarshani Vrikshamitra Award instituted by the Ministry of Environment and
Forests.
IFFCO FOUNDATION: -
IFFCO laid the foundation of a Think Tank and Brain Bank named IFFCO
Foundation with a primary aim to focus on strengthening primary
cooperatives, social human resources and culture development in
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cooperative sector, empowerment of women and youth, financial
discipline and reforms in cooperatives. Eminent experts are assisting the
Foundation by taking up various programmes.
CAPACITY ENHANCEMENT: -
IFFCO is also planning to carry out further de-bottlenecking of the exiting plants to
enhance the capacity of Urea production by about 5 lakh tonnes per annum. The
Naphtha based Phulpur Plant is being converted to use Re-gasified Natural Gas
(R_LNG) for which GAIL is laying a gas pipeline of around 150 km to connect
Phulpur plant with the HBJ Gas pipeline for supply of R-LNG. The total estimatedcapital investment for this project is Rs.480 crore and will generate an additional
earning of Rs. 115 crore per annum for the society after implementation.
ENERGY SAVING SCHEME: -
IFFCO has embarked upon a massive Energy Saving Schemes Project for all five
Ammonia Plants at Kalol, Phulpur-1 & 11 and Aonla-1 & 11 at an estimated capital
investment of Rs.480crore. The energy saving measures consists of incorporation of
techno-economically feasible schemes such as LTS Guard Bed, S-50 Converters,
Make-up, Gas Chiller and Dryer, modifications in Syn. Gas Compressor and CO2
Removal system etc. The Society envisages an earning of Rs. 120 crore per year after
the implementation of this project.
IFFCO KISAN SEWA TRUST: -
A Charitable Trust known as IFFCO Kisan Sewa Trust(IKST) was
established to provide relief and rehabilitation to the victims in the wake
of natural calamities like floods, earthquakes, cyclones, fires, landslides
and droughts etc. The Trust has also undertaken programmes for the
welfare and critical medical attention of needy farmers including
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programmes and projects aimed at improving the quality of life of affected
farmers.
COMMUNICATION/ INFORMATION TECHNOLOGY: -
Apart from various decision support system based on Information Technology in
the area of HR, Marketing, Finance, Materials, Production and maintenance, IFFCO
has taken initiative to promote e-culture in rural India, It has developed and installed
touch screen based multilingual kiosks having web based services to provide
exhaustive information on Agriculture, Fertilizer Industry, Agro-Chemicals, daily
Mandi information and information on Cooperative Sector.
The latest initiatives taken by the society are in the areas of e-
procurement and e-tendering and e-recruitment. IFFCO is among the first
one in the country to implement e-procurement based on public key
infrastructure.
IFFCO ACQUIRES WORLDS LARGEST DAP PLANT:
16th September, 2005 was another momentous date for the fertilizer cooperative
major IFFCO. In a historic deal the largest ever in the industry; IFFCO acquired
the DAP, NPK and phosphoric acid facilities at Paradeep in Orissa from Oswal
Chemicals & Fertilizers Ltd. The deal was stuck between IFFCO and Oswals for a sale
consideration of Rs. 2180 crore that includes banks and financial institutions
exposure of Rs.1915 crore.
The Paradeep facility includes a two million tonne capacity to produce both DAP and
complex fertilizers annually. It also has a phosphoric acid plant along with railway
siding facility.
The acquisition comes in the wake of the VISION 2010of the organization, which is
geared up to take new challenges and opportunities in its stride. The facility will
increase the complex fertilizer capacity of IFFCO by 2 million tones strengthening
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its business, assisting its efforts to bring in more opportunities to serve the farmers
of the country.
The Oswal Chemicals and Fertilizers plant, commissioned in April 2000 is the
worlds largest grassroots Di-ammonium phosphate (DAP) plant, can produce 2
million tonnes of the fertilizer a year. In terms of nutrients, the production capacity
amounts to 0.8 million tonnes of P2O5 and 0.325 million tonnes of N per annum.
IFFCO has acquired the Di-ammonium phosphate (DAP), Nitro-phospo-potassium
(NPK), and Phosphoric Acid facilities of Oswal Chemicals and Fertilizers Ltd. along
with the entire Oswal Township. Plant capacities:
DAP/NPK : 2 Million Tons/Year
Sulphuric Acid: 7000 TPD
Phosphoric Acid: 2650 TPD
COOPERATIVE RURAL DEVELOPMENT TRUST (CORDET): -
IFFCO promoted Cooperative Rural Development Trust (CORDET) in the year 1979
to provide education and training to farmers on various aspects of crop production,
horticulture, animal husbandry, farm machinery etc.
Land for CORDET adjacent to Phulpur plant of IFFCO was made available by Motilal
Nehru Memorial Trust and CORDET has established Motilal Nehru Farmers
Training Institute at Phulpur. At CORDET, Phulpur the training programmes are of
one-six week duration, while at CORDET, Kalol training programmes of one-two
weeks duration are held on different aspect related to farm production. Besides
facilities for seed production and soil testing with an annual analyzing capacity of
25000 soil samples are set up. IFFCOs field staff collects the soil samples and
forward them for its analysis. Farmers are communicated the results and they are
encouraged to apply nutrients based on soil test. At CORDET, Phulpur a bio-fertilizer
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unit was established in 1996-97 with an annual capacity of 75 MT of different
strains. Bio-fertilizers are sold through IFFCOs Farmers Service Centers and
Cooperative societies and also distributed to the farmers as one of the component of
CIP.
Development work at Kandla was started from July, 1999. Total area of the farm is
74 ha. CORDET, Nellore has undertaken its activities on 54 ha area. Fencing in some
area has been completed. Annual maintenance work was undertaken on plants
such as eucalyptus, coconut etc. Propagation of mother plants for orchard of mango,
sapota, gauva, etc. have also been done. The plants are progressing well. Under
paddy cropping sequence, seed multiplication programme was undertaken. Water
harvesting tanks have been developed along the slope of the farm and installed
pump set to irrigate existing crops.
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PROPOSALS UNDER CONSIDERATION/IMPLEMENTATION
A. ICS Expansion Project: -
IFFCO is partner in a joint venture company, ICS Senegal since 1984 for manufacture
of phos. acid. The capacity, of the existing plant is 330,000 MT P2O5 per annum, is
being further expanded to 660,000 MT P2O5 per annum at a total estimated cost of
US$ 250 million. IFFCO's equity participation in the expansion project is US$ 20
million out of the total equity capital of US$ 100 million. The expansion plant is
expected to be commissioned shortly.
B. Oman India Fertiliser Project: -
Government of India and Government of the Sultanate of Oman signed an
Memorandum of Understanding (MOU) on July 30,1994 to initiate plans for
construction of ammonia/urea complex in Oman. The MOU was also signed by
KRIBHCO, RCF and OOC (Oman Oil Company) as co-sponsors. The Joint VentureCompany, with RCF, KRIBHCO and OOC as partners was formed in February 1998.
The project would be located in Qalhat near Sur on the East Coast of Oman, and have
a capacity of 16.52 lakh tonne of urea per annum. The plant capacities would be
2*1750 tonne per day for ammonia plant and 2*2530 tonne per day for urea plant.
Auxiliary facilities such as power plant, desalinated water plant, jetty, urea &
ammonia storage would be included in the project scope.
IFFCO has purchased the shares of RCF in Oman India Fertilizer Company (OMIFCO)
and become a partner in the Joint Venture Company on signing of the Amended and
Restated Joint Venture Agreement between IFFCO / KRIBHCO and Oman Oil
Company (OOC) on 20th October 2000.
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The project cost has been estimated at US$ 969 million and will be financed by debt
and equity in the ratio of 2:1. IFFCO & KRIBHCO will contribute US$ 80 million each
and Oman Oil will contribute US$ 160 million as their equity.
C. Nellore Fertilizer Project: -
Meeting of the PIB to consider the project was held on 29th April 1999. Final
decision from GOI is awaited. The validity of the bids for ammonia and urea plants
expired on 31.3.2000 and the bid bonds have been returned to the respective
bidders. In case of active consideration of the Project by GOI, fresh bids will be
invited. The estimated Project cost as per third estimate worked out in April 2001 isRs. 1946 crore.
D. Indo-Iran Qeshm Grassroots Project: -
IFFCO and KRIBHCO are exploring the feasibility of a Joint Venture Ammonia Projectin Iran in collaboration with Qeshm Free Area Authority having capacity of 1750
MTPD. The total project cost is expected to be US $ 262 million.
E. Venture Joint Phos. Acid Project with GFCL, CPG & GCT in
Tunisia: -
IFFCO and Godavari Fertilizers & Chemicals Ltd. (GFCL) have entered into a
Memorandum of Understanding with Groupe Chimique Tunisien (GCT) and
Compagnie des Phosphates de Gafsa (CPG) of Tunisia for a Phos. Acid project at
Skhira, Tunisia to set up a new Phos. Acid Project having capacity of 1.8 lakh tonne
P2O5 per annum and acquiring the existing Phos. Acid Plant of 3.6 lakh tonne P2O5
per annum capacity
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IFFCO's JV Indo-Egyptian Fertiliser Company launched in Egypt: -
World' s premier fertilizer cooperative (IFFCO), in collaboration with EI Nasar
Mining company (ENMC) launched Indo Egyptian Fertilizer Company (IEFC) in
Egypt on 21st November, 2005 for setting up a state of the art Phosphoric Acid
Project in at an estimated capital cost of US$ 325 million. The Project will be
financed with the debt equity ratio of 70:30. IFFCO is the major stakeholder with 76
percent in its equity participation while the balance 24 per cent will be held by
ENMC.
Egypt's largest rock phosphate mining company will supply rock phosphate, thebasic raw material for the Project while IFFCO will buy back the entire Phosphoric
Acid thus produced for its DAP Plant at Kandla. After the first Board Meeting of the
Joint Venture Company in Cairo, Sh. U.S. Awasthi, Managing Director, IFFCO, said that
the necessary land for construction of the Project at Edfu near the rock phosphate
mines has been allotted by the Aswan Governorate and the Project has been
accorded Free Zone status by the general authority for Investments and Free Zones,Egypt.
He disclosed that discussions with International Financial Institutions for syndication of
about US$ 220 million loan for the Project are in progress. He further informed that
with the commissioning of the Project scheduled in early 2009, IFFCO will have
assured supply of about one million tonne bulk Phosphoric Acid for its Kandla Plant.
Sh. U.S. Awasthi said that Sh. Surinder Kumar Jakhar, Chairman of IFFCO has also
been elected Chairman of Indo Egyptian Fertilizer Company (IEFC).
IFFCO - Chhattisgarh Power Ltd. (ICPL): -
Share Holders Agreement was singed between fertilizer giant, Indian Farmers
Fertilizer Co-operative Limited ( IFFCO) and Chhattisgarh State Electricity Board
(CSEB) paving way for the incorporation of a Joint Venture Company named IFFCO
Chhattisgarh Power Ltd. (ICPL). Agreement to this effect was signed by Dr U S
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Awasthi, Managing Director, IFFCO and Shri Rajib Ranjan, Chairman, CSEB, on 3rd
Nov. 2005 at New Delhi. Earlier IFFCO had signed an MoU with Government of
Chhattisgarh and Chhattisgarh State Electricity Board (CSEB) for setting up a Mega
Power Project of 1000 MW in District Sarguja, Chhattisgarh.
Revealing details of the project Dr U S Awasthi, Managing Director, IFFCO & Shri
Rajib Ranjan, Chairman, CSEB said that the estimated cost of the Power Project will
be Rs. 4,500 Crores & the project financing will be on 70: 30 Debt- Equity pattern.
IFFCO and CSEB will share the equity in the ratio of 74% and 26% respectively. The
financial closure of the project is targeted to be achieved by December 2006. The
project will start generating power from year 2010. CSEB will off-take up to ninety
percent of power generated from the project. It is worth mentioning here that it is a
pit head Thermal Power Project which shall provide livelihood opportunities to the
people of under developed area of District Sarguja, Chhattisgarh
Dr U S Awasthi, MD IFFCO further added that IFFCO, under its expansion
programme VISION 2010, has decided to make a foray in the field of power so as to
provide another important input- Electricity to the farmers, apart from fertilizer &
seeds.
Oman India Fertiliser Company SAOC (OMIFCO): -
IFFCO has along with the Oman Oil Company SAOC ("OOC'') co-promoted The
Oman India Fertilizer Company SAOC (''OMIFCO''). Oman Oil Company SAOC
(''OOC'') is the single largest shareholder of the company with a total of 50% stake in
the company. IFFCO holds 25% of the entire share capital. OMIFCO has a modern
world scale two-train ammonia-urea fertilizer manufacturing plant at the Sur
Industrial Estate in the Sultanate of Oman.
The implementation of the project by a joint venture of Snamprogetti of Italy and
Technip - Coflexip of France under a lump-sum turnkey EPC contract started on
15th August 2002. Completion of construction, commissioning and performance
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testing was done within the budgeted cost and also on schedule date of 14th July
2005, which is the start date of Commercial Production.
The Complex is designed to produce 1.652 million tons per year of granulated urea
and 0.255 million tons per year of surplus ammonia using natural gas as feedstock.
Both the products are being imported to India. The Government of India (''GOI'') will
off take the urea production and IFFCO will off take the surplus ammonia
production. The Oman Ministry of Oil and Gas (''MOG'') will supply the gas feedstock
under long-term agreements.
Mission OF IFFCO: -
To provide to farmers high quality fertilizers in right time and in adequatequantities with an objective to increase crop productivity.
To make plants energy efficient and continually review various schemes toconserve energy.
Commitment to health, safety, environment and forestry development to enrichthe quality of community life.
Commitment to social responsibilities for a strong social fabric. To institutionalize core values and create a culture of team building,empowerment and innovation which would help in incremental growth of
employees and enable achievement of strategic objectives.
Foster a culture of trust, openness and mutual concern to make working astimulating and challenging experience for stake holders.
Building a value driven organization with an improved and responsive customerfocus. A true commitment to transparency, accountability and integrity in principle
and practice.
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To acquire, assimilate and adopt reliable, efficient and cost effective technologies. Sourcing raw materials for production of phosphatic fertilizers at economicalcost by entering into Joint Ventures outside India.
To ensure growth in core and non-core sectors. A true Cooperative Society committed for fostering cooperative movement in thecountry.
Emerging as a dynamic organization, focussing on strategic strengths, seizing
opportunities for generating and building upon past success, enhancing earnings to
maximize the shareholders' value.
VISION 2010: -
In order to maintain the sustained pace of remarkable growth the society is in the
process of formulating another growth plan Vision 2010 which aims at: Attaining
an annual turnover of Rs. 15000 crore by 2010; Installation of Ammonia and Urea
plants including acquisition of fertilizer units; Backward integration to meet feed
stock requirements such as Phosphoric acid; Generation of Power,
Exploration/distribution of Hydrocarbons; Production and marketing of micro-
nutrients, seed, bio-fertilizers, pesticides etc; Value addition to agri-products and
marketing; Manufacture of Petrochemicals; Banking and Financial Services and
Information Technology and IT enabled services.
IFFCO has also embarked on a $1 billion investment plan to augment the indigenous
fertilizer production capacity as well as saving in energy consumption in its Urea
Plants. Under this expansion plan:-
A Phosphoric Acid Plant in Egypt, with a capacity of approximately 5 lakh tonnes of
P2O5 per annum will set up as a joint venture with state owned mining company of
Egypt namely EI Nasar Mining Company (ENMC). Under the arrangement
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phosphate rock will be mined in collaboration with ENMC and IFFCO will buy back
the produced phosphoric acid.
A Phosphoric Acid Plant in Kutchh district in Gujrat with a capacity of approx. 5 lakh
tonnes per annum of P2O5. This plant will be wholly owned by IFFCO.
DAP/NPK Plant with an additional capacity of 18 lakh MT per annum of fertilizer
will be set up in Kandla.
Discussion with a government entity to undertake mining of rock phosphate in
Egypt is in progress. This will involve production of 20 lakh tonnes of rock
phosphate. The rock from these mines would be used for the Phosphoric Acid Plant
in India.
The Society has entered into MoU with Government of Chhattisgarh and
Chhattisgarh State Electricity Board (CSEB) for setting up 1000 MW coal-based
Power Plant at a cost of Rs. 4500 crore in Sarguja district. CSEB will contribute 26
per cent equity while IFFCO will have the balance 74 per cent. The project is
scheduled for commissioning in the year 2009 and shall achieve full capacity in
2011. The project will benefit the state and its farmers by making available
substantial quantity of energy at low tariff.
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MAGAZINES PRODUCED FROM IFFCO & ITS VARIOUS PLANTS: -
IFFCONEWS:- It is home magazine of IFFCO,
AONLA JYOTI:- It is home magazine of IFFCO Aonla,
ASHPANDAN:- It is home magazine of IFFCO Phulpur,
SAHYOG:- It is home magazine of IFFCO Kandla,
KASTOORI:- It is home magazine of IFFCO Kalol.
Inauguration of IFFCO's New Corporate Office - IFFCO Sadan: -
IFFCO's New Corporate Office, IFFCO Sadan, C-1, District Centre, Saket Place, New
Delhi. , Was Inaugurated by Mr. Surinder Kumar Jakhar, Chairperson IFFCO at 10:26
AM on March 02 , 2006. The Board of Directors, Managing Director and all the
Senior Executives of IFFCO were also present at the event . On this auspicious
occasion entire IFFCO family participated in the havan and puja in the premises of
'IFFCO Sadan'.
MANAGEMENT (IFFCO): -
The Representative General Body (RGB) which is the General Body forms
the supreme body that guides the various activities of IFFCO. The RGB
consists of :
1. Members of the Board of Directors.
2. One delegate from each of the Member Societies holding shares of
the value of Rs.100 thousand and above; such delegate shall be as per the
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provisions of the Multi-State Cooperative Societies Act/Rules as amended
from time to time;
3. Delegates to be elected from amongst the representatives of
Member-Societies (other than Members holding shares of the value of
Rs.100 thousand and above) in each State/ Union Territory at the rate of
one delegate for every 200 societies or part thereof. However, the
maximum number of such delegates from any State / Union Territory shall
not exceed 25. Such elected delegates shall be as per the provisions of the
Multi-State Cooperative Societies Act/ Rules amended from time to time.
The Board of Directors of IFFCO carries out all functions as specified
under the Multi-state Cooperative Societies Act/Rules. The Board of
Directors frame policies, direct the various activities of the Society, and
under take any other activities conducive to overall growth and
development of Societies. The Board is headed by the Chairman.
The Managing Director is the Chief Executive of the organization with
responsibilities for general conduct, supervision and management of day
to day business and affairs of IFFCO. The Finance Director oversees the
financial aspects and the Marketing Director looks after the marketing
functions of IFFCO. These three functional directors are assisted by Senior
Executives who are experts in various disciplines. : -
AONLA UNIT: -
The flagship of IFFCO, Aonla Unit is located in the Gangetic Plains of Uttar Pradesh in
Bareilly district about 28 Km. South-west on Bareilly-Aonla Road.
Aonla unit, an Ammonia-Urea complex, is comprised of two phases; Aonla-1 and
Aonla-11. The total capacity of Aonla unit including both phases is 8,91,000 MTPA
for Ammonia and 14,52,000 MTPA for Urea having two streams of Ammonia and
four streams of Urea. The natural gas from HBJ pipeline being supplied from
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Bombay High is the feedstock for the plants. Aonla-1 was commissioned in May,
1988 and Aonla-11 in December, 1996. Both Aonla-1 & 11 units are achieving
average annual capacity utilization of 116%.
IFFCO Aonla unit is one of the most efficient and quality a well as environment
oriented unit so that M/s KPMG Peat Marwick, a quality registrar has certified it as
ISO:9002 unit and M/s BVQL London has accredited it as ISO:14001 unit.
The unique feature of Aonla Plant is that it is having Zero Effluent technology.
Whatever effluent is generated, is used in the irrigation of 80-250 meter wide Green
Belt which has been developed around the plant and township. Vermicomposting
Plant having production capacity of 596 MT/year has been installed in Township for
conversion of biodegradable waste to Vermicompost.
Aonla unit takes pride in its contribution to the social welfare of surrounding villages
by implementing various developmental schemes.
True to the Mission of IFFCO: In the services of farmers, Aonla unit is putting all
round efforts in the service of the society for National progress.
Paul Pothen Nagar, the township for the employees, boasts of most modern facilities
and is a beautiful place to live in.
QUALITY POLICY OF IFFCO, AONLA UNIT: -
IFFCO Aonla is committed to achieve satisfaction of its cooperative societies, farming
community and customers by manufacturing and supplying specified quality
product by pursuing:
Improving Technology for Enhancing / Maintaining productivity and growth, Creating safe & healthy working conditions and eco-friendly environment, Co-operation and team spirit,
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Development of human resources.
ENVIRONMENTAL POLICY OF IFFCO, AONLA: -
It unit is committed for continual improvement and protection of environment by
setting & reviewing the objectives and targets through environmental management
system focusing at :
Compliance of legislation related to stack emissions, effluent discharge, ambientair and water quality.
Conservation of natural resources, Emergency preparedness for safety of plant and concerned personnel, Effluent and waste minimization, Development of all-round awareness and competence on environment issues.
SAFETY PRACTICES :-
The quality level of Aonla unit is reflected in its safety performance also. Aonla unit
has observed accident free period for almost four years. Several safety features are
in built in the design of the plant. Longest continuous accident free running figure of
996 days has been achieved which is equivalent to 7.82 million man-hours. A
detailed disaster management action plan has been prepared to overcome any
unforeseen occurrence. Fire alarm system network has been installed and
commissioned throughout the factory consisting of automatic fire detection system
and manual call alarm system.
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E NV I R O N M E N T F RIENDLY APPROACH: -
Implementation of Environmental Management System- ISO 14001, Developing the environment & natural surroundings in Plant & Township toupgrade the quality of work life,
Green Belt Development, Use of effluent water for development of Green Belt, Ban on use of Polythene bags in the township, Tree Plantation drive, Conducting awareness programmes to cover all employees on environmentalissues.
COMMUNITY DEVELOPMENT: -
IFFCO Aonla Unit is driven by a unique sense of social responsibility and always
strives to improve the socio-economic conditions of inside and outside the factory
complex. IFFCO Aonla unit has provided direct as well as indirect benefits to people
in villages surrounding the fertilizer complex. 210 villagers have derived direct
benefits in the form of direct employment while the other villagers, from whom land
was acquired got indirect benefits through various employment opportunities like
providing goods and services to the inmates of IFFCO township, working as
contractors etc.
WELFARE ACTIVITIES: -
IFFCO-Aonla Unit initiates and implements various programme out of its welfare
fund. Following programmes are being implemented under these schemes :-
Health Camp,
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Eye Camp, Animal Health Campaign, Education Programmes on improved methods of cultivation, Construction of Village Path Way, Distribution of Plants through Social Forestry, Drinking Water Facilities like providing Hand Pumps in Villages, Construction of Bus Stops, Financial aid to schools / institutions of nearby area.
THE SALIENT FEATURES OF AONLA UNIT :-
(A) Particulars Aonla-1 Aonla-
11
Capacity (per annum) Capacity (per annum)
Ammonia 5,01,600 MT 5,01,600 MT
Urea 8,64,600 MT 8,64,600 MT
Project Zero Date 08.01.1985 30.09.1993
Mechanical Completion 08.01.1988 30.11.1996
Ammonia Production started 15.05.1988 13.12.1996
Urea Production started 18.05.1988
26.11.1996(unit-31)
18.12.1966(unit-41)
Commercial Production started 16.07.1988 25.12.1996
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Feedstock Natural Gas Natural Gas
With Naphtha
Project Cost (Rs. in crores) 652 955
Guaranteed Specific Energy per
MT Ammonia 8.07 GCal. 7.54 GCal. With
Q NG+ Naphtha
Urea 5.78 GCal. 5.59 GCal.
Plant Technology: -
Haldor Topsoe, Denmark Ammonia Ammonia
Snam Progetti, Italy Urea Urea
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Consultants: -
Development Consultant Ltd. & TEC Steam & Power Generation, Offistes
And PH Plants of both phases
PDIL and HTAS Ammonia Ammonia
PDIL and Snam Progetti Urea Urea
Dedicated to Nation by honble 17.05.1989 29.05.1997
PRIME MINISTER Late Sh. Rajiv Gandhi Sh. I. K. Gujral
(B) Major InputsNatural Gas 1.7 MMSCMD 1.7MMSCMD
(C) Plant and Township Area 273 Acres
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AONLA UNIT HAS BAGGED FOLLOWING AWARDS: -
IFFCO AONLA Unit has been awarded THE RAJIV RATNA NATIONAL AWARDfor EXCELLENT INDIAN INDUSTRIES - BEST EXECUTIVE GOLD AWARD.
Yogyata Praman Patra for developing and implementing effectiveOccupational Safety and Health Management System and Procedures for the
year 2004 from National Safety Council.
National Safety Award for outstanding performance in Industrial Safety asRunner-Up during the year 2004 based on Longest Accident Free Year.
IFFCO Aonla Unit has been awarded Indo-German Greentech EnvironmentExcellence Award (1stPosition) for the year 1999-2000.
IFFCO Aonla Unit has been awarded Indo-German Greentech EnvironmentExcellence Award (2nd Position) for the year 2000-2001.
Fertilizer Association of India's award for excellence in safety for the year2001-02.
National Safety Council of India's safety award, 2000 & 2002 (PrashanasaPuraskar) for developing and implementing very effective occupational
safety and health management system and procedures and achieving very
good performance.
AONLA - I: -