A Third Factor in Risk Assessment

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    RI S VAI H

    EDITED

    BY JAMES

    ROTH AND

    DONALD

    ESPERSEN

    A

    T0h'rd ar inRisk Assessmnt

    The

    FME

    process adds

    detection to

    the

    traditional

    considerations

    of

    likelihoo

    and

    significance when

    assessing operating

    reliability

    BY

    TOMMASO

    CAPURSO

    ISKS

    ARE USUALLY ASSESSED

    in line with The IIA's nterna

    tional

    Standardsfor

    he

    Profes

    sionalPractice flnternalAudit

    ingaccording

    to

    their likelihood

    and

    significance

    and

    with

    simple ratings

    of

    high,

    moderate,

    or low. This method

    is

    sufficient

    for

    most purposes,

    but

    a

    more

    rigorous process failure modes and

    effects analysis (FMEA) is

    worth

    con-

    sidering

    in some

    situations.

    FMEA

    emerged in the United States

    around the middle of the 20th century.

    It

    was

    first used in

    several

    advanced-

    technology

    areas, including the military

    and the aeronautic, nuclea'r, and elec-

    tronics

    industries.

    Today, it has

    spread

    to

    the

    automobile

    industry

    and,

    to

    a lesser

    extent, many other areas. FMEA

    was

    designed

    to

    analyze

    operating

    reliability

    qualitatively. It can also be used to help

    decide

    where to

    apply limited resources

    to achieve maximum risk reduction.

    In addition to likelihood (L)

    and

    sig-

    nificance (S), FMEA considers

    detection

    risk (D)

    the likelihood that a

    risk

    event

    will

    not

    be

    detected in time to prevent real

    damage. Each

    of the

    three factors

    is

    assessed

    on a io-point

    scale:

    E

    For

    likelihood (or

    frequency):

    io

    =

    very

    often; i

    = rarely.

    b

    For

    significance

    (or severity): io

    highiy

    serious; i = imperceptible.

    E

    For the

    probability

    of

    ack of

    detection:

    O

    =

    no

    chance of being detected;

    i

    strong chance of being detected.

    These three numbers

    are then

    multiplied

    to

    arrive

    at

    a risk

    priority number (RPN)

    ranging

    from

    i to

    i,ooo. The RPNs within

    a

    portfolio

    of

    risks can help managers

    decide where to allocate resources to reduce

    risk to

    the

    desired

    level

    cost-effectively.

    FMEA was recently used

    in an audit

    of

    telecommunications network management

    PRIORITIZING RISK

    MANAGEMENT

    ACTIONS

    The objective of the

    telecommunication

    network management audit was to

    eval

    ate

    management's problem-solving pr

    cesses

    and

    identify

    critical issues

    to

    impro

    customer service. Before the audit, ma

    agement had identified

    i2

    projects

    improve the

    network. The managers

    ask

    the auditors

    for help in prioritizing the pr

    jects, because their resources were limite

    Because the projects were designed

    reduce risks, the auditors decided

    to

    pe

    form

    a risk assessment. To

    begin,

    the aud

    tors helped management identify

    objectiv

    and the

    risks

    to accomplishing those obje

    tives.

    They

    identified io

    manageme

    objectives

    and

    six

    macro

    risks,

    which

    bro

    down

    into

    36 micro risks.

    To show the relationships among obje

    tives, macro

    and

    micro risks, and projec

    the auditors developed a matrix, a po

    tion

    ofwhich

    is

    shown in

    the RiskMatri

    on page

    73.

    Although helpful, the

    mat

    was

    not

    enough,

    because a single ri

    addressed by one project might be mo

    important than several risks addressed

    another project. A more precise

    assessme

    of the risks was

    needed to help manag

    ment

    prioritize

    the

    projects.

    The

    audito

    suggested

    using

    the

    FMEA

    approach, a

    management agreed.

    The first step was a two-hour FMI

    training session given by the audito

    to five

    line

    managers and

    operating pe

    ple. The internal audit department th

    facilitated a series of four control se

    assessment

    (CSA)

    workshops with th

    group,

    lasting three hours each.

    For the

    analysis,

    each

    micro

    risk with

    aproject-anX on the risk matrix-w

    identified

    as a

    failure mode, or

    wh

    could go

    wrong. Each of the IO9 failu

    modes was

    analyzed

    using the

    FM

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    RISK

    WATCH

    During the workshops, the

    auditors asked

    the

    group how each failure mode would

    be

    detected, how significant the failure

    would

    be,

    how likely

    it

    would be to

    occur,

    and how

    likely

    it

    would be to be detected

    in time

    to prevent real damage. The resulting RPN

    expressed the level

    of each risk as

    the

    net-

    work

    was

    currently functioning. This

    was

    not enough, however,

    for management to

    allocate resources. The

    managers still

    needed to know how much each risk could

    be

    reduced and at what

    cost. For exam-

    ple,

    if a

    failure mode

    with an RPN of 8oo

    can

    only be reduced to 7

    for

    sx

    while

    a

    failure

    mode with RPN of 5 can

    be

    reduced to I5o

    for the same cost, then

    the

    latter is

    a better

    risk-management decision.

    To complete

    the

    analysis,

    the

    auditors

    asked the

    group to identify the causes of

    each failure

    mode and

    develop

    preventive,

    detective,

    and corrective action

    plans to

    address

    them. The group also identified the

    person in charge

    of

    each

    plan, establish-

    ing

    accountability early.

    Finally,

    the

    group

    assessed the level of residual

    risk (RPN')

    for

    each failure

    mode

    if

    the action plan

    was

    undertaken. The

    difference

    between

    RPN

    and RPN'

    is the level of isk

    reduction to be

    achieved by each action

    plan.

    After

    the

    workshop,

    managers calculated

    the cost

    of

    corrective

    plans and arrived at the most

    cost-effective

    allocation of

    resources.

    REINVENTING THE

    AUDIT

    PROCESS

    Before usingFMEA on

    an audit project,

    the

    auditors practiced

    the technique on

    them-

    selves

    both

    as a learning

    experience

    and

    to

    improve their

    audit

    process. They

    used

    a

    more

    typical

    FMEA analysis and

    started

    by

    breaking

    their

    audit process

    down

    into 57

    subprocesses.

    Askingwhat could go

    wrong

    in

    each subprocess, they identified iI3 fail-

    ure

    modes. From that point,

    the analysis

    resembled

    the

    telecommunications network

    management audit.

    The

    auditors found

    that

    more

    than

    half

    the

    risk

    of

    audit

    failure comes during the

    planning phase,

    as

    shown

    in the Audit

    Process -Total

    RPN

    pie chart on this page.

    They calculated

    the total

    RPN of

    all

    II3 fail-

    ure modes

    to be 49,800. Of

    this

    total

    40

    percent of he

    risk

    resided

    in

    20 percent

    of he subprocesses.

    Prioritizing

    and carry-

    ing ou t their action plans,

    they

    reduced

    the

    RPN

    of

    the revised

    audit

    process

    to I8,I20.

    A VALUE ADDING TOOL

    Although

    not appropriate for

    most

    audit

    projects

    because

    of

    its complexity

    and

    the

    time

    required of management, the

    technique

    is

    worth

    considering when an

    opportunity

    arises. An

    FMEA

    exercise

    can

    expand

    the set

    of

    audit techniques

    available to

    internal

    auditors

    and

    pro-

    vide

    a forward-looking

    analysis of

    processes and systems.

    Internal auditors

    should recognize that

    the

    FMEA assessment

    is subjective. The

    RPN expresses a

    qualitative

    statement

    about

    each of

    the three

    risk assessment

    factors. As

    long

    as this is kept

    in mind,

    FMEA

    can be a

    valuable

    aid to but

    never

    a

    substitute

    for

    management's

    judgment.

    TOMMASO

    CAPURSO is head of the

    Technical and Systemic

    Audit Division

    at

    the

    Belgian State Railway Co. in Brussels.

    o comment o this article e-mail

    the

    author at [email protected].

    K

    eaders are encouraged to share

    emerging

    risk

    issues and best

    practices from

    their

    own

    audit

    experiences.

    To submit a

    Risk

    Watch article

    for

    consideration

    or

    to

    request coverage

    of a particular

    risk, e-mail

    [email protected].

    Failure

    Detection

    S L D

    RPN Causes

    Preventive,

    Person S L D RPN'

    Mode Method

    detective, in

    or

    corrective charge

    action

    A g

    S e

    m _m - K_

    1

    Preparation

    X Fieldwork

    M Communication

    L Follow-up

    Feedbacl tools

    i Adaptation score

    54.6%

    16.6

    22.1

    4.0

    0.8%

    2.0

    MANAGEMENT'S OBJECTIVES

    A _CA C D j

    B C D G I

    C,F,G,H

    Micro Risks

    ia

    ib ic

    id

    ie If

    2a 2b C 2d 3a

    3b

    3c

    3d 3e

    Project

    i X X

    X X X X X

    Project2 X X

    X

    =

    X

    X X - X - X

    Project3 1

    X

    X

    X X

    X X

    In his matrix, A, B, C,etc.,

    are

    the objectives;

    i

    2,

    3 are the

    macro

    risks;

    and

    a,

    b, c,etc., are the micro risl

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    COPYRIGHT INFORMATION

    TITLE: A Third Factor in Risk Assessment

    SOURCE: Intern Audit 60 no6 D 2003

    WN: 0333502742011

    The magazine publisher is the copyright holder of this article and it

    is reproduced with permission. Further reproduction of this article in

    violation of the copyright is prohibited. To contact the publisher:

    http://www.theiia.org/

    Copyright 1982-2003 The H.W. Wilson Company. All rights reserved.