A successful collaboration between manufacturers of high ... · PDF filein the biscuit and...

4
through, with large orders already acquired for complete systems in the chocolate and bakery industries! The ambitious target pursued by a young and enterprising management team is for both companies to establish themselves in the international market as two of the most important manufacturers and suppliers of high-tech systems, starting from the product coming out of the processing right through to the end of the line, guaranteeing reliable and high performance solutions. NEWS Number 01 - 2006 A successful collaboration between manufacturers of high tech systems in the biscuit and chocolate industry Automatic flow-wrapping line Automatic secondary packaging line CAMA NEWS Dir. Resp. F. Rigamonti Reg. N. 3/88 del 29/2/88 Trib. di Como "For some time now, the major food producers supplying the large retail store chains have felt an ever greater need for “turn key” packaging systems. We therefore believe that the most successful formula is a strong partnership between “superspecialists” in product handling, primary packaging and then final packaging into cartons, in order to ensure the end customer a greater added value in terms of reliability and technology. On the contrary, we do not see a great future in the present compromise offered by a number of companies in the market, who are generally highly specialised in supplying either the upstream or the downstream packaging segment but are unable to maintain the same level of technology and high quality over the entire system provided to the final customer” state Daniele Bellante, President of the Cama Group and Paolo Fioravanti, CEO of the PFM Group. Starting from this assumption, obviously supported by an in-depth analysis and knowledge of the business, two successful companies of the likes of Cama Group and SPS Italian Pack Systems (PFM Group) decided to create a CAMA-SPS pool of “superspecialists” in primary and secondary packaging systems able to supply complete high tech solutions. The company SPS has been manufacturing automatic lines (horizontal flow- wrapping machines, fillers, product feeding and automatic loading systems) since 1964. It was taken over by the solid PFM Group in 2003 and is a clear example of a business which is continuing to grow (the turnover has more than tripled in the last 3 years) thanks to the added value provided to its customers by the technological level of its systems. CAMA too, with its vast range of packaging machines and automated systems, boasts the same rate of growth and consolidation over the last four years in the secondary packaging system manufacturing market (16.5 million Euro turnover in 2003, approx 25 million Euro turnover in 2006). The CAMA-SPS project, set up in the second half of 2005, is based on integrated and joint technical development, as well as on commercial and marketing synergetic actions. The initial stage of the project saw the two companies heavily concentrating on training their respective sales forces and marketing departments on each other’s products. Parallel to this, their Research and Development departments started to work jointly on innovative solutions with the purpose of developing a truly integrated system, from the product feeding up to product loading into cardboard boxes or cartons. The results soon started to come

Transcript of A successful collaboration between manufacturers of high ... · PDF filein the biscuit and...

through, with large orders already acquiredfor complete systems in the chocolate andbakery industries! The ambitious targetpursued by a young and enterprisingmanagement team is for both companies toestablish themselves in the internationalmarket as two of the most importantmanufacturers and suppliers of high-techsystems, starting from the product comingout of the processing right through to the endof the line, guaranteeing reliable and highperformance solutions.

NE

WS

Num

ber

01 -

2006

A successful collaboration between manufacturers of high tech systemsin the biscuit and chocolate industry

Automatic flow-wrapping line

Automatic secondary packaging line

CAMA NEWS Dir. Resp. F. Rigamonti Reg. N. 3/88 del 29/2/88 Trib. di Como

"For some time now, the major foodproducers supplying the large retail storechains have felt an ever greater need for“turn key” packaging systems. We thereforebelieve that the most successful formula isa s t r o n g pa r t n e r s h i p b e t w e e n“superspecialists” in product handling,primary packaging and then final packaginginto cartons, in order to ensure the endcustomer a greater added value in terms ofreliability and technology. On the contrary,we do not see a great future in the presentcompromise offered by a number ofcompanies in the market, who are generallyhighly specialised in supplying either theupstream or the downstream packagingsegment but are unable to maintain thesame level of technology and high qualityover the entire system provided to the finalcustomer” state Daniele Bellante, Presidentof the Cama Group and Paolo Fioravanti,CEO of the PFM Group.Starting from this assumption, obviouslysupported by an in-depth analysis andknowledge of the business, two successfulcompanies of the likes of Cama Group andSPS Italian Pack Systems (PFM Group)decided to create a CAMA-SPS pool of“superspecialists” in primary and secondarypackaging systems able to supply complete

high tech solutions. The companySPS has been manufacturingautomatic lines (horizontal flow-wrapping machines, fillers,product feeding and automaticloading systems) since 1964. Itwas taken over by the solid PFMGroup in 2003 and is a clearexample of a business which iscontinuing to grow (the turnoverhas more than tripled in the last3 years) thanks to the addedvalue provided to its customersby the technological level of itssystems. CAMA too, with its vastrange of packaging machines andautomated systems, boasts the

same rate of growth and consolidation overthe last four years in the secondarypackaging system manufacturing market(16.5 million Euro turnover in 2003, approx25 mill ion Euro turnover in 2006).The CAMA-SPS project, set up in the secondhalf of 2005, is based on integrated and jointtechnical development, as well as oncommercial and marketing synergeticactions. The initial stage of the project saw

the two companies heavily concentratingon training their respective sales forces andmarketing departments on each other’sproducts. Parallel to this, their Researchand Development departments started towork jointly on innovative solutions with thepurpose of developing a truly integratedsystem, from the product feeding up toproduct loading into cardboard boxes orcartons. The results soon started to come

CONFECTIONERY: Complete line for packaging of chocolate bars

Forming machine

Loading unit

Lidding machine

Closing machine

5

876

Row distribution system

Re-feeding belt

No-Contact loader

Flow-wrapper

1

432

5

8

7

The secondary packaging section of the

line includes a twin head forming machine,

capable of running up to 120 boxes/minute

and of erecting both “e-flute” boxes as well

as solid board cartons, followed by a 2-axis

Thanks to 25 years’ experience in the

confectionery sector, CAMA-SPS have

jointly realized a complete system made of

by row distribution system (with one or more

rows in stand-by), re-feeding bi-directional

conveyor and two primary packaging lines.

Each of the primary packaging lines

comprises a row gap closing belt and

outfeed conveyor, 90° bend (layout

requirement), “no-contact” in-line automatic

feeder (for products that cannot be

accumulated) and horizontal flow-wrapping

machine.

- Specialised packaging design assistance

for the selection of the best package in

terms of quality and cost.

- Professional common Project Management

system and common Site Acceptance Test

(SAT).

6

1

2

34

robot, an electronically controlled lidding

machine and a belt drive closing machine

for packaging of products both into display

boxes and into 3-flap lid boxes.

The high quality and reliability of the system

allows a production speed up to 1200

chocolate bars/minute.

The final customer, an important European

producer in the Confectionery and Bakery

sectors, appreciated and selected

CAMA-SPS solution due to its high added

value, which can be summarised as follows:

- One single supply, highly engineered to

meet customers’ requirements.

- Common mechanical and electronic

components.

portioning loader, a high speed feedingsystem into the chain of the flow-wrappingmachine (up to 200/minute) and a flow-wrapping machine for products on edge.

The flow-wrapped products, arriving ona single lane at 140/minute, are collatedand loaded into an intermittent-continuousmotion horizontal electronic cartoningmachine with an output of up to 90cartons/minute.High production speed, flexibility andsmall footprint are some of the advantagesoffered by the CAMA cartoning machine.

BAKERY: Complete automatic line for packaging of biscuitson edge into cartons

High speed electronic cartoning machine

Flow-wrapper for biscuits on edge

Via Como, 9 - 23846 Garbagnate M.ro (LC) ItalyTel. +39 031 879811 - Fax +39 031 856373

www.camagroup.com

Salon de l'Emballage Paris France20-24 Novembre 2006 - Stand 5aD012

TOTAL Birmingham UK15-18 May 2007 - Hall 5 Stand 5262

INTERPACK Dusseldorf Germany24-30 April 2008

Via Salvemini 23 - 28012 Cressa (NO) ItalyTel: +39 0322 861100 - Fax +39 0322 861111

www.pfm.it

Loader

Feeding system

B.O.E. flowrapper

Infeed belts

Cartoning machine

1

432

1

2

3

54

5

CAMA-SPS experience in the bakery sector,with a wide range of installed solutions, hasonce more created a customised system tosatisfy the requirements of a leadingEuropean b iscu i ts manufacturer.The customer, appreciating the optimalquality-price ratio and the technological

advantages offered by CAMA-SPS,purchased an automatic packaging line for“petit beurre”-type biscuits on edge.The line is made up of a patented volumetric