A Study on the Supply Chain Performance of Manufacturing Industries in Union Territory of Puducherry...

download A Study on the Supply Chain Performance of Manufacturing Industries in Union Territory of Puducherry India.

of 9

Transcript of A Study on the Supply Chain Performance of Manufacturing Industries in Union Territory of Puducherry...

  • 7/31/2019 A Study on the Supply Chain Performance of Manufacturing Industries in Union Territory of Puducherry India.

    1/9

    A STUDY ON THE SUPPLY CHAIN PERFORMANCE OF MANUFACTURING

    INDUSTRIES IN UNION TERRITORY OF PUDUCHERRY, INDIA.

    C. Ganesh Kumar

    Ph. D Research ScholarDepartment of Management Studies,

    School of Management,

    Pondicherry University,Puducherry- 605014, INDIA

    Mobile: +91-97861-47867

    E-Mail ID:[email protected]

    Dr. T. NambirajanProfessor

    Department of Management Studies,School of Management,

    Pondicherry University,

    Puducherry- 605014, INDIA

    Mobile: +91-94433-84550

    E-Mail ID: [email protected]

    ABSTRACT

    The purpose of this research work is to empirically test the relationships among supply

    chain performance and business demographical variables.Data for the study were collected from asample of 255 SMEs and large scale manufacturing enterprises operating within the Union

    Territory of Puducherry, India. The research variables were tested using chi-square test along with

    correspondence analysis, analysis of variance (ANOVA) and canonical correlation.Based on thechi-square analysis, Supply chain performance has significant association with types of industry

    and nature of industry. Finally the result indicates that there is a 12% of the variance shared

    between supply chain performance and business demographical variables.

    Key words: Supply Chain Performance, Business Demographical and Manufacturing Industry

    mailto:[email protected]:[email protected]
  • 7/31/2019 A Study on the Supply Chain Performance of Manufacturing Industries in Union Territory of Puducherry India.

    2/9

    1. INTRODUCTION

    Globalization and intensive world-wide competition along with the technological advancements

    create an entirely new business environment for the manufacturing organizations. Initially,

    manufacturing companies have accomplished massive productivity gains through the

    implementation of lean production in response to this intensifying competition. The waste has

    eliminated from many different local operations for the sake of better productivity. Currently such

    type of massive productivity improvements for many manufacturing organizations is very limited.

    Instead, there is a huge improvement potential to reduce the inefficiencies caused by the poor

    performance of the suppliers, unpredictable customer demands, and uncertain business

    environment.

    An integrated supply chain has a clear advantage on the competitiveness of the individual

    companies. As a result, the chain-chain competition has started to take over the enterprise-

    enterprise competition, although many enterprise-enterprise competitions do exist particularly in

    the less developed economies (Koh et al., 2006).

    The forward-looking enterprises today are dynamic; they collaborate with suppliers, customers and

    even with competitors; share information and knowledge aiming to create a collaborative supply

    chain that is capable of competing if not leading the particular industry. Hence, gaining

    competitive edge under such a cut-throat environment becomes increasingly difficult.

    2. LITERATURE REVIEW

    The relationship between financial and non-financial measures of organizational

    performance has long been discussed in organization and strategy literature. York and Miree

    (2004) argue that non-financial performance such as improved quality, innovativeness and resource

    planning should actually reduce costs, and thus have a positive effect on measures of financial

    performance. Increased quality helps SMEs and large scale enterprises to retain current customers

    and create greater customer loyalty, which in return may increase market share and organizational

    performance (Rust et al., 1994).

    A number of prior studies demonstrate positive relationship between operational performance

    dimensions such as product quality, (Larson and Sinha, 1995) innovation and R&D (Prajogo and

    Sohal, 2001 ;) employee performance (Fuentes-Fuentes et al., 2004). Increase in operational

    performance may lead to high levels of organizational performance related to SCM in terms of

    increased sales, organization-wide coordination and supply chain integration.

  • 7/31/2019 A Study on the Supply Chain Performance of Manufacturing Industries in Union Territory of Puducherry India.

    3/9

    It is generally recognized that it is difficult to select a single measure of firm performance. The

    literature lists several quantitative objectives that can be set to guide performance over a period of

    time, as well as qualitative objectives (Hunger and Wheelen, 1993;). It has been argued that as

    there are obvious difficulties in obtaining quantitative measures, there is a strong a priori case that

    qualitative measures should be included in assessments of performance (Chakravarthy, 1986).

    Therefore, the subjective approach has been used extensively in empirical studies, based on

    executives perceptions of performance, having been justified by several writers.

    3. RESEARCH METHODOLOGY

    Based on the literature review, a set of eight supply chain performances items were identified,

    These performance variables included improvement in lead time, improvement in inventory turns,

    improvement in level of inventory write off, improvement in time to market (Product development

    cycle), improvement of defect rate, improvement in order item fill rate, improvement in stock out

    situation and improvement in set-up times. The questionnaire was developed and pre-tested to

    ensure reliability and validity of the response. Data for this study was collected using a

    questionnaire that was distributed to 255 SMEs and large scale manufacturing enterprises

    operating in Union Territory of Puducherry in India. The sample was selected using simple random

    sampling by lottery method from the database of Department of Industry and Commerce,

    Government of Puducherry.

    Respondents were asked to rate the supply chain performance of their organization over the past 3

    year on five-point scales ranging from 1 = very low to 5 = very high .

    Apparently, this research work is to investigate the impact of business demographical variables on

    the supply chain performance so the supply chain performance variables are factored into two

    factors using principle component analysis and then the two supply chain factors are segmented

    into three clusters of manufacturing enterprises using k-mean cluster method.

    4. RESULTS AND DISCUSSION

    Supply chain performance have been classified into three categories namely Low supply

    Chain performance units, Moderate supply Chain performance units and high supply Chain

    performance units on the basis of their Supply chain performance variables. It can be noticed that

    the high supply Chain performance units will display an improved overall better performance. In

    this section, the characteristics of supply chain performance segments are identified through chi-

    square test along with correspondence analysis and analysis of variance (ANOVA).

  • 7/31/2019 A Study on the Supply Chain Performance of Manufacturing Industries in Union Territory of Puducherry India.

    4/9

    To understand the characteristics of these three supply chain performance segments, their

    association with various business demographic related variables are analyzed. The chi-square test

    is applied to test the significance of associations. The chi-square values along with their level of

    significance are given in the following table.

    TABLE 1.1: CHI-SQUARE TEST VALUE FOR VARIOUS VARIABLES

    From the chi-square test it is found that Type of Industry, Number of Employees, Total

    Capital Invested, Supply Chain Position, Side of Supply Chain, Type of Goods Produced, Type of

    Business Organization, Type of Ownership, Type of Listing, kind of Manufacturing Manufacturing

    Pattern, Type of process, Annual turnover, Market Coverage, Area of Market Business years and

    Software Usage have no significant association with supply chain performance segments, while

    there is a significant association between supply chain performance segments with Type of

    Industry and Nature of Industry.

    4.1 Relationship between Supply Chain Performance and Business Demographic Variables

    The business demographic variables considered for the study are Type of Industry, Total

    Capital Invested, Supply Chain Position, Side of Supply Chain, Type of Goods Produced, Type of

    Variable

    Chi-

    Square

    value

    Sig.

    Value

    Type of Industry 26.163 0.045

    Number of Employees 10.072 0.434

    Total Capital Invested 2.824 0.831

    Supply Chain Position 6.445 0.375

    Nature of Industry 11.717 0.020Side of Supply Chain 5.130 0.077

    Type of Goods Produced 1.943 0.379

    Type of Business Organization 4.577 0.599

    Type of Ownership 1.975 0.922

    Type of Listing 9.988 0.125

    What kind of Manufacturing 3.784 0.436

    Manufacturing Pattern 6.434 0.376

    Type of process 9.877 0.130

    Annual Sales 12.374 0.261

    Market Coverage 0.516 0.972

    Area of Market 12.094 0.147

    Business years 2.346 0.885

    Software Usage 0.985 0.077

  • 7/31/2019 A Study on the Supply Chain Performance of Manufacturing Industries in Union Territory of Puducherry India.

    5/9

    Business Organization, Type of Ownership, kind of Manufacturing, Type of process, Annual

    turnover, Business years, Number of Employees, Nature of Industry, Type of Listing,

    Manufacturing Pattern, Market Coverage, Area of Market and Software Usage of the

    manufacturing units.

    4.1.1 Association between Type of Industry and Supply Chain performance

    The chi-square value as 26.163 and significant value as 0.045 which clearly indicates that

    there is significant association between Type of Industry and Supply Chain performance of

    Manufacturing units.

    TABLE 1.2: ANOVA FOR TYPE OF INDUSTRY AND PERFORMANCE

    Supply Chain Performance F Sig. Lead Time and Inventory 1.659 0.084

    Responsiveness 0.997 0.450

    It is observed from table 1.2 that there is no significant difference among the groups of

    manufacturing units categorized on the basis of Type of Industry in respect of Lead Time and

    Inventory and Responsiveness.

    FIG. 1.1 TYPE OF INDUSTRY AND SUPPLY CHAIN PERFORMANCE -

    CORRESPONDENCE DIAGRAM

    The association between the type of industries categories and supply chain performance

    segments can be identified by using correspondence analysis. The formed associations can

    be seen from the diagram. Highly supply chain performance units belong to electronics,

    Electronics, Building materials, Plastic, textiles and other types of industries, while the

    Moderate supply chain performance units belong to Automobile, Agriculture, Furniture,

  • 7/31/2019 A Study on the Supply Chain Performance of Manufacturing Industries in Union Territory of Puducherry India.

    6/9

    food and the Low supply chain performance units are associated with Chemical, metal and

    pharmaceuticals industries.

    4.1.2 Association between Nature of Industry and Supply Chain performance

    The chi-square value as 11.717 and significant value as 0.020 which clearly indicates that

    there is significant association between Nature of Industry and Supply Chain performance of

    Manufacturing units.

    TABLE 1.3: ANOVA FOR NATURE OF INDUSTRY AND PERFORMANCE

    Supply Chain Performance F Sig. Lead Time and Inventory 1.573 0.209

    Responsiveness 5.265 0.006

    It is observed from table 1.3 that there is no significant difference among the groups of

    manufacturing units categorized on the basis of Nature of Industry group with respect to Lead

    Time and Inventory, while there is a significant difference among the groups in respect of

    Responsiveness.

    TABLE 1.4: DUNCAN TABLE FOR NATURE OF INDUSTRY AND RESPONSIVENESS

    PERFORMANCE

    Nature of

    Industry N

    Subset for alpha =

    0.05

    1 2

    Medium Scale 94 3.2660

    Small Scale 115 3.6217

    Large Scale 46 3.6304

    Sig. 1.000 0.951

    The post hoc analysis is carried out with Duncan method to understand inter group difference

    among Nature of Industry with respect to responsiveness performance. Duncan table (Table 1.4)

    indicates that two homogeneous sub groups can be formed among the three groups of

    manufacturing units categorized on the basis of Nature of Industry in respect of responsiveness

    performance. The difference in mean values among the two homogenous groups of Medium Scale

    industry group, and Small Scale and Large Scale industry group is significant at 99 percent

    level of confidence (table 1.3, Significant value is 0.006). This means that there is a significant

    difference among groups of manufacturing units categorized on the basis of Nature of Industry

    with respect to responsiveness performance.

  • 7/31/2019 A Study on the Supply Chain Performance of Manufacturing Industries in Union Territory of Puducherry India.

    7/9

    FIG. 1.2 NATURE OF INDUSTRY AND SUPPLY CHAIN PERFORMANCE -

    CORRESPONDENCE DIAGRAM

    The association between the groups of units categorized based on Nature of Industry and

    supply chain performance segments can be identified by using correspondence analysis.

    The formed associations can be seen from the diagram. Highly supply chain performance

    units belong to large scale industry group, Moderate supply chain performance units belong

    to medium scale industry group, and Low supply chain performance units are associated

    with small scale industry segment.

  • 7/31/2019 A Study on the Supply Chain Performance of Manufacturing Industries in Union Territory of Puducherry India.

    8/9

    TABLE 1.5: CANONICAL CORRELATION BETWEEN SUPPLY CHAIN

    PERFORMANCE AND BUSINESS DEMOGRAPHICAL VARIABLES

    e = exact, a = approximate, u = upper bound on F

    Roy's largest root .135259 2 252 17.0427 0.0000 uLawley-Hotelling trace .135818 4 500 8.4886 0.0000 a Pillai's trace .119702 4 504 8.0213 0.0000 a

    Wilks' lambda .880365 4 502 8.2557 0.0000 eStatistic df1 df2 F Prob>F

    Tests of significance of all canonical correlations

    0.3452 0.0236

    Canonical correlations:(Standard errors estimated conditionally)

    ind_nature .1143118 3.634695 0.03 0.975 -7.043665 7.272289

    ind .2915122 .8097826 0.36 0.719 -1.303231 1.886256v2

    response 1.438354 3.835322 0.38 0.708 -6.114727 8.991435leadtime -1.486049 4.288398 -0.35 0.729 -9.931395 6.959296

    u2

    ind_nature 1.358312 .233479 5.82 0.000 .8985106 1.818113ind -.0851417 .0520174 -1.64 0.103 -.1875819 .0172986

    v1

    response .0009535 .2463666 0.00 0.997 -.4842279 .486135leadtime .6149735 .2754705 2.23 0.026 .0724764 1.157471

    u1

    Coef. Std. Err. t P>|t| [95% Conf. Interval]

    A canonical correlation analysis was conducted using the two supply chain performance factors as

    predictors of the two business demographical variables that was significant in the chi-square test to

    evaluate the multivariate shared relationship between the two variable sets (i.e., supply chain

    performance factors and business demographical). The analysis yielded two functions with

    canonical correlations (r) of 0 .3452, and 0.0236 for each successive function. Collectively, the full

    model across all functions was statistically significant using the Wilkss = 0.8804 criterion, F(4,

    502) = 8.2557,p < 0.01. Because Wilkss represents the variance unexplained by the model, 1

    yields the full model effect size in an r2 metric. Thus, for the set of three canonical functions, the r2

    type effect size was 0.12, which indicates that the full model explained a substantial portion, about

    12% of the variance shared between the variable sets that are two supply chain performance factors

    and two business demographical variables.

    5. CONCLUSION AND IMPLICATIONS

    This paper has provided empirical justification for a relationship between of supply chain

    performance and business demographic variables within the context of manufacturing in Union

  • 7/31/2019 A Study on the Supply Chain Performance of Manufacturing Industries in Union Territory of Puducherry India.

    9/9

    Territory of Puducherry. Supply chain performances segments have significant association with

    types of industry and nature of industry and also indicates that nature of industry have significant

    difference with responsiveness performance.Finally the result indicates that there is a 12% of thevariance shared between two supply chain performance factors and two business demographical

    variables. The analysis of the relationship between supply chain performance and business

    demographical variables might directly influence the overall firm performance. Perhaps, the most

    serious limitation of this study was its narrow focus on Puducherry manufacturing Enterprises, thus

    precluding the generalization of findings to other emerging countries as well as other sectors such

    as service and government sectors that may benefit from a sound SCM strategy. This researchpaper adds to the body of knowledge by providing new data and empirical insights.

    REFERENCES

    1. Burgess, K., Singh, P.J. and Koroglu, R. (2006), Supply chain management: a structuredliterature review and implications for future research, International Journal of Operations

    & Production Management, Vol. 26 No. 7, pp. 703-29.2. Chakravarthy, B.S. (1986), Measuring strategic performance, Strategic Management

    Journal, Vol. 7, pp. 437-58.

    3. Chopra, S. and Meindl, P. (2001), Supply Chain Management, Prentice-Hall, EnglewoodCliffs, NJ.

    4. Fuentes-Fuentes, M.M., Albacate-Saez, C.A. and Llorens-Montes, F.J. (2004), The impact

    of environmental characteristics on TQM principles and performance, Omega, Vol. 32No. 6, pp. 425-42.

    5. Gunasekaran, A., Patel, C. and McGaughey, E. (2004), A framework for supply chain

    performance measurement, International Journal of Production Economics, Vol. 87, pp.333-47.

    6. Hair, J.F., Anderson, R.E., Tatham, R.L. and Black, W.C. (1998), Multivariate Data

    Analysis, Prentice-Hall, Englewood Cliffs, NJ.

    7. Hunger, J.D. and Wheelen, T.L. (1993), Strategic Management and Business Policy, 4thed., Addison-Wesley, Reading, MA.

    8. Koh, S.C.L. and Tan, K.H. (2006), Operational intelligence discovery and knowledge

    mapping approach in a supply network with uncertainty, Journal of ManufacturingTechnology Management, Vol. 17 No. 6, pp. 687-99.

    9. Larson, P.D. and Sinha, A. (1995), The total quality management impact: a study of

    quality managers perceptions, Quality Management Journal, Vol. 2 No. 3, pp. 53-66.

    10.Prajogo, D.I. and Sohal, A.S. (2001), TQM and innovation: a literature review andresearch framework, Technovation , Vol. 21, pp. 539-58.

    11. Tan, K.C. (2001), A framework of supply chain management literature, European

    Journal of Purchasing & Supply Management , Vol. 7 No. 1, pp. 39-4812.York, K.M. and Miree, C.E. (2004), Causation or covariation: an empirical re-

    examination of the link between TQM and financial performance, Journal of Operations

    Management, Vol. 22, pp. 291-311.