A Series Cincom A32-VII - İnmak Makinainmak.com.tr/pdf/3594A32VII_GB_Aug08_en.pdf · A Series...
Transcript of A Series Cincom A32-VII - İnmak Makinainmak.com.tr/pdf/3594A32VII_GB_Aug08_en.pdf · A Series...
CNC Sliding Head Lathes
A Series Cincom A32-VII
»The Forward« – the fastest machine in the
32 mm machining range.
With its larger machining range of up to Ø 32 mm and maximum parts lengths of 320 mm (without re-chucking), the new sliding head lathe expands the application capacity of the successful Citizen A series. The excellent price/performance ratio is one of the most convincing features of the A32-VII. Mo-reover, it offers high stability 6 rigidity for efficient heavy-duty cutting.
Operating facility, high stability & rigidity, high accuracy as well as short machining times should be mentioned as further outstanding features of the newly developped Citizen machine. The standard tooling system has been expanded both for front and back and machining. In addition, the enhan-ced driving power of main and sub spindles allows for sufficient power reserves even for heavy-duty cutting.
In combination with the „Streamline Control“ developped by Citizen, the fast co-processor with Mitsubishi control unit enables a drastic increase in productivity. Moreover, idle times are reduced dramaticallly as the feed motion of the next axis can already be started during the current motion of another axis.
However, our A32 does not only prove through its technical features. Another benefit is our first-class and comprehensive service package. For detailed information, please see under www. citizen.de.
The fastest machine
in the 32 mm
machining range
Cincom A32-VII Contents
Key features at a glance
• Attractive price/performance ratio• Maximum precision and reliability• 7 axes (X1, Y1, Z1, X2, Z2, C1, C2)• 45 m/min rapid feedrate• Simultaneous front/back machining• Higher productivity• For heavy-duty cutting• Up to 27 tools
Machine Configuration Page 4/5
Tooling System Page 9
Machine Equipment Seite 11
Spindle Torque Page 12
The A32-VII Sliding Head Lathe Page 11
Specifications Back flap
Machine Installation Diagram Page 12
All technical data
starting from page 10!
The machine productivity has been improved.Through the perfect combination of machine and control, the A20 offers the latest state-of-the-art options in high-speed data processing. An optimum machine in the 32 mm machining range offering an outstanding cost-benefit ratio - not only as regards the purchase price but also in operation.
Mitsubishi Control Unit M70 Page 6/7
Simultaneous Machining Page 8
Tool Configuration Page 10
3
A32 Machine Configuration
Cincom A32-VII Low in maintenance - long life
Next to the renowned high quality stan-dard of Citizen, further constructive en-gineering features grant the high reliabi-lity of the machine - both in heavy-duty cutting and in high-speed machining.
Air sealingThe synchronous guide bush and the bea-
rings at main spindle and sub spindle are
standard equipped with air seals. These
seals prevent the penetration of cutting
fluid and dirt particles.
Rigid and extremely stable spindle constructionThe spindle features a highly rigid design.
This allows for powerful machining pro-
cesses with high accuracy and good surface
finish.
Roller (LM) guides for all travelling axesRoller guides are used for all slide guide-
ways. Thanks to their low elastic deformati-
on under load and their wide contact areas,
these extremely rigid and robust rollers run
smoothly and stick-slip free.
Central lubrication provided as standardThe ball screws, LM guides, and drive unit
of the synchronous guide bush are centrally
lubricated. The otherwise due maintenance
works to be executed on a periodical basis
are thus obsolete.
Vertical holder• 6 turning tools
• 4 drilling tools for front-
& back machining
• 4 rotary tools
5
Main spindle• max. 8,000 min-1
• C axis
• Built-in motor
Drilling block for back machining• 5 stations
Sub spindle• max. 8,000 min-1
• C axis
• Built-in motor
Z2
X1
Y1
Z1
X2
57
By installing the latest state-of-the-art Misubishi M70 Control unit in combination with Citizen‘s unique control technique „Streamline Control“, we have managed to slash idle times and cycle times. The result of these efforts is a new generation of CNC sliding head lathes offering you an unrivalled cost-benefit ratio hand in hand with a true increase in productivity.
The ultra fast calculation and processing opera-tions lead to drastic time savings when processing macros and reading NC blocks. This is a major contribution to cutting down on cycle times. .
A machine with
highest possible
productivity
High-speed Mitsubishi Control Unit M70
• Multi-axis CNC system for simultaneous or single machining • Tool radius compensation• Multiple repetitive cycles• Deep drilling cycle• Constant surface speed• Insertion of chamfers and radii• User macro• Spindle speed monitoring• Main spindle C axis• Sub spindle C axis• Main and sub-spindle synchronisation• Synchronous tapping at main and sub spindle as well as with rotary tools • 40 tool offsets• Milling interpolation• Tool life management 1• Geometrical function• Electronic handwheel• Error diagnosis function• Interference monitoring• 8,4“ colour LCD screen• Product counter• Indication of operating time• Background edit function
Features of the CNC Control
PC card slot
NC programs can be input and output via the PC card slot at the front of the operating panel.
The machine disposes of a compact operating panel with integrated display.
511
The motion overlap function specifically developed by Citizen grants fast and stick-slip-free axis feed motions thus complying with one of the most im-portant conditions for high-speed machining. Idle times are minimised without affecting the machi-ning process as the feed motion of the next axis can already be started during the current motion of another axis.
Simply faster:
Citizen‘s »Stream-
line Control«
Simultaneous Machining Tooling System
Vertical holder6 turning tools (16 mm shank section)4 drilling tools for front end machining4 drilling tools for back end machining4 rotary tools
Tool holder for back end machining5 stations
Standard tool holder
9
Direct C axis indexingWhen a C-axis spindle command is used for positioning, the position at which the spindle decelerates to a stop following the rotation can be made the indexing position, substantially shortening indexing time. This substantially shortens the indexing time.
Axis feed motion overlap functionThe next axis feed motion starts without wai-ting for the completion of the current motion - of another axis. This eliminates wasteful idle time and suppresses machine vibration.
Rotation
Rotation
Conventional Machine
A32 Machine
Indexing
Indexing
Direct C axis indexing
Rotation stop
Zero point return
Conventional Machine
Axis feed overlap areas
Reduction of idle times
Z
X
Z
X
A32-VII - Standard versionStandard • Synchronously driven guide bush• Drive unit for cross driven spindles on vertical holder• Sub spindle• Parts ejector• Workpiece separator (chute)• Coolant tank• Central lubrication• Door lock• Pneumatic unit as air seal • Knock-out device for work- pieces with through-hole• Quadruple drilling tool for front machining
Advantages of the A32-VIISliding Head Lathe • Maximum precision• Easy machining of long parts without any further support• Finish machining for optimum surface quality• Simultaneous front/back machining• Complete machining• Easy programming• Fast set-up changes
The Sliding Head Lathe is always equipped with a guide bush which is set according to the material to be machined. All ma-chining processes on the main spindle are executed directly in front of the guide bush. This ensures the optimum guidance and support of the material to be machined at the cutting point. The Sliding Head Lathe is perfectly suited for long, slender parts. Ho-wever, short parts can also be machined.
• Quintuple drilling tool for back machining• 4 rotary tools• Extended I/O unit (for B code)• 3-colour caution lamp• Internal work light• Workpiece conveyor (workpiece conveyor belt)• Cut-off breakage monitoring
Option • Chip conveyor • Vertical holder with 7 turning tools• Yellow caution lamp• Long part option • Workpiece separator for main spindle• High-pressure pump• Coolant flow monitoring• 4 face rotary tools for back machining
A32 Main spindle
A32 Sub spindle
Tool features
• 4 cross driven tools• Face driven tools• 7 turning tools• Up to 6 drilling tools for front machining• Up to 11 drilling tools for back machining• Up to 27 tools• 4 face driven tools for back machining
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The A32-VII Sliding Head Lathe
Modular Tool Configuration
Infinite possibilitiesfor any special requirements
Machine Installation Diagram
Spindle Torque
Machine Equipment
For you to be able to work efficiently and at low-cost, you need a variable and user- oriented system. That‘s what the new Cincom A32-VII by Citizen can offer.
15 min
Speed [ min-1 ]
1,500 12,0006,000
7.5
5.5
Output[ kW ]
15 min
Speed [ min-1 ]
1,500 15,0006,000
3.7
2.2
Output [ kW ]
15 min
Speed [ min-1 ]
1,500 12,0006,000
47.7
35.0
Torque[ Nm ]
13.09.0
constant
15 min
Speed [ min-1 ]
1,500 15,0006,000
23.6
14.0
Torque[ Nm ]
6.0
constant
constant
constant
Specifications
Cincom A32-VII
Main spindle
Max. machining diameter [mm] 32
Max. machining length without re-chucking [mm] 320
Max. spindle speed [min-1] 8,000
Spindle indexing C axis [°] 0.001
Motor power (built-in Motor) [kW] 5.5/7.5
Sub spindle
Max. machining diameter [mm] 32
Max. workpiece protrusion length [mm] 150
Max. spindle speed [min-1] 8,000
Spindle indexing C axis [°] 0.001
Motor power (built-in Motor) [kW] 2.2/3.7
Rotary tools at vertical holder
Speed [min-1] 5,000
Motor output (AC servo motor) [kW] 1.0
Number of tools 4
Tooling system
Turning tools (number) 6
Drilling tools for front & back (number) 4
Drill holder for back machining (number of stations) 5
Tool holders, quills (diameter) [mm] 25.4
Tool holders, turning tools (shank section) [mm] 16
Collets and guide bush
Collet main/sub spindle F37
Guide bush (Neukomm) 28,001
Drill quills ER16/ER20
Rotary tools ER16/ER11
Rapid feedrates
X1 axis [m/min] 32
Z1, Y1, Z2, X2 axis [m/min] 45
Machine specifications
Dimensions (without bar feeder) L/W/H [mm]
2,520 x 1,250 x 1,815
Centre height [mm] 1,050
Weight [kg] 3,300
Input power [kVA] 6
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Our local dealer
For our dealer network in Germany and Europe, please visit our website: www.citizen.de
· Mettinger Straße 11 · 73728 Esslingen
Phone +49/7 11/39 06-100 Fax +49/7 11/39 06-106
E-mail [email protected] www citizen.de