A Powder Metallurgy Unit : RVB Shorlube Pvt Ltd.

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HEAD OFFICE : 122/51 SAROJINI NAGAR, KANPUR - 208 012 (U.P.) INDIA Fax : +91 512 2213657 Tel.: +91 512 2217804 WORKS : 781-M, CHIROURA ROAD, RANIA, KANPUR DEHAT - 209304 RVB SHORLUBE INDUSTRIES PVT LTD. (Powder Metallurgy Unit ) RMV MACHINE AND TOOLS (100% Subsidiary unit of RVB Shorlube Pvt Ltd) (Export Marketing Division& Wear house)

Transcript of A Powder Metallurgy Unit : RVB Shorlube Pvt Ltd.

Page 1: A Powder Metallurgy Unit : RVB Shorlube Pvt Ltd.

HEAD OFFICE : 122/51 SAROJINI NAGAR, KANPUR - 208 012 (U.P.) INDIA Fax : +91 512 2213657 Tel.: +91 512 2217804

WORKS : 781-M, CHIROURA ROAD, RANIA, KANPUR DEHAT - 209304

RVB SHORLUBE INDUSTRIES PVT LTD.

(Powder Metallurgy Unit )RMV MACHINE AND TOOLS

(100% Subsidiary unit of RVB Shorlube Pvt Ltd) (Export Marketing Division& Wear house)

Page 2: A Powder Metallurgy Unit : RVB Shorlube Pvt Ltd.

HEAD OFFICE : 122/51 SAROJINI NAGAR, KANPUR - 208 012 (U.P.) INDIA Fax : +91 512 2213657 Tel.: +91 512 2217804

WORKS : 781-M, CHIROURA ROAD, RANIA, KANPUR DEHAT - 209304

Company Background

• RVB Shorlube Pvt. Ltd. a Powder Metallurgy unit in North India at Kanpur location. The company has been formed by takeover of M/s ACL Powder Metallurgy division, Australia (M/s ACL was largest Powder Metallurgy / Sintered Components manufacturing company in Australia) & M/s Shorlube Industries (Largest PM part distributor in Australia), Australia. After takeover, both the companies decided to transfer full manufacturing setup (PM / Sintered Components Plant) to India and now we setup a new plant at new location in Kanpur, UP India.

• SHORLUBE, AUSTRALIA Formed by M/s ACL Bearing Company Australia for Powder Metallurgy part distributor. M/s RVB Shorlube has taken over this company with all rights. Now this company is run by M/s RVB Shorlube Management. “SHORLUBE” is our brand name. Shorlube also has a ware house in Australia to fulfill Australia & New Zealand zone demand.

Page 3: A Powder Metallurgy Unit : RVB Shorlube Pvt Ltd.

HEAD OFFICE : 122/51 SAROJINI NAGAR, KANPUR - 208 012 (U.P.) INDIA Fax : +91 512 2213657 Tel.: +91 512 2217804

WORKS : 781-M, CHIROURA ROAD, RANIA, KANPUR DEHAT - 209304

Capability of Tool & Secondary Operation

We have separate unit for Secondary operation / Machining operation & Tool manufacturing by name of RMV Machine and Tools.• RMV Machine and Tools have all kind modern machines like CNC Turning, CNC VMC, Auto Drilling/ Tapping Machine, Press Fitting Machine, Duplex Surface Grinding, Center Less Grinder, Lapping, OD & ID Grinding Machine & ID Honing Machine etc for achieved precision tolerance by machining operation / secondary operation.

• We are also very strong in tool design & tool manufacturing because we have world class in–house tool room facility. Our tool room is equipped with high end manufacturing technology and CAD/CAM, like CNC wireCut, CNC EDM, CNC 5Axis/4Axis Machining Center, CNC Turning Center, CNC Jig Grinding Machine, Surface Grinder, Tool Lapping Machine, Cylindrical Grinder, Lathe Machine & Milling Machine.

• We have all quality instrument with RMV Machine and Tools to insure product quality & tool quality like CMM, Profile Projector, Counter Tracer etc.

Page 4: A Powder Metallurgy Unit : RVB Shorlube Pvt Ltd.

Production

Ware – House

Marketing

Worldwide RVB

Page 5: A Powder Metallurgy Unit : RVB Shorlube Pvt Ltd.

HEAD OFFICE : 122/51 SAROJINI NAGAR, KANPUR - 208 012 (U.P.) INDIA Fax : +91 512 2213657 Tel.: +91 512 2217804

WORKS : 781-M, CHIROURA ROAD, RANIA, KANPUR DEHAT - 209304

Indira Gandhi International Airport,New Delhi – Delhi

Via Taj Express Highway [ Agra, Firozabad Route ] and AH1 ( to Bhauti, Rania )

Rania,Kanpur Dehat,

UP

RVB SHORLUBE

AH1

Google Map for RVB SHORLUBE : https://goo.gl/maps/GkePRD4CqJJ2

Plant Location

Page 6: A Powder Metallurgy Unit : RVB Shorlube Pvt Ltd.

Project Plan

CIVIL WORK COMPLETED June 2016

Installation of Production Equipment July 2016

Trial Run June 2016

Production Run September 2016

ISO 9000 June 2016

ISO / TS : 16949 certification March 2017

Page 7: A Powder Metallurgy Unit : RVB Shorlube Pvt Ltd.

HEAD OFFICE : 122/51 SAROJINI NAGAR, KANPUR - 208 012 (U.P.) INDIA Fax : +91 512 2213657 Tel.: +91 512 2217804

WORKS : 781-M, CHIROURA ROAD, RANIA, KANPUR DEHAT - 209304

Company Highlights•  M/s RVB Shorlube Pvt. Ltd. aims to become one of the top Five powder metal

sintered companies in India by capacity and technology.•  We have capacity to produce a desire output of 400Tons of powder forming, sintering

& secondary processes.•  We will have a world wide supply of our branded components (Like Bushes, battery

terminals & other structural parts ) with our trademark “SHORLUBE”.• ACL supplied all kind of PM parts to world wide OEM Company (Like Ford, GM & Toyota)

and we will continue these supply by re PPAP submitting (AS per TS16949).• We have 17 top world brand (Japan , US  & German Make) compaction presses ranging

from 15 tons to 500 tons with multi level compaction (Net Shape ) facility.• We have USA made 4 High temp ( Up to 1200⁰C) sintering furnaces• We have 3 Swiss made vacuum sintering (up to 1600⁰C) furnaces for application of

Titanium, Cobalt, Carbide, Tungsten etc.

Page 8: A Powder Metallurgy Unit : RVB Shorlube Pvt Ltd.

HEAD OFFICE : 122/51 SAROJINI NAGAR, KANPUR - 208 012 (U.P.) INDIA Fax : +91 512 2213657 Tel.: +91 512 2217804

WORKS : 781-M, CHIROURA ROAD, RANIA, KANPUR DEHAT - 209304

Company Highlights• We have in–house all heat treatment facility like Steam treatment,  Oil quench heat

treatment furnace (SQF), Tempering & oil vacuum impregnation machine.• We have 10 sizing presses with automation.• We have in–house surface finishing improve facility like vibro barreling, shot blasting

machine, ultrasonic washing machine etc.• We have world class metallurgy lab stranded  with modern instruments.

Page 9: A Powder Metallurgy Unit : RVB Shorlube Pvt Ltd.

HEAD OFFICE : 122/51 SAROJINI NAGAR, KANPUR - 208 012 (U.P.) INDIA Fax : +91 512 2213657 Tel.: +91 512 2217804

WORKS : 781-M, CHIROURA ROAD, RANIA, KANPUR DEHAT - 209304

PM - An INNOVATION Think Think POWDER INNOVATIVEMETALLURGY

Powder Metallurgy : A Unique Manufacturing Process

Page 10: A Powder Metallurgy Unit : RVB Shorlube Pvt Ltd.

HEAD OFFICE : 122/51 SAROJINI NAGAR, KANPUR - 208 012 (U.P.) INDIA Fax : +91 512 2213657 Tel.: +91 512 2217804

WORKS : 781-M, CHIROURA ROAD, RANIA, KANPUR DEHAT - 209304

Next Generation High Performance Parts

• Components for EURO-6 norms for better fuel emission

• Conversion of critical machining parts into PM parts

• Introduction of Titanium, Tungsten parts for high wear applications

Page 11: A Powder Metallurgy Unit : RVB Shorlube Pvt Ltd.

HEAD OFFICE : 122/51 SAROJINI NAGAR, KANPUR - 208 012 (U.P.) INDIA Fax : +91 512 2213657 Tel.: +91 512 2217804

WORKS : 781-M, CHIROURA ROAD, RANIA, KANPUR DEHAT - 209304

Capability of Part FormingWe have 17 top world brands ( Japan, US & German Make ) compaction presses from 15 tons to 500 tons with multi level compaction ( Net Shape ) facility.

S.No Press Size Make NO’s Country of origin

1 YOSHIZUKA-500T (Multi Plateran ) Youshizuka 1 Japan2 YOSHIZUKA-200T (Multi Plateran ) Youshizuka 3 Japan3 YOSHIZUKA-100T (Multi Plateran ) Youshizuka 1 Japan4 BUSSMAN -200T BUSSMAN 1 US5 DORST -100T Dorst 2 Germany6 DORST- 60T Dorst 1 Germany7 DORST- 45T Dorst 1 Germany8 APEX-45T APEX 2 US9 STOKES-20T  Stokes 2 US

10 STOKES -15T  Stokes 3 US

Page 12: A Powder Metallurgy Unit : RVB Shorlube Pvt Ltd.

HEAD OFFICE : 122/51 SAROJINI NAGAR, KANPUR - 208 012 (U.P.) INDIA Fax : +91 512 2213657 Tel.: +91 512 2217804

WORKS : 781-M, CHIROURA ROAD, RANIA, KANPUR DEHAT - 209304

15-45 Ton 60-100 Ton 200 Ton 500 Ton0

7.5

15

22.5

30 28

16

7.5

1.8

Capacity – 53Lacs parts per month

Press

No.

Of

Stro

ke i

n a

Mon

th (

in La

cs )

Capability of Part Forming

Page 13: A Powder Metallurgy Unit : RVB Shorlube Pvt Ltd.

HEAD OFFICE : 122/51 SAROJINI NAGAR, KANPUR - 208 012 (U.P.) INDIA Fax : +91 512 2213657 Tel.: +91 512 2217804

WORKS : 781-M, CHIROURA ROAD, RANIA, KANPUR DEHAT - 209304

Capability of Part Processing

We have capacity of per month 400 Tons powder forming, sintering & secondary process ( HT, Steam Treatment, Oil Imp ).

S.No Press Size Make NO’s Country of origin

1 Sintering Furnace-Lindberg 18” -1150 C⁰

Lindberg 1 Australia

2 Sintering Furnace-Lindberg 12”- 1150 C⁰

Lindberg 1 Australia

3 Sintering Furnace-Efco 12”- 1120 C⁰ EFCO 1 US4 Sintering Furnace-Driver 12”-

1200 C⁰DRIVER 1 US

5 Vacuum Sintering Furnaces-1600 C⁰ PVA 2 Swiss6 Heat Treatment Furnace- IQF/SQF 1 US7 Steam Treatment Furnace- 650 C⁰ Lindberg 1 Australia8 Oil Imp machine 1 Australia9 Washing M/c& Tempering Furnace Lindberg 1 Australia10 Endo Gas generator  Lindberg 3 Australia

11 N2 Gas Generator SAM Gas 1 India

Page 14: A Powder Metallurgy Unit : RVB Shorlube Pvt Ltd.

HEAD OFFICE : 122/51 SAROJINI NAGAR, KANPUR - 208 012 (U.P.) INDIA Fax : +91 512 2213657 Tel.: +91 512 2217804

WORKS : 781-M, CHIROURA ROAD, RANIA, KANPUR DEHAT - 209304

Capability of Product Quality

We are in process of setting up world class Metallurgy Lab & Metrology Lab with ISO / TS : 16949 Certification ( Target date for Certification – March, 2017 )

• Raw Material Testing equipments : 1) Powder partial size analyzer 2) Sieve Shaker3) Density Balance, Halls Flow Meter 4) Powder compressibility, Green strength testing equipments.

• Metrology Lab Major Equipment :1) CMM2) Counter Tracer, Profile Projector3) Surface Roughness tester4) Digital Air Gauge Unit5) Surface Plates, Flatness tester6) All other basis instruments.

Page 15: A Powder Metallurgy Unit : RVB Shorlube Pvt Ltd.

HEAD OFFICE : 122/51 SAROJINI NAGAR, KANPUR - 208 012 (U.P.) INDIA Fax : +91 512 2213657 Tel.: +91 512 2217804

WORKS : 781-M, CHIROURA ROAD, RANIA, KANPUR DEHAT - 209304

Capability of Product Quality

• Metallurgy Lab : 1) Part Cutting Machine2) Mold Making Machine3) Mold Polishing Machine4) Hardness Tester5) Vicker Hardness Tester6) UTM7) Micro Hardness Tester8) Micro Scope9) Metallurgical Microscope10) Image Analyzer11) Cleanness Tester12) Density Balance

Page 16: A Powder Metallurgy Unit : RVB Shorlube Pvt Ltd.

HEAD OFFICE : 122/51 SAROJINI NAGAR, KANPUR - 208 012 (U.P.) INDIA Fax : +91 512 2213657 Tel.: +91 512 2217804

WORKS : 781-M, CHIROURA ROAD, RANIA, KANPUR DEHAT - 209304

Powder MetallurgyMajor Applications

ENGINE PARTS

PUMP PARTS

VVT PARTS

PULLEYS

BEARING CAPS

VALVE TRAIN PARTS

TRANSMISSION PARTS

SYNCHRONIZER HUBS & KEYS

SHIFTER PARTS

SHOCKER PARTSTWO WHEELER

FOUR WHEELER

OIL PUMP

WATER PUMP

FUEL PUMP

SPROCKET

ROTOR

HOUSING

VALVE SEATS

VALVE GUIDE

Page 17: A Powder Metallurgy Unit : RVB Shorlube Pvt Ltd.

HEAD OFFICE : 122/51 SAROJINI NAGAR, KANPUR - 208 012 (U.P.) INDIA Fax : +91 512 2213657 Tel.: +91 512 2217804

WORKS : 781-M, CHIROURA ROAD, RANIA, KANPUR DEHAT - 209304

Capability of Product Range

Page 18: A Powder Metallurgy Unit : RVB Shorlube Pvt Ltd.

HEAD OFFICE : 122/51 SAROJINI NAGAR, KANPUR - 208 012 (U.P.) INDIA Fax : +91 512 2213657 Tel.: +91 512 2217804

WORKS : 781-M, CHIROURA ROAD, RANIA, KANPUR DEHAT - 209304

Capability of Product Range

Page 19: A Powder Metallurgy Unit : RVB Shorlube Pvt Ltd.

HEAD OFFICE : 122/51 SAROJINI NAGAR, KANPUR - 208 012 (U.P.) INDIA Fax : +91 512 2213657 Tel.: +91 512 2217804

WORKS : 781-M, CHIROURA ROAD, RANIA, KANPUR DEHAT - 209304

Battery Terminal – Our Brand

Page 20: A Powder Metallurgy Unit : RVB Shorlube Pvt Ltd.

HEAD OFFICE : 122/51 SAROJINI NAGAR, KANPUR - 208 012 (U.P.) INDIA Fax : +91 512 2213657 Tel.: +91 512 2217804

WORKS : 781-M, CHIROURA ROAD, RANIA, KANPUR DEHAT - 209304

AUTO EXPO – 2016

We would like toInform you that we have

participated in AUTO EXPO

COMPONENTS– 2016 scheduled from 4–7 Feb, 2016 at Pragati Maidan,

New Delhi.

Page 21: A Powder Metallurgy Unit : RVB Shorlube Pvt Ltd.

HEAD OFFICE : 122/51 SAROJINI NAGAR, KANPUR - 208 012 (U.P.) INDIA Fax : +91 512 2213657 Tel.: +91 512 2217804

WORKS : 781-M, CHIROURA ROAD, RANIA, KANPUR DEHAT - 209304

Contact DetailsMr. Rajesh BhatiaDirectorMobile No : +91-98-390-39804Email ID : [email protected] [email protected] Web site : www.rvbshorlubes.com

Mr. Surendra SinghGeneral Manager – Engg. & ProductionMobile No : +91-76-789-92444 +91-98-436-06332Email ID : [email protected]

Address - HEAD OFFICE : 122 / 51 SAROJINI NAGAR, KANPUR – 208012 (U.P.) INDIAFax : +91 512 2213657 Tel. : +91 512 2217804 WORKS : 781–M, CHIROURA ROAD, RANIA, KANPUR DEHAT – 209304

Page 22: A Powder Metallurgy Unit : RVB Shorlube Pvt Ltd.

HEAD OFFICE : 122/51 SAROJINI NAGAR, KANPUR - 208 012 (U.P.) INDIA Fax : +91 512 2213657 Tel.: +91 512 2217804

WORKS : 781-M, CHIROURA ROAD, RANIA, KANPUR DEHAT - 209304

RVB SHORLUBE INDUSTRIES PVT LTD

A Unit Of Powder Metallurgy !

THANK YOU !