A Novel Slow-release Urea Fertiliser Physical and Chemical Analysis of Its Structure and Study of...

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Research Paper A novel slow-release urea fertiliser: Physical and chemical analysis of its structure and study of its release mechanism Ni Xiaoyu, Wu Yuejin*, Wu Zhengyan, Wu Lin, Qiu Guannan, Yu Lixiang Key Laboratory of Ion Beam Bio-engineering, Institute of Technical Biology & Agriculture Engineering of Chinese Academy of Sciences, 350# Shushanhu Road, Hefei 230031, PR China article info Article history: Received 12 February 2012 Received in revised form 28 September 2012 Accepted 5 April 2013 Published online 17 May 2013 Reducing the release rate of urea can increase its efficiency of use and reduce nitrogen pollution. A slow-release urea (S-urea) was produced using a new method; a bentonite and organic polymer (OP) were used to form a three-dimensional lattice structure by melting urea directly. The structure affected the recrystallisation of urea and increased its stacking density. The specific surface area of S-urea was 0.046 m 2 g 1 , much lower than that of common urea (1.698 m 2 g 1 ). The static release experiment showed that 75% of 12 g sample of S-urea was released in 1 l water for about 14 h, much longer than that of common urea (<0.5 h). The kinetic simulation results showed that the release of S-urea was not based on Fickian diffusion but underwent anomalous diffusion with its release rate was mainly affected by the dissolving- eroding process of the medium which was controlled by the compactness of the lattice structure. This process may be strengthened by increasing the amount of bentonite. ª 2013 IAgrE. Published by Elsevier Ltd. All rights reserved. 1. Introduction Nitrogen is the necessary nutrition for plant growth and it is the most important factor commonly considered as being yield limiting (Ni, Liu, & Lue, 2009). Urea is the most widely used nitrogen fertiliser in world agriculture because of its high nitrogen content (46%) (Trenkel, 1997; Zheng, Liang, Ye, & He, 2009). However, urea cannot be easily fixed by soil particles before hydrolysation as it is a neutral organic molecule. It has been estimated that only 30e50% of the dose of nitrogen applied as urea can be recovered by plants (Al-Zahrani, 1999; Prasad, Rajale, & Lacakhdive, 1971), consequently run-off oc- curs with serious environmental consequences. The leaching losses from conventionally formulated urea contribute greatly to the non-point source pollution and the eutrophication of lakes and reservoirs (Diez et al., 1994; Li & Yang, 2004). The various environmental and economic drawbacks associated with the use of conventional urea have therefore become a focus of worldwide concern (James & Sojka, 2008; Xie, Liu, Ni, Zhang, & Wang, 2011). An effective method of mitigating the problem is to develop slow-release urea. Much research has reported on the improved performance of the coated urea where a core is encapsulated within an inert carrier (Govind & Sharma, 1979; Han, Chen, & Hu, 2009; Liu, Wang, Qin, & Jin, 2008). The slow- release of coated urea is controlled by diffusion through the coating; sulphur-coated urea, polyethylene-coated urea, and superphosphate-coated urea are all typical examples (Salman, 1989; Subrahmanyan & Dixit, 1988). Coated urea provides a much longer release time and higher utility rate, however it is mostly used in developed countries. It has not been popular in developing countries because of its higher cost. However, * Corresponding author. Tel.: þ86 551 5593172; fax: þ86 551 5595670. E-mail address: [email protected] (W. Yuejin). Available online at www.sciencedirect.com journal homepage: www.elsevier.com/locate/issn/15375110 biosystems engineering 115 (2013) 274 e282 1537-5110/$ e see front matter ª 2013 IAgrE. Published by Elsevier Ltd. All rights reserved. http://dx.doi.org/10.1016/j.biosystemseng.2013.04.001

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    b i o s y s t em s e n g i n e e r i n g 1 1 5 ( 2 0 1 3 ) 2 7 4e2 8 2Available online at wjournal homepage: www.elsevier .com/locate/ issn/15375110Research PaperA novel slow-release urea fertiliser: Physical andchemical analysis of its structure and study of itsrelease mechanismNi Xiaoyu, Wu Yuejin*, Wu Zhengyan, Wu Lin, Qiu Guannan, Yu Lixiang

    Key Laboratory of Ion Beam Bio-engineering, Institute of Technical Biology & Agriculture Engineering of Chinese

    Academy of Sciences, 350# Shushanhu Road, Hefei 230031, PR Chinaa r t i c l e i n f o

    Article history:

    Received 12 February 2012

    Received in revised form

    28 September 2012

    Accepted 5 April 2013

    Published online 17 May 2013* Corresponding author. Tel.: 86 551 559317E-mail address: [email protected] (W. Yuej

    1537-5110/$ e see front matter 2013 IAgrEhttp://dx.doi.org/10.1016/j.biosystemseng.201Reducing the release rate of urea can increase its efficiency of use and reduce nitrogen

    pollution. A slow-release urea (S-urea) was produced using a new method; a bentonite and

    organic polymer (OP) were used to form a three-dimensional lattice structure bymelting urea

    directly. The structure affected the recrystallisation of urea and increased its stacking density.

    The specific surface area of S-urea was 0.046 m2 g1, much lower than that of common urea

    (1.698 m2 g1). The static release experiment showed that 75% of 12 g sample of S-urea was

    released in1 lwater for about 14h,much longer than thatof commonurea (

  • Nomenclature

    Symbols

    A Absorbency value

    C Constant incorporating the characteristics of the

    adsorption of N2Ct Concentration of urea at time t (mg ml

    1)k Constant of the carrier-active agent system

    k1 Diffusion constant

    k2 Dissolving-erosion constant

    m Diffusion exponent

    n Diffusion exponent

    P Partial pressure of N2 (Pa)

    P0 Saturated vapour pressure of liquid N2 (Pa)

    Qt Fraction of active agent released at time t

    R2 Coefficient of determination

    t Time (h)

    V Total gas volume adsorbed by sample (ml)

    Vm Gas volume adsorbed bymonolayer of sample (ml)

    Abbreviations

    BET Brunauer, Emmett, & Teller equation to calculate

    specific surface area B-urea Urea added with

    bentonite

    IR Infrared spectra

    OP Organic polymer

    P-urea Urea added with organic polymer.

    SEM Scanning electron microscopy

    S-urea Slow-release urea added with bentonite and

    organic polymer

    XRD X-ray diffraction

    b i o s y s t em s e ng i n e e r i n g 1 1 5 ( 2 0 1 3 ) 2 7 4e2 8 2 275developing countries consume more and more nitrogen fer-

    tiliser and yet have only 20e35% efficiency of nitrogen use

    (Fan & Liao, 1998; Jiang, Hu, Sun, & Huang, 2010).

    In this study a novel slow-release urea (S-urea) is pre-

    sented whose structure and release mechanism is quite

    different from that of coated urea. The formulation forms a

    three-dimensional lattice structure in the urea solution that

    could influence its release process (Cai et al., 2009; Chinese

    Patent Specification ZL200610040631.1, 2006). The method of

    production is developed by melting urea directly and using

    bentonite which is a cheap and safe material as a main

    substrate (Chinese Patent Specification CN201110003090.6,

    2011). This new type of urea can reduce costs greatly since

    it increases cost only by about 30e50U t1 above commonurea and it is much cheaper than coated urea

    (200e2000U t1). This improvement should make this newtechnique popular, particularly in developing countries. In

    order to investigate the slow-release mechanism of this

    new type of urea, its structure was analysed using infrared

    spectra (IR), scanning electron microscopy (SEM), X-ray

    diffraction (XRD) techniques and a static release experiment

    designed mainly according to the model of Higuchi (1963).

    The affect of the proportion of additives was tested using

    the release kinetics data and the results simulated using the

    equation of Peppas (Lenaerts, Dumoulin, & Mateescu, 1991;

    Peppas, 1985) and the double-exponent equation (Kaunisto,

    Marucci, Borgquist, & Axelsson, 2011; Peppas & Sahlin,

    1989).2. Materials and methods

    2.1. Materials

    Bentonite (Zhejiang Fenghong Bentonite Co. Ltd., China)

    sieved through a 200 mesh screen was washed with distilled

    water, and then dried at 105 C for 8 h before use. Organicpolymer (OP) (chemically pure, Shanghai Chemical Regent

    Factory, Shanghai, China) and urea (Shanghai Chemical

    Regent Factory, Shanghai, China) were dried at 80 C for 8 hbefore use.2.2. Preparation of bentonite-urea (B-urea), organicpolymer-urea (P-urea) and slow-release urea (S-urea)

    Aquantityofbentonite (5%)waspreparedandmixedequally in

    the melting urea according to the method in Chinese Patent

    Specification (CN201110003090.6). The admixture was taken

    into a mould and recrystallised at room temperature; the final

    product (B-urea) was dried at 80 C for 8 h before use. Using aquantity of OP (0.15%) to replace the bentonite and the final

    product (P-urea) was also dried at 80 C for 8 h before use.OPwithaproportionof bentonite (from1%to5%)wasadded

    to the urea andmixed according to the samemethod. The final

    product of S-urea was dried at 80 C for 8 h before use.

    2.3. Physical and chemical analysis of structure

    The common urea and S-urea samples were tested respectively

    using IR, SEMandXRD.The IRspectrawereobtained in thewave

    number range of 400e4000 cm1 using a Fourier transform IRspectrophotometer (Alpha-T, Bruker Company, Germany). The

    SEM images were recorded using scanning electronmicroscope

    (Sirion200, FEI Company, USA). The common urea and S-urea

    samples were scanned in the angle range of 10e60 on the in-strumentofX-raydiffraction (Xpert, PhilipsCompany,Holland).

    The specific surface area of the two samples was also

    measured (Ommishop 100CX, Coulter Company, USA) and in-

    formationonspecific surfaceareaandpore sizedistributionwas

    obtained using Brunauer, Emmett, and Teller equation (1938):

    PVP0 P

    1VmC

    C 1PVmC P0

    where P is partial pressure of N2 (Pa); P0 is saturated vapour

    pressure of liquid N2 (Pa); Vm is the gas volume adsorbed by

    monolayer of sample (ml); V is the total gas volume adsorbed

    by sample (ml); C is a constant incorporating the character-

    istics of the adsorption.

    2.4. Static release experiment in water

    The experimental apparatus for determining the static release

    of urea in water is shown in Fig. 1. Samples of about 12 g of the

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  • Fig. 1 e Experimental device for testing static release. 1

    Urea sample, 2 sample pipe, 3 thermometer, 4 water, 5

    vessel, 6 magnetic stirring rod, 7 magnetic stirring

    apparatus.

    b i o s y s t em s e n g i n e e r i n g 1 1 5 ( 2 0 1 3 ) 2 7 4e2 8 2276different types of urea (common urea, P-urea, B-urea and S-

    urea) were poured into a pipe which was 100 mm long and

    10 mm inside diameter with one end closed. After the urea

    recrystallised at room temperature the pipe was placed hori-

    zontally with 1 l water in the apparatus.

    The components of the apparatus were assembled

    together according to Fig. 1. The speed of magnetic stirrer was

    10 revolutions s1 that should have ensured that the con-centration of the solution was uniform and not affecting

    diffusion. At given time intervals the concentration of urea at

    3 different positions in the centre of the vessel was deter-

    mined. The water temperature was controlled at 25 C and thepipe was turned 90 every 15 min to keep the area of theinterface constant. All the results were based on three

    replicates.

    2.5. The model of urea static release rate in water

    The experiment was designed according to the procedure of

    Higuchi (1963). As the solubility of urea was quite large

    (120.17 g urea can dissolve in 100 g water at 25 C) and there intotal about 1% urea in the water, the device could fit the hy-

    pothesis of Higuchi as an infinite-trap. In this condition,

    when the interface between urea and water moves, the con-

    centration gradient in the pipe can be ignored and the urea

    concentration in the pipe can be assumed uniform and

    assumed to be equal to that in the whole vessel.

    Urea release data were analysed using the equation by

    Peppas (1985):

    Qt k tn (1)where Qt is the fraction of active agent released at time t, k a

    constant incorporating the characteristics of the carrier-active

    agent system, and n the diffusion exponent, indicative of the

    transport mechanism.Another model double-exponent equation (Peppas &

    Sahlin, 1989) was proposed:

    Qt k1 tm k2 t2m (2)where Qt is the fraction of active agent released at time t, k1 is

    the diffusion constant, k2 is the dissolving-erosion constant

    and m is the diffusion exponent. The first item k1tm indicates

    the cumulative release rate by the diffusion, and the second

    item k2t2m indicates the cumulative release rate by dissolution

    of the auxiliary frame by water.

    2.6. Slow-release effect of S-urea in practical condition

    Some experiments were carried out to test the slow-release

    effect of S-urea in soil at room temperature: 0.5 g common

    urea and S-urea were placed respectively in a flowerpot with

    200 g light clay soil (d 2 mm, 100% soil field capacity), ureagranuleswereplacedabout10mmdeepand50mmhighon the

    soil, and a perforated film was placed over the flowerpot to

    reduce volatilisation of water. After 24 h incubation, 50 ml of

    water was sprinkled evenly on the sample and this produced a

    leachate, the concentration of urea and total N in the leachate

    were tested. The leaching process was repeated at intervals of

    24hand thewholeexperimentwascarriedoutover twoweeks.

    2.7. Determination of urea and total N concentration

    The concentration of urea in water was determined according

    to method for the determination of urea residues in canned

    mushrooms for export in the Specialised Standard of Peoples

    Republic of China (SN/T 1004-2001). The complex compound

    of urea and p-dimethylaminobenzaldehyde were detected

    using a spectrophotometer (UV-2550, Shimadzu Company,

    Japan) operating at a wavelength of 440 nm, and the concen-

    tration of urea was calculated according to following formula:

    Ct 3:7487 A 0:0171mg ml1

    where Ct was the concentration of urea, Awas the absorbency

    value and the coefficient of determination (R2) was 0.999.

    The concentration of total N was determined according to

    method for the determination of total N in water in The Spe-

    cialised Standard of Peoples Republic of China (GB 11894-89).

    The NO3 was also detected using a spectrophotometer (UV-2550, Shimadzu Company, Japan) at wavelengths of 220 nm

    and 275 nm.

    2.8. Statistical method

    The statistical results and the nonlinear fit of Eq. (1) and Eq. (2)

    were calculated using Origin software (Origin 8.725, Originlab

    Company, USA).3. Results and discussion

    3.1. Morphology and physical structure

    Figure 2 shows SEM images of the surface of common urea

    and S-urea. The surface of common urea was even and its

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  • Fig. 2 e SEM images of themorphology and physical structure. (A and B) the surface of common urea, (C and D) the surface of

    S-urea.

    b i o s y s t em s e ng i n e e r i n g 1 1 5 ( 2 0 1 3 ) 2 7 4e2 8 2 277molecules ordered forming a uniform layer (Fig. 2A and B). The

    bentonitemolecules inside S-urea formed an irregular surface

    like a membrane with disordered mesh (Fig. 2C and D). Inor-

    ganic molecules may connect with each other mainly by

    electrostatic attraction using its double-electronic layer

    (Bhattacharjee & Elimelech, 1997; Cai et al., 2009). If bentonite

    is dispersed homogeneously by full blending it should form a

    lattice structure in three-dimensional space. OP should

    dissolve in melting urea and extend its long chain in the so-

    lution, in this way it cross-linked the bentonite molecules and

    strengthened the lattice frame (Fig. 2D).3.2. Analysis of the physical and chemical character ofS-urea

    The IR spectra of S-urea sample were similar to that of com-

    mon urea (Fig. 3A). The peaks at 3447 and 3343 cm1 of com-mon urea aswell as of S-urea could be assigned to asymmetric

    and symmetric stretching vibration of NH2. The peak at

    3250 cm1 of both the two types of urea can be assigned toOeH vibration of absorbed water. The peak at 1688 cm1 canbe assigned to carbonyl (C]O) and 1613 cm1 peak can beassigned to NeH bending vibration and CeH stretching vi-

    bration (mainly NeH bending vibration domain) of O]CeNH2(He et al., 2007; Xie et al., 2011). In the finger print zone of

    1500e400 cm1, all the peaks were similar.The peaks of 3430 and 1641 cm1 for bentonite can be

    assigned to OeH vibration of absorbed water. The peak at

    1041 cm1 can be assigned to SieO vibration (Chen, Yang, Luo,& Lu, 2002). It showed that there might be no chemical reac-

    tion during the mixing process and the mixture of molecules

    could connect with each other mainly by some physical

    attraction such as the Van der Waals force, hydrogen bond

    and electrostatic attraction.The results from X-ray diffraction of common urea and S-

    urea samples are shown in Fig. 3B. Both the samples had the

    similar diffraction angle (2q). S-urea had a sharp peak at

    22.28, it was a little less intense than that of common urea at22.33, it showed that S-urea had a tighter arrangement ofmolecules than common urea using the Bragg calculation

    (Ding & Liu, 1998; Zheng, Zhang, Cai, Fu, & Wang, 2005). That

    might be because the bentonite was inserted between the gap

    in the urea crystals and this influenced its process of

    recrystallisation.

    The pore size distribution of common urea and S-urea were

    obtained by N2 adsorption and desorption experiment and the

    specific surface area was calculated using BET equation. As

    showninFig.4A, theshadedarea indicatesthefinalvolumeofN2adsorbed by the sample, the larger shaded area the larger the

    surface area. The surface area of commonureawasmuch larger

    than that of S-urea. With increasing N2 pressures more gas

    comes into contact with the smaller pores and is adsorbed, the

    shadedareaunderthedifferential relativepressure indicates the

    amount of the pore sizes and their proportion. It indicates that

    the pore size of S-urea is distributed mainly in a smaller size

    range. The specific surface areas of the two forms of urea were

    calculated and this is shown in Fig. 4B; common urea was

    1.698m2 g1 and S-ureawas 0.046m2 g1. This result shows that

    S-urea has a more compact structure. This reinforces the con-

    clusions that the twoadditives occupy thepotential space inside

    urea and form a compact lattice structure with network con-

    nections that should greatly decrease the specific surface area.3.3. The effect of bentonite and OP on the release of urea

    The static release experiment was carried out with the sam-

    ples of common urea, P-urea, B-urea and S-urea respectively

    using the apparatus shown in Fig. 1. The releasing process of

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  • Fig. 3 e Physical and chemical analysis of the structure. (A)

    IR spectra of common urea, S-urea and bentonite. (a)

    Common urea; (b) S-urea; (c), bentonite. (B) XRD analysis of

    common urea and S-urea. (a) Common urea; (b) S-urea.

    Fig. 4 e BET analysis of common urea and S-urea. (A) The

    distribution of the pore size of common urea and S-urea. (a)

    Common urea; (b) S-urea. (B) Specific surface area of

    common urea and S-urea.

    b i o s y s t em s e n g i n e e r i n g 1 1 5 ( 2 0 1 3 ) 2 7 4e2 8 2278each kind of sample was tested to investigate the affect of

    each of the auxiliary materials, bentonite and OP. Figure 5A

    shows the release rate of each type of urea at the specified

    intervals of time. The time for common urea to be released

    entirely was less than half an hour, the time for P-urea was

    about 1 h and that of B-ureawas near 9 h. The release rate of P-

    urea was about half that of common urea, but it was still more

    rapid than the others. OP can dissolve and extend the length of

    its chain in the dissolving urea, making a physical connection

    with it, but both OP and urea dissolve easily in water. There-

    fore, the release rate from P-urea was similar to that of com-

    mon urea as the water infiltrated into its structure. B-urea had

    a longer release time than P-urea, this could be because the

    bentonite could not dissolve in water and the lattice frame-

    work connected by bentonite increased the path length for the

    penetration of water. Furthermore, this action could be more

    effective as the bentonite particles absorbed water and

    swelled (Slade, Quirk, & Norrish, 1991). The final result

    comparing the release times of P-urea and B-urea showed thatthe structure of the bentonite was the main factor slowing

    down the release of urea.

    The release rateofS-ureawas slower thanthat ofB-urea, 75%

    of B-urea was released for about 7 h and S-urea with the same

    amount was released after almost 14 h, approximately double

    time compared of B-urea and almost 28 times that of common

    urea. Thismeant that S-urea could have a longer residence time

    insoilandthenitrogenreleasedcouldhavemorechanceofbeing

    usedbyplants therebyreducingthepotential forwaterpollution.

    This result also showed that OP played a very important role

    when it was used with bentonite, since it cross-linked the

    bentonite particles to form a firm network and strengthened its

    lattice structure. These connections were strong and not easily

    broken by water because OP was anchored by the bentonite (Li

    et al., 2007). Therefore, OP was the auxiliary material that

    greatly strengthened the slow release effect of bentonite.3.4. The effect of bentonite amount on the release of S-urea

    Bentonitewas themain additive that could influence the release

    rate of S-urea, thestatic release experimentwascarried outwith

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  • Fig. 5 e Thecharacteristicofslowrelease. (A)Timedependent

    release of urea with different auxiliary addition. (B) Time

    dependent release of urea with the amount of bentonite.

    Fig. 6 e Release kinetics of S-urea. (A) Correlation results of

    equation Peppas. (B) Correlation results of double-

    exponent equation.

    b i o s y s t em s e ng i n e e r i n g 1 1 5 ( 2 0 1 3 ) 2 7 4e2 8 2 279different amounts of bentonite ranging from1% to 5%. Figure 5B

    shows the results of the relationshipbetween the release timeof

    ureaandthedifferent amountsof addedbentonite.About75%of

    common urea was released within half an hour, the same

    amountofS-ureawasreleased forabout 4hwith1%ofbentonite

    added, and this time was extended to about 7.5 h and 14 h

    respectively for S-urea with 3% bentonite and S-urea with 5%

    bentonite. The S-urea had prominent effect on slowing the

    releaserateofnitrogenandthiscangreatly increase itsefficiency

    of use. The release rate of urea was remarkably reduced by

    increasing the amounts of bentonite (from 1% to 5%). Bentonite

    was diffused evenly within the melting urea, its particles were

    unrestricted and stable and they deposited in the space of urea

    molecules. The more the quantity of bentonite used, the more

    compact the lattice structure which decreased the specific sur-

    face area and pore size (Ding & Liu, 1998). The release rate could

    therefore be controlled to accommodatedifferent requirements.3.5. Analysis of slow release kinetics

    Figure 6 shows the release kinetics of S-urea (5% bentonite

    and 0.15% OP) and the simulation results using the Eq. (1)(Fig. 6A) and Eq. (2) (Fig. 6B). The parameters of Eq. (1) were

    characterised by the values of k was 7.5939 and n was 0.8687

    (with R2 0.9988), indicating that the release of S-urea did notagree with the Higuchi model. That suggests that the release

    of S-urea should not vary with the square root of time, as with

    Fickian diffusion, but as with anomalous diffusion (Peppas,

    1985; Peppas & Sahlin, 1989). Using Eq. (2) supported this

    point and differentiated the mechanism from the Fickian

    diffusion and dissolving-erosion diffusion by the values of

    k1 0.5650, k2 7.1202 and m 0.4421 (with R2 0.9988). Theratio k2t

    2m divided k1tm was 39.52 at 13 h (75% of the total

    amount of urea), this showed that the dissolution of the

    auxiliary frame eroded by water was the main factor con-

    trolling the release (Kaunisto et al., 2011; Peppas & Sahlin,

    1989).

    The data for all the types of urea shown in Fig. 5A were

    correlated using Eq. (1) and Eq. (2). The kinetic parameters are

    shown in Table. 1.

    The correlation results of Eq. (1) showed that the release

    mode of all the types of urea tested was not Fickian diffusion

    but anomalous diffusion. It indicated that, even including the

    sample of common urea, all of the release process was

    controlled not only by the concentration diffusion but also by

    some other mechanism that may be associated with the

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  • Table 1 e Kinetic parameters of Fig. 5A using Eq. (1) andEq. (2) respectively.

    Type ofsample

    Kinetic parametersfor Equation (1)

    Kinetic parametersfor Equation (2)

    n R2 Ratioa R2

    Urea 0.8245 0.9472 0.37b 0.9968

    P-urea 0.9104 0.9955 2.62b 0.9988

    B-urea 0.9647 0.9954 8.93c 0.9952

    S-urea 0.8687 0.9988 39.52c 0.9988

    a : k2t2m divided k1t

    m.

    b : Time for 90% urea release.

    c : Time for 75% urea release.

    b i o s y s t em s e n g i n e e r i n g 1 1 5 ( 2 0 1 3 ) 2 7 4e2 8 2280porous structure of the urea. The results also indicated that

    additives may affect the release process of urea by strength-

    ening its original structure.

    The cumulative release rate of Fickian diffusion and

    dissolving-eroding diffusion were calculated using Eq. (2). The

    coefficients of determination (R2) all approached 0.99, showing

    that this equation may describe the release process well and

    could be used to explain the mechanism. However, the true

    process is probably more complex and this does not agree

    with the hypothesis referred to by Lee (2011); some results

    expressed that the value of the release quantity of urea were

    even calculated as being negative. If using the absolute value

    to denote the degree of these two release modes, namely the

    ratio of k2t2m divided k1t

    m, it increased regularly according to

    the sequence commonurea, P-urea, B-urea and S-urea (shown

    in Table. 1). This further confirmed the conclusion that the

    dissolving-eroding effect becomes more and more prepon-

    derant with more compact structures reinforced mainly by

    bentonite.

    Dealing with the data shown in Fig. 5B in the same way, a

    similar result can be found in Table. 2. It also showed that

    increasing the proportion of bentonite could strengthen the

    structure of urea, at the same time increasing the influence of

    dissolving-eroding diffusion. The ratio of S-urea (1%) was less

    than P-urea as the structure of the latter was not more

    compact, this abnormal result might because that OP diffused

    into the water and its chain structure increased the local

    viscosity, and this could affect the diffusion process of urea.

    On the other hand, a low concentration of bentonite (1%) didTable 2 e Kinetic parameters of Fig. 5B using Eq. (1) andEq. (2) respectively.

    Type ofsample

    Kinetic parametersfor Equation (1)

    Kinetic parametersfor Equation (2)

    n R2 Ratioa R2

    Urea 0.8245 0.9472 0.37b 0.9968

    SeU(1%) 0.9979 0.9928 0.60c 0.9936

    SeU(3%) 0.7548 0.9976 7.41c 0.9976

    SeU(5%) 0.8687 0.9988 39.52c 0.9988

    a k2t2m divided k1t

    m.

    b Time for 90% urea release.

    c Time for 75% urea release.not increase the compact of structure as much as 5%

    bentonite did and it can flocculate with OP and decrease the

    affect of viscosity (Xiao & Cezar, 2003).3.6. Slow-release effect of S-urea under practicalconditions

    The result of Fig. 7 shows that during the first 4 days, the

    quantity of urea and total N in leaching solution of S-urea

    was much less than that of common urea; it was about only

    half of the latter. Also the remaining nutrition in soil of S-

    urea provided a steady release velocity during the next 10

    days as common urea did. This result shows that S-urea

    might have some slow release effect under practical condi-

    tions and this affect may last longer in soil than it does in

    water. It greatly increases the feasibility of using S-urea in

    agricultural production. The reason might be that OP can

    connect between the soil particles during the release process

    as it did with bentonite, in this way the local circumstances

    in the soil around the fertiliser might be changed and it could

    affect the diffusion of water and change the process of

    nutrition.Fig. 7 e Slow-release effect of S-urea in soil. (A) The

    leaching loss of urea under practical conditions. (B) The

    leaching loss of total N under practical conditions.

    http://dx.doi.org/10.1016/j.biosystemseng.2013.04.001http://dx.doi.org/10.1016/j.biosystemseng.2013.04.001

  • b i o s y s t em s e ng i n e e r i n g 1 1 5 ( 2 0 1 3 ) 2 7 4e2 8 2 2814. Conclusions

    A new type of slow-release urea was produced and tested. IR

    analysis showed that the two additives used, bentonite andOP,

    did not react and no new chemical bond appeared. The addi-

    tives connected mainly by the Van der Waals force, hydrogen

    bond and electrostatic attraction. A lattice structure came into

    being after the urea recrystallised at room temperature.

    Bentonite accumulated in the space of urea, or inside its crys-

    tals, and linked together as the SEM image showed. OP can

    strengthen this connection by setting up a bridge between the

    bentonite aggregates forming a network. The new type of urea

    had a lower specific surface area and its pore size was distrib-

    uted in a smaller range and its larger stacking density could

    increase the path length for water. Kinetic simulation of the

    results using the Peppas and the double-exponent equations

    showed that the release rate of this type of urea was mainly

    affectedbydissolving-erodingprocesswhichmaybecontrolled

    by compactness of the lattice structure and this trend may be

    strengthened by increasing the amount of bentonite.

    Acknowledgement

    WethankDr. FanghuaLi forhisvaluablediscussionsandcareful

    revisions. This work was supported by the National Agriculture

    Transformation Fund of China (No. 2010GB2C300185) and the

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    A novel slow-release urea fertiliser: Physical and chemical analysis of its structure and study of its release mechanism1. Introduction2. Materials and methods2.1. Materials2.2. Preparation of bentonite-urea (B-urea), organic polymer-urea (P-urea) and slow-release urea (S-urea)2.3. Physical and chemical analysis of structure2.4. Static release experiment in water2.5. The model of urea static release rate in water2.6. Slow-release effect of S-urea in practical condition2.7. Determination of urea and total N concentration2.8. Statistical method

    3. Results and discussion3.1. Morphology and physical structure3.2. Analysis of the physical and chemical character of S-urea3.3. The effect of bentonite and OP on the release of urea3.4. The effect of bentonite amount on the release of S-urea3.5. Analysis of slow release kinetics3.6. Slow-release effect of S-urea under practical conditions

    4. ConclusionsAcknowledgementReferences