A leading manufacturer of automated test equipment of...

20
Product Catalog A leading manufacturer of automated test equipment of engine and automotive DASAN RND DASAN RND

Transcript of A leading manufacturer of automated test equipment of...

Page 1: A leading manufacturer of automated test equipment of ...si.dasannetworks.com/kor/inc/images/Catalog_eng_201309.pdf · A leading manufacturer of automated test equipment of engine

Product Catalog

A leading manufacturer of automated test equipmentof engine and automotive

DASAN RND

DA

SAN

RN

D

Page 2: A leading manufacturer of automated test equipment of ...si.dasannetworks.com/kor/inc/images/Catalog_eng_201309.pdf · A leading manufacturer of automated test equipment of engine
Page 3: A leading manufacturer of automated test equipment of ...si.dasannetworks.com/kor/inc/images/Catalog_eng_201309.pdf · A leading manufacturer of automated test equipment of engine

Business field and products

Automotive testing equipment

Engine bench system with dynamometerHot TesterIPT (In process tester)

Transmission/Transaxle bench system with dynamometer

Chassis dynamometer for test cellChassis dynamometer for in use vehicle

Engine test system

Driveline test system

Vehicle test system

Test automation system

DACOS v3.0

DCX-1000

DCON, DDC-3000EC,4000UC

DEC -5000, DEC- 6000 / MECU v2.0

General purpose testing automation software

Measuring & analysis controller

Dynamometer controller

General purpose engine controller

In-use vehicle test automation

TDMS

Measuring instrument div.Measuring instrument

Engine fuel consumption meter (DFM-3100)

Gas analyzer for in-use vehicle (HGA450)Opacity meter for in-use vehicle (OPA-1010)

HC gas detector of trasformer,KD365-HC

Engine performance measurement

Emission measurement

Measuring device for facilities

Automotive manufacturing equipment div.

Page 4: A leading manufacturer of automated test equipment of ...si.dasannetworks.com/kor/inc/images/Catalog_eng_201309.pdf · A leading manufacturer of automated test equipment of engine

Automotive testing equipment : Engine test system

Automotive manufacturing equipment div.

l l ll

l . l l l .

E

The engine performance and durability can be evaluated

A variety of dynamometers, EC, AC and DC type of various manufacturers can be adopted.

The advanced automated control and measuring technology enable rapid maintenance and upgrade of software.

Both automatic and manual operation mode are provided.

Additional measuring equipment and utilities according to customers requirements are available.

http://www.dasanrnd.com

4

Page 5: A leading manufacturer of automated test equipment of ...si.dasannetworks.com/kor/inc/images/Catalog_eng_201309.pdf · A leading manufacturer of automated test equipment of engine

Oil temp. control equipment.Coolant temp. control equipment. Exhaust gas pressure control equipment.Intake air control equipment.Fuel consumption meter/fuel temp. controller.Emission opacity measuring instrument.

namomoter EC dynamometer

ontroller an utilities

Hydraulic dynamometer

http://www.dasanrnd.com

5

M l M

E 10

E 20

E 0

E 80

E 150

E 200

E 250

E 50

E 400

E 500

E 720

10

20

0

80

150

200

250

50

400

500

720

M S M

S S50

80

5

160

500

800

1200

1600

2000

000

4500

5000

6500

12000

000

8000

6000

6000

6000

4500

4500

750

--

10000

14000

14000

12000

8000

8000

8000

8000

7500

--

M lM

H 00

H 750

H 1640

H 00

H 6700

00

750

1640

00

6700

M M SM

1100

2700

7121

18500

50000

8000

6000

4000

500

2500

10500

000

6000

4500

600

Page 6: A leading manufacturer of automated test equipment of ...si.dasannetworks.com/kor/inc/images/Catalog_eng_201309.pdf · A leading manufacturer of automated test equipment of engine

Automotive testing equipment : Engine test system

Automotive manufacturing equipment div.

Engine bench system with dynamometer : for diesel engine with fuel injection control system

·Scanning the injector grade trimming data of a diesel engine.

·Real-time monitoring on self-diagnosis data of ECU.

·Classifying the engine by checking engine ID and down-loading

of the mapping data.

·The integrated management system of engine test results.

·Checking the engine ID by RFID(bar code).

·Printing the test results out and storing in the host server automatically.Diesel engine mass production line. EC dynamometer of SAJ(2013)

Diesel engine mass production line for quality check.AC & EC dynamometer with Horiba & AVL system(2012)

< Delivery performance >

http://www.dasanrnd.com

6

Page 7: A leading manufacturer of automated test equipment of ...si.dasannetworks.com/kor/inc/images/Catalog_eng_201309.pdf · A leading manufacturer of automated test equipment of engine

Automotive testing equipment : Engine test system

http://www.dasanrnd.com

7

Page 8: A leading manufacturer of automated test equipment of ...si.dasannetworks.com/kor/inc/images/Catalog_eng_201309.pdf · A leading manufacturer of automated test equipment of engine

Automotive testing equipment : Engine test system

http://www.dasanrnd.com

8

Automotive manufacturing equipment div.

W l l l l

l

I (I )

a eform of t e rotational torque Chip metal insertion rotational over torque check

Fluctuation of t e supplie air pressure Metal bearing defect/mis-assembly check

Oil supply hole defect/unplug/mis-drilling

utomatic qualit control s stem Data manipulation test statistics

Engine s ort long o

CS

MC l

E C l S l

<S l >

C

UE S l

E C E S l

UE SE

S

lC l lC S

S

S l

SC l C S

Page 9: A leading manufacturer of automated test equipment of ...si.dasannetworks.com/kor/inc/images/Catalog_eng_201309.pdf · A leading manufacturer of automated test equipment of engine

Automotive testing equipment : Driveline test system

http://www.dasanrnd.com

9

l l l l l . C l l l .

/

Page 10: A leading manufacturer of automated test equipment of ...si.dasannetworks.com/kor/inc/images/Catalog_eng_201309.pdf · A leading manufacturer of automated test equipment of engine

Automotive testing equipment : Vehicle test system

http://www.dasanrnd.com

10

Automotive manufacturing equipment div.

M W M S l 2 ll l l . W M S ll l W

l l l . l l W M l

00 200 E l .

C D

M

M

M

M S

C l

ll /W l

/W l

ll l

l W

S W

5,500 hp peak measurement capacity – A D mode (2,750 hp/axle)

600/1,200-hp peak absorption – ( E/DE model)

Air-cooled eddy current power absorber (model MDK-250)

train auge Type Dynamic Load Cell. Provides closed loop control signal for dynamic vehicle loading.

, 00 lbs. / 1,450 lbs. (nominal)

200 mph (A D mode) / 225 mph (2 D mode)

Closed Loop Digital Controller with indows P based PowerDyne oftware. Includes Patented irtual Road imulation Technology (R T)

Precision machined and dynamically balanced, knurled rollsBelted for bi-directional capability42 diameter balanced rolls (four total)25 face length0 inner track width

80 outer track width86-150 wheelbase range via adjusable roll set ( B version)86-120 heelbase range (Fixed ersion)

Twin low backlash right angle gears connected via large slipping driveline ( B ersion). Automatic Disengage is standard.

Allows vehicle deceleration without use of vehicle brakes. Eddy Current PA used to decelerate rollers.

80 P I, dry, regulated, oil free

115 AC, single phase, 60 H , 15 Amps (computer)2 0 AC, three phase, 60 H , 60 Amps (dynamometer)2 0 AC, three phase, 60 H , 20 Amps (wheelbase adj.)

6,000 lbs. maximum per axle

25,000 lbs. (dynamometer weight only)

Page 11: A leading manufacturer of automated test equipment of ...si.dasannetworks.com/kor/inc/images/Catalog_eng_201309.pdf · A leading manufacturer of automated test equipment of engine

Automotive testing equipment : Vehicle test system

http://www.dasanrnd.com

11

l l C M E M 2002 l l l ll l l

l S .

C D -

Max road load power

Loading Device

Torque Measurement Device:

Power absorption measurement error

Inertia

Max peed

Axle capacity

peed measurement Resolution

500 hp

Air-cooled eddy current power absorber , 16 coils

train auge Type Dynamic Load Cell(temperature compensation)

0.25

07 kg (2,000 lbs. )

7,000 rpm / 200kph

5,44 kg (12,000 lbs.)

0.1km/h

ri c assis namometer The load test and AB (safety) inspection can be performed at the same time. ide slip, braking, speedometer and taxi meter can be inspected in one place without moving a car.

eel ri c assis namometer Consists of of 2- hybrid chassis dynamometer, wheelbase adjusting device, exhaust gas treatment device and its comprehensive control devices including side slip tester, braking tester, speedometer tester and taxi meter tester.

Page 12: A leading manufacturer of automated test equipment of ...si.dasannetworks.com/kor/inc/images/Catalog_eng_201309.pdf · A leading manufacturer of automated test equipment of engine

http://www.dasanrnd.com

12

Automotive manufacturing equipment div.

Test automation system : General purpose testing automation software

l l l l .

l l l .

C S l l l ll.

D C S .0 (S/W)

Specific s stem integration Acceptable user requirements

Full automatic & manual test Innovative graphical user interface : fully customi ed Flexible user-defined test preparation : channel, scale, test cycle,

test information

Soft are controlle loops & controller Torque, speed throttle angle Temperature : water, fuel, oil, combustion air, exhaust gas

Free & eas interface it perip eral testing e ice Exhaust gas analy er Fuel air flow meter moke meter Engine control unit Blow-by meter

Page 13: A leading manufacturer of automated test equipment of ...si.dasannetworks.com/kor/inc/images/Catalog_eng_201309.pdf · A leading manufacturer of automated test equipment of engine

Test automation system : Measuring & Analysis controller

Test automation system : Dynamometer controller

http://www.dasanrnd.com

13

DC -1000

DC , DDC- 000EC/ 000UC

C

Dimension : 1 Plug-in unit,

LCD Resolution : 20 240(4.7 ), Mono

Mode Control Calibration : DDC- 000EC Link

2 Control Knob : Encoder Type

Programmable I/O Button : 12channel

C 000EC C 000UC Dimension : 1 Plug-in unit, 4

DDC- 000EC: EC Dyno. applicable,

DDC-4000 C: AC/DC Dyno. applicable

Dimension : 1 Plug-in unit, H

Analog Input:64 channel 16bit

Analog Output: 16 channel 16bit

Digital Input: 16 channel

Digital Output: 16 channel

Counter input: 2 channel 16bit

Page 14: A leading manufacturer of automated test equipment of ...si.dasannetworks.com/kor/inc/images/Catalog_eng_201309.pdf · A leading manufacturer of automated test equipment of engine

Test automation system : General purpose engine controllerTest automation system : General purpose engine controller

http://www.dasanrnd.com

14

Automotive manufacturing equipment div.

DEC-5000/6000D, DID-1000 MECU 2.0 (S/W)

Engine specification Engine type : 4 stroke (optional 2 stroke)

Cylinder : single ~ 8 cylinders

Maximum speed : 10000 rpm

Fuel control Cylinder control : sequential, group, simultaneous injection

Injection duration : programmable up to 65ms

Injection timing : programmable up to 720 degree

Spark timing Ignition system : distributor, DLI compatible, individual ignition (group, cylinder individual)

Ignition dwell : programmable up to 65ms

Ignition timing : programmable 70 BTDC to 20 ATDC

Signal acquisition Engine RPM : magnetic or hall sensor

Intake air : MAP, HFM, K-vortex, hot film, hot wire, etc.

Temp. & pressure Position : coolant, intake air, throttle position, oil, etc.

Digital I/O : air-con on/off, idle switch, P/N switch

Other sensor : oxygen, knock, etc.

< MECU 2.0 S/W >

Page 15: A leading manufacturer of automated test equipment of ...si.dasannetworks.com/kor/inc/images/Catalog_eng_201309.pdf · A leading manufacturer of automated test equipment of engine

Test automation system

http://www.dasanrnd.com

15

This same as the operating software of KOT A(Korea Transportation afety Authority), therefore it is not only stable but also easy to operate

In case of version up, it is easy to upgrade with simple handling at the same time with KOT A Minimi e the steps(5 steps) from start the test up to print out of test result for the convenience to use only l l l

hen a certain trouble will be incurred, it is managed through on-line system called Net-meeting on the M indows program far from the test station easily(reduce the after sales service time)

I - S/W

DMS ( D M S )

Operating PC(Panel PC)

Engine Test Cell 1

Control Panel

Operating PC(Panel PC)

Engine Test Cell 2

Operating PC(Panel PC)

Engine Test Cell n

Control Table

Ethernet or cable

Test Room Monitoring Operating PC

Monitoring

Ethernet or cable - Ethernet

- Emergency Input & Output

- D-Sub

- Ethernet- Emergency Input & Output

- D-Sub

Test managementProject managementTest cell managementTest/engine history managementBuild/test chedulingData analysis(DB)Data analysis(RT)imple messaging

Data monitoringCamera monitoringExcel monitoringRemote desktop

eb monitoringFTP file handlingReporting systemearching systemchedule/image DB system

Page 16: A leading manufacturer of automated test equipment of ...si.dasannetworks.com/kor/inc/images/Catalog_eng_201309.pdf · A leading manufacturer of automated test equipment of engine

Measuring instrument : Engine performance measurement

http://www.dasanrnd.com

16

Measuring instrument div.

DFM- 100 flow measuring system adopts high-resolution Corilois flowmeter and equipped air ven-tilation, pressure control, liquid feed and temperature control functions for usability. As a featured product DFM- 100 series replace foreign products at the leading automoble manufacturer in Korea.

E (D M- 100)

ance fuel consumption meter High precision and resolution. Measuring density, temperature and fuel consumption. Air/gap ventilation automatically. Low/ High pressure available.

C C ll

l M 00

Application fluid

Measurement range kg/min

Measurement accuracy(Liquid)

ero stability (Liquid) kg/min

Reproducibility (Liquid) kg/min

Density Measurement range (Liquid)

Maximum pressure

Temperature measurement scope

Material

Outer dimensions mm

asoline, Kerosene, Diesel

0~2.4 / 0~12 / 0~40

0.1 ero Error

0.00012 / 0.0006 / 0.002

Indication quantity 0.05 (1/2 of ero tability)

0. ~2g/mL 0.001g/mL

.4Mpa Below

- 200 ~ 200

16L, Hastelloy C

00( )x1760(H)x525(D)

C ll M 00

Flow rate(L/hr)

Temperature( )

Accuracy( )

Max. pressure(bar)

Capacity(kcal/hr)

Dimension(mm)

1,500

10~80

0.1

20~75

2700

700 x 5 5H x 40D

Page 17: A leading manufacturer of automated test equipment of ...si.dasannetworks.com/kor/inc/images/Catalog_eng_201309.pdf · A leading manufacturer of automated test equipment of engine

Measuring instrument : Emission measurement

http://www.dasanrnd.com

17

The explosion of the transformer at a roadside in downtown may bring about so

large material and human damages that the stable management plan becomes

even more important. In particular, the transformer at a roadside has so small

amount of insulating oil compared to the other type transformer that arc and

local overheating can proceed rapidly.

That s the reason why diagnosis device is required to cope with the accident.

KD 65-HC detecting HC (Hydro Carbon) and hydrogen gas generating at the

state of abnormalities of the transformer can help to take precautionary

measures.

- ( S-1010)

C , D 65- C

5 gas analy er of emission from gasoline / LP engine vehicle

5 - ( - 50)

T e necessar time of eating 15min (available after min heating )

o er supplAC220 (1 0~250 )50/60H , power consumption:50

Si e an eiggt( ) 50x(H)160x(D) 00 100mm, 5kg

nstallation en ironmenttemp : -10 ~ 40 , humidity: below 0

ertification ompliance T

o er supplAC220 (1 0 ~250 ) 50/60H ,

o er consumption : 450

heating hose : 20

Effecti e optical pat lengt : 4 0mm

easuring celltemp. control : 0 ~ 120

inner diameter : 20mm

Si e : ( ) 0x(H) 10x(D) 5,

( )425x(H)44 x(D)240mm

eig topacity measuring device : 6Kg

probe : 1Kg

probe hose (2m) : 1.5Kg

nstallation en ironment temp : -10 ~ 40 , humidity: below 0

easuring met o : light transmission /

partial flow sampling

easuring range : 0~100

isplaLCD digital display

5 values, 4 mode

esponse : physically below 0.4 sec

T e necessar time of eating :

below 5 min

ata transmission

R -2 2C 600BP

transmission cycle : 10 H

ali ration met o0 : automatic calibration

100 : automatic calibration

50 : using built in filter, automatic calibration

easuring met oCO, HC, CO2 : NDIR (Non-dispersive infra red)O2, NO : electrochemical gas sensor

easuring rangeCO : 0.00 ~ 10.00 HC : 0 ~ , ppmCO2 : 0 ~ 16.00

: 0.50 ~ 2.50NOx : 0 ~ 5,000ppmO2 : 0 ~ 25.00

esponse0 response, within 10 sec

Page 18: A leading manufacturer of automated test equipment of ...si.dasannetworks.com/kor/inc/images/Catalog_eng_201309.pdf · A leading manufacturer of automated test equipment of engine

Company Profile http://www.dasanrnd.com

DASAN RND co., ltd.

Shon, Kyung Cheol

July 1. 1998

63 mil. USD (Dec. 2012)

19 mil. USD (Dec. 2012)

11 mil. USD (2012)

40

·headquarters : E-402, Bundang technopark, 145 Yatap-dong, Bundang-gu, Seongnam-si, Gyeonggi-do, Korea·factory : 480, TaeJeon-dong, Gwangju-si, Gyeonggi-do, Korea

company name

C.E.O

established

total assets

capital stock

sales

working staff

location

Business field

affiliate

partnership

Mustang Dynamometer(Chassis, Towing, T/M): USASAJ ( EC, Hydraulic Dynamometer OEM): IndiaWising Universtar (CleanSYS, Analyzer) , Hungta Whanbo (Reseller):ChinaSIGNAL, CAMBUSTION ( Vehicle emission analyzer) : England

·automovie manufacturing facility division -automotive testiong equipment -test automation ststem·measuring instrument division -emission measurement -measuring device for facilities

DASAN Networks, Handysoft, DMC motors

History

18

http://www.dasanrnd.com

Jul. 1998 founded company

Nov. 2000 attracted institutional invest by Korea technology invest Co. etc.

Dec selected for execute company of national policy subject ; MOCIE, Korea (development of Photo-Acoustic spectroscopy Sensor for vehicle exhaust gas measuring)

Feb. 2001 register as a venture businesses company

Nov. 2003 appointed the vehicle emission inspector training center : KAIMA(Korea Automobile Inspection and Maintenance Association) developed NDIR(Non-Dispersive Infra-Red absorption) type gas analyzer

Jan. 2004 certificated of conformity in China for dust/gas/oxygen analyzer ; EPA, China

Jul export the gas & dust analyzer for CEMS ; China

Sep. 2005 certificated the ISO 9001 quality management system ; KMA

Dec. 2006 develop new type of health machine (automotive speed control treadmill)

Nov. 2007 award of 1mil(USD) export ; MKE(government)

Nov. 2008 award of 5mil(USD) export ; MKE (government)

Dec. 2010 presidential award of patent expo ; KIPO(government)

Dec. 2011 built up DASAN Tower owned by DASANRND

Dec administer the ‘Heavy-weight vehicle load test’ as a pilot project ; KOTSA

May secured strategic cooperation with SK Co., Ltd. for the CEMS business

headquarters : E-402, Bundang technopark, 145 Yatap-dong, Bundang-gu, Seongnam-si, Gyeonggi-do, Korea

factory : 480, TaeJeon-dong, Gwangju-si, Gyeonggi-do, Korea

Mustang Dynamometer(Chassis, Towing, T/M): USASAJ ( EC, Hydraulic Dynamometer OEM): IndiaWising Universtar (CleanSYS, Analyzer) , Hungta Whanbo (Reseller):ChinaSIGNAL, CAMBUSTION ( Vehicle emission analyzer) : England

automovie manufacturing facility division -automotive testiong equipment

automovie manufacturing facility division -automotive testiong equipment

-test automation ststemmeasuring instrument division -emission measurement

-measuring device for facilities

Page 19: A leading manufacturer of automated test equipment of ...si.dasannetworks.com/kor/inc/images/Catalog_eng_201309.pdf · A leading manufacturer of automated test equipment of engine

■Enterprise

■Government / Institute

■University

InfracoreRENAULT SAMSUNGMOTORS

Customer http://www.dasanrnd.com

●ISO9001quality managementsystem certificate

●certificate of INNO-BIZ(SMBA of Korea)

●certificate of CE(TUV) ●certificate of conformity(EPA of China, 2003)

19

http://www.dasanrnd.com

Certificates by authorities

Page 20: A leading manufacturer of automated test equipment of ...si.dasannetworks.com/kor/inc/images/Catalog_eng_201309.pdf · A leading manufacturer of automated test equipment of engine

DASAN RNDhttp://www.dasanrnd.com